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Nano-enhanced biolubricant in sustainable manufacturing: From processability to mechanisms

  • Review Article
  • Open Access
  • Published: 14 January 2022
  • volume 10, pages 803–841 (2022)
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Nano-enhanced biolubricant in sustainable manufacturing: From processability to mechanisms
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  • Yanbin Zhang1 na1,
  • Hao Nan Li2 na1,
  • Changhe Li1,
  • Chuanzhen Huang3,
  • Hafiz Muhammad Ali4,
  • Xuefeng Xu5,
  • Cong Mao6,
  • Wenfeng Ding7,
  • Xin Cui1,
  • Min Yang1,
  • Tianbiao Yu8,
  • Muhammad Jamil9,
  • Munish Kumar Gupta10,
  • Dongzhou Jia11 &
  • …
  • Zafar Said12 

  • 1804 Accesses

  • 158 Citations

  • Explore all metrics

  • Cite this article

An Erratum to this article was published on 16 July 2022

This article has been updated

Abstract

To eliminate the negative effect of traditional metal-working fluids and achieve sustainable manufacturing, the usage of nano-enhanced biolubricant (NEBL) is widely researched in minimum quantify lubrication (MQL) machining. It’s improved tool wear and surface integrity have been preliminarily verified by experimental studies. The previous review papers also concluded the major influencing factors of processability including nano-enhancer and lubricant types, NEBL concentration, micro droplet size, and so on. Nevertheless, the complex action of NEBL, from preparation, atomization, infiltration to heat transfer and anti-friction, is indistinct which limits preparation of process specifications and popularity in factories. Especially in the complex machining process, in-depth understanding is difficult and meaningful. To fill this gap, this paper concentrates on the comprehensive quantitative assessment of processability based on tribological, thermal, and machined surface quality aspects for NEBL application in turning, milling, and grinding. Then it attempts to answer mechanisms systematically considering multi-factor influence of molecular structure, physicochemical properties, concentration, and dispersion. Firstly, this paper reveals advanced lubrication and heat transfer mechanisms of NEBL by quantitative comparison with biolubricant-based MQL machining. Secondly, the distinctive filmformation, atomization, and infiltration mechanisms of NEBL, as distinguished from metal-working fluid, are clarified combining with its unique molecular structure and physical properties. Furtherly, the process optimization strategy is concluded based on the synergistic relationship analysis among process variables, physicochemical properties, machining mechanisms, and performance of NEBL. Finally, the future development directions are put forward aiming at current performance limitations of NEBL, which requires improvement on preparation and jet methods respects. This paper will help scientists deeply understand effective mechanism, formulate process specifications, and find future development trend of this technology.

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Change history

  • 16 July 2022

    An Erratum to this paper has been published: https://doi.org/10.1007/s40544-022-0674-x

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Acknowledgements

This study was financially supported by the National Natural Science Foundation of China (Grant Nos. 51905289 and 51975305), National Key Research and Development Plan (2020YFB2010500), Key Projects of Shandong Natural Science Foundation of China (Grant Nos. ZR2020KE027, ZR2020ME158, and ZR2019PEE008), and Major Science and Technology Innovation Engineering Projects of Shandong Province (Grant No. 2019JZZY020111).

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Author notes

  1. These authors contributed equally to this work.

Authors and Affiliations

  1. School of Mechanical and Automotive Engineering, Qingdao University of Technology, Qingdao, 266520, China

    Yanbin Zhang, Changhe Li, Xin Cui & Min Yang

  2. School of Aerospace, University of Nottingham Ningbo China, Ningbo, 315100, China

    Hao Nan Li

  3. School of Mechanical Engineering, Yanshan University, Qinhuangdao, 066004, China

    Chuanzhen Huang

  4. Mechanical Engineering Department, King Fahd University of Petroleum and Minerals, Dhahran, 31261, Saudi Arabia

    Hafiz Muhammad Ali

  5. Key Laboratory of Special Purpose Equipment and Advanced Processing Technology, Ministry of Education & Zhejiang Province, Zhejiang University of Technology, Hangzhou, 310032, China

    Xuefeng Xu

  6. College of Automotive and Mechanical Engineering, Changsha University of Science and Technology, Changsha, 410114, China

    Cong Mao

  7. College of Mechanical and Electrical Engineering, Nanjing University of Aeronautics and Astronautics, Nanjing, 210016, China

    Wenfeng Ding

  8. School of Mechanical Engineering & Automation, Northeastern University, Shenyang, 110006, China

    Tianbiao Yu

  9. Industrial Engineering Department, University of Engineering and Technology Taxila, Taxila, 47080, Pakistan

    Muhammad Jamil

  10. School of Mechanical Engineering, Shandong University, Jinan, 250061, China

    Munish Kumar Gupta

  11. College of Mechanical Engineering and Automation, Liaoning University of Technology, Jinzhou, 121001, China

    Dongzhou Jia

  12. College of Engineering, University of Sharjah, Sharjah, 27272, United Arab Emirates

    Zafar Said

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  1. Yanbin Zhang
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Correspondence to Changhe Li or Zafar Said.

Additional information

Yanbin ZHANG. He is a professor of Qingdao University of Technology (QUT). He received his Ph.D. degree from QUT in 2018. His current research interests focus on intelligent and clean precision manufacturing. He has published 35 papers, including in International Journal of Machine Tools and Manufacture and Journal of Materials Processing Technology. Among them, one is ESI hot paper and three are ESI highly cited papers.

Hao Nan LI. He is an associate professor at University of Nottingham Ningbo China. He is a research affiliate of the International Academy for Production Engineering (CIRP). He received his Ph.D. degree from Northeastern University (China). His current research interests focus on advanced and intelligent manufacturing and automation. Until June 2021, he has published 52 SCI-indexed articles on top journals in manufacturing engineering (42 out of 52 in Journal Citation Report Q1 journals) with the total citations of 1,050 including 6 ESI highly-cited papers and 2 ESI hot papers.

Changhe LI. He is a professor of QUT. He is a Special Expert of Taishan Scholars in Shandong Province, China. He received his Ph.D. degree from Northeastern University in 2006. His current research interests focus on intelligent and clean precision manufacturing. He has published 153 SCI/EI papers and won the China Patent Excellence Award (2 items), Shandong Province Technical Invention 1st Prize.

Zafar SAID. He is an assistant professor of Department of Sustainable and Renewable Energy Engineering (SREE) at University of Sharjah. He received his Ph.D. degree from University of Malaya in 2014. He works in the field of renewable energy, energy and exergy analysis, solar energy, heat transfer, nanofluids, underhood thermal management and active thermography, and 3D printing.

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Zhang, Y., Li, H.N., Li, C. et al. Nano-enhanced biolubricant in sustainable manufacturing: From processability to mechanisms. Friction 10, 803–841 (2022). https://doi.org/10.1007/s40544-021-0536-y

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  • Received: 18 February 2021

  • Revised: 22 April 2021

  • Accepted: 11 June 2021

  • Published: 14 January 2022

  • Issue Date: June 2022

  • DOI: https://doi.org/10.1007/s40544-021-0536-y

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Keywords

  • nano-enhanced biolubricant (NEBL)
  • sustainable manufacturing
  • minimum quantity lubrication (MQL)
  • tribological properties
  • machining mechanisms
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