Abstract
Pulsed plasma nitriding and post-oxidizing process have been applied to hot work H13 tool steel to enhance the tribological properties (friction coefficient and wear rate). Nitriding was accomplished under specific conditions to generate a free white layer surface in order to avoid an abrasive wear mechanism. Post-oxidizing treatment was carried out in the same reactor after finishing the nitriding treatment; processing time was varied for 30 and 60 min. The morphology, phase’s composition and wear performance of duplex-treated samples were evaluated by scanning electron microscopy, x-ray diffraction analysis and pin-on-ball wear technique. The results show that the duplex treatment produces a bilayer arrangement constituted by an 80 μm diffusion zone with expanded martensite as the main phase underneath a 2–4 μm hematite–magnetite-oxidized layer. The duplex treatment modified the main wear mechanism of the nitrided sample from abrasive to plastic yielding. The changes in wear mechanisms resulted in a noticeable decrease, about 40%, in friction coefficient for oxidized samples in comparison with the nitrided-only sample. It was also established that the lowest friction coefficient values can be obtained when hematite is the main phase in the oxidized layer.
Similar content being viewed by others
References
Dongling Jiao, Minsong Li, Hongzhen Ding, Wanqi Qiu, and Chengping Luo, Modification of Low-Alloy Steel Surface by High-Temperature Gas Nitriding Plus Tempering, J. Mater. Eng. Perform., 2018, 27, p 361–367
Dan Wang, Heng Li, He Yang, Jun Ma, and Guangjun Li, Tribological Evaluation of Surface Modified H13 Tool Steel in Warm Forming of Ti–6Al–4V Titanium Alloy Sheet, Chin. J. Aeronautics, 2014, 27, p 1002–1009
G.Y. Li and M.K. Lei, Microstructure and Properties of Plasma Source Nitrided AISI, 316 Austenitic Stainless Steel, J. Mater. Eng. Perform., 2017, 126, p 418–423
W.H. Kao, Y.L. Su, and Y.T. Hsieh, Effects of Duplex Nitriding and TiN Coating Treatment on Wear Resistance, Corrosion Resistance and Biocompatibility of Ti6Al4V Alloy, J. Mater. Eng. Perform., 2017, 26, p 3686–3697
M.B. Karamış, K. Yıldızlı, and G.Ç. Aydın, Sliding/Rolling Wear Performance of Plasma Nitrided H11 Hot Working Steel, Tribol. Int., 2012, 51, p 18–24
K.T. Cho, K. Song, S.H. Oh, Y.K. Lee, W.B. Lee, and M.B. Karamış, Enhanced Surface Hardening of AISI, D2 Steel by Atomic Attrition During Ion Nitriding, Surf. Coat. Technol., 2014, 251, p 115–121
T.K. Hirsch, A.D.S. Rocha, F.D. Ramos, and T.R. Strohaecker, Residual Stress-Affected Diffusion during Plasma Nitriding of Tool Steels, Metal. Mat. Trans. A., 2004, 35A, p 3523–3530
I. Hacisalihoglu, F. Yildiz, and A. Alsaran, Wear Performance of Different Nitride-Based Coatings on Plasma Nitrided AISI, M2 Tool Steel in Dry and Lubricated Conditions, Wear, 2017, 384–385, p 159–168
H. Aghajani, M. Torshizi, and M. Soltanieh, A New Model for Growth Mechanism of Nitride Layers in Plasma Nitriding of AISI, H11 Hot Work Tool Steel, Vac., 2017, 141, p 97–102
K. Das, J. Alphonsa, M. Ghosh, J. Ghanshyam, R. Rane, and S. Mukherjee, Influence of Pretreatment on Surface Behavior of Duplex Plasma Treated AISI, H13 Tool Steel, Surf. Interfaces, 2017, 8, p 206–213
S.D. Jacobsen, R. Hinrichs, I.J.R. Baumvol, G. Castellano, and M.A.Z. Vasconcellos, Depth Distribution of Martensite in Plasma Nitrided AISI, H13 Steel and its Correlation to Hardness, Surf. Coat. Technol., 2015, 270, p 266–271
S.D. Jacobsen, R. Hinrichs, C. Aguzzoli, C.A. Figueroa, I.J.R. Baumvol, and M.A.Z. Vasconcellos, Influence of Current Density on Phase Formation and Tribological Behavior of Plasma Nitrided AISI, H13 Steel, Surf. Coat. Technol., 2016, 286, p 129–139
R.L.O. Basso, R.J. Candal, C.A. Figueroa, D. Wisnivesky, and F. Alvarez, Influence of Microstructure on the Corrosion Behavior of Nitrocarburized AISI, H13 Tool Steel Obtained by Pulsed DC Plasma, Surf. Coat. Technol., 2009, 203, p 1293–1297
M.B. Karamiş and E. Gerçekcioǧlu, Wear Behaviour of Plasma Nitrided Steels at Ambient and Elevated Temperatures, Wear, 2000, 243, p 76–84
Akgun Alsaran, Hikmet Altun, Mehmet Karakan, and Ayhan Celik, Effect of Post Oxidation in Tribological and Corrosion Behavior of Plasma Nitrided AISI, 5140 Steel, Surf. Coat. Technol., 2004, 176, p 344–348
Bo Wang, Xingfeng Zhao, Wenzheng Li, Ming Qin, and Gu Jianfeng, Effect of Nitrided-Layer Microstructure Control on Wear Behavior of AISI, H13 Hot Work Die Steel, Appl. Surf. Sci., 2018, 431, p 39–43
S. Ma, Y. Li, and K. Xu, The composite of nitrided steel of H13 and TiN coatings by plasma duplex treatment and the effect of pre-nitriding, Surf. Coat. Technol., 2001, 137, p 116–121
B. Park, D.-H. Jung, H. Kim, K.-C. Yoo, J.-J. Lee, and J. Joo, Adhesion Properties of TiB2 Coatings on Nitrided AISI, H13 Steel, Surf. Coat. Technol., 2005, 200, p 726–729
S. Lee, Mechanical Properties of TiNx/Cr1−xN Thin Films on Plasma Nitriding-Assisted AISI, H13 Steel, Surf. Coat. Technol., 2005, 193, p 55–59
S. Ma, K. Xu, and W. Jie, Plasma Nitrided and TiCN Coated AISI, H13 Steel by Pulsed dc PECVD and its Application for Hot-Working Dies, Surf. Coat. Technol., 2005, 191, p 201–205
R. Rodríguez-Baracaldo, J.A. Benito, E.S. Puchi-Cabrera, and M.H. Staia, High Temperature Wear Resistance of (TiAl)N PVD Coating on Untreated and Gas nitrided AISI, H13 Steel with Different Heat Treatments, Wear, 2007, 262, p 380–389
R.D. Torres, P.C. Soares, Jr., C. Schmitz, and C.J.M. Siqueira, Influence of the Nitriding and TiAlN/TiN Coating Thickness on the Sliding Wear Behavior of Duplex Treated AISI, H13 Steel, Surf. Coat. Technol., 2010, 205, p 1381–1385
Y. Birol and B. Yuksel, Performance of Gas Nitrided and AlTiN Coated AISI, H13 Hot Work Tool Steel in Aluminium Extrusion, Surf. Coat. Technol., 2012, 207, p 461–466
F. Mahboubi and M. Fattah, Duplex Treatment of Plasma Nitriding and Plasma Oxidation of Plain Carbon Steel, Vacuum, 2005, 79, p 1–6
Y. Li, L. Wang, D. Zhang, and L. Shen, Improvement of Corrosion Resistance of Nitrided Low Alloy Steel by Plasma Post-oxidation, Appl. Surf. Sci., 2010, 256, p 4149–4152
J.C. Díaz-Guillén, J.S. Zamarripa-Piña, E.E. Granda-Gutiérrez, M.A. González-Albarrán, J.A. Díaz-Guillén, S.I. Pérez-Aguilar, and J. Candelas-Ramírez, Increase of Salt Fog Corrosion Resistance of Plasma Nitrided Steel by Pulsed Plasma Post-Oxidation, Int. J. Modern. Eng. Res., 2013, 3, p 386–390
N. Karimzadeh, E.G. Moghaddam, M. Mirjani, and K. Raeissi, The Effect of Gas Mixture of Post-oxidation on Structure and Corrosion Behavior of Plasma Nitrided AISI, 316 Stainless Steel, Appl. Surf. Sci., 2013, 283, p 584–589
Wu Jiqiang, Han Liu, Jingcai Li, Xingmei Yang, and Hu Jing, Comparative Study of Plasma Oxynitriding and Plasma Nitriding for AISI, 4140 Steel, J. Alloys Compd., 2016, 680, p 642–645
Wu Jiqiang, Han Liu, Xuemei Ye, Yating Chai, and Hu Jing, Enhancement of Corrosion Resistance for Plasma Nitrided AISI, 4140 Steel by Plain Air Plasma Post-oxidizing, J. Alloys Compd., 2015, 632, p 397–401
R. Boniatti, A.L. Bandeira, Â.E. Crespi, C. Aguzzoli, J.R. Israel, and C.A. Figueroa, The Influence of Surface Microstructure and Chemical Composition on Corrosion Behaviour in Fuel-Grade Bio-ethanol of Low-alloy Steel Modified by Plasma Nitro-Carburizing and Post-oxidizing, Appl. Surf. Sci., 2013, 280, p 156–163
D. Wang, D. Sun, X. Han, Q. Wang, and G. Wang, Investigation on Tribological Properties of the Pre-oxidized Ti2AlN/TiAl Composite, J. Mater. Eng. Perform., 2018, 27, p 1973–1986
T. Khan, Y. Tamura, H. Yamamoto, A. Morina, and A. Neville, Friction and Wear Mechanisms in Boundary Lubricated Oxy-Nitrided Treated Samples, Wear, 2016, 368, p 101–115
G. Castro, A. Fernández-Vicente, and J. Cid, Influence of the Nitriding Time in the Wear Behaviour of an AISI, H13 Steel During a Crankshaft Forging Process, Wear, 2007, 263, p 1375–1385
C. Zhao, C.X. Li, H. Dong, and T. Bell, Study on the Active Screen Plasma Nitriding and its Nitriding Mechanism, Surf. Coat. Technol., 2006, 201, p 2320–2325
R. Ramesh and R. Gnanamoorthy, Effect of Post Oxidation on the Fretting Wear Behavior of Liquid Nitride En 24 Steel, Surf. Coat. Technol., 2006, 200, p 3926–3932
J.C. Díaz-Guillén, G. Vargas-Gutiérrez, E.E. Granda-Gutiérrez, J.A. Aguilar-Martínez, J. Candelas-Ramírez, S.I. Pérez-Aguilar, and L. Álvarez-Contreras, Electrochemical Corrosion Performance of Hematite-Free Magnetite Layer on AISI, 4340 by Duplex Pulsed Plasma Nitriding-Oxidizing Treatment, Int. J. Electrochem. Sci., 2012, 7, p 7261–7269
B. Paosawatyanyong, J. Pongsopa, P. Visuttipitukul, and W. Bhanthumnavin, Nitriding of Tool steel using dual DC/RFICP plasma process, Surf. Coat. Technol., 2016, 306, p 351–357
R. Mohammadzadeh, A. Akbari, and M. Drouet, Microstructure and Wear Properties of AISI, M2 Tool Steel on RF Plasma Nitriding at Different N2–H2 Gas Compositions, Surf. Coat. Technol., 2014, 258, p 566–573
M. Ebrahimi, M.H. Sohi, A.H. Raouf, and F. Mahboubi, Effect of Plasma Nitriding Temperature on the Corrosion Behavior of AISI, 4140 Steel Before and After Oxidation, Surf. Coat. Technol., 2010, 205, p S261–S266
M. Mirjani, J. Mazrooei, N. Karimzadeh, and F. Ashrafizadeh, Investigation of the Effects of Time and Temperature of Oxidation on Corrosion Behavior of Plasma Nitrided AISI, 4140 Steel, Surf. Coat. Technol., 2012, 206, p 4389–4393
L.F. Zagonel, J. Bettini, R.L.O. Basso, P. Paredez, H. Pinto, C.M. Lepienski, and F. Alvarez, Nanosized Precipitates in H13 Tool Steel Low Temperature Plasma Nitriding, Surf. Coat. Technol., 2012, 207, p 72–78
F.A.P. Fernandes, L.C. Casteletti, and J. Gallego, Microstructure of Nitrided and Nitrocarburized Layers Produced on a Superaustenitic Stainless Steel, J. Mater. Res. Technol., 2013, 2, p 158–164
M. Campos, S.D.D. Souza, L.G. Martinez, and M. Olzon- Dionysio, Study of Expanded Austenite Formed in Plasma Nitrided AISI, 316L Samples, Using Synchrotron Radiation Diffraction, Mater. Res., 2014, 17, p 1302–1308
S. Mändl and B. Rauschenbach, Comparison of Expanded Austenite and Expanded Martensite Formed After Nitrogen PIII, Surf. Coat. Technol., 2004, 186, p 277–281
R.L. Basso, H.O. Pastore, V. Schmidt, I.J. Baumvol, S.A. Abarca, F.S. de Souza, A. Spinelli, and C.A. Figueroa, Giacomelli, Microstructure and Corrosion Behaviour of Pulsed Plasma-Nitrided AISI, H13 Tool Steel, Corrosion Sci., 2010, 52, p 3133–3139
Acknowledgments
J.C. Díaz-Guillén would like to thank the Mexican National Council for Science and Technology (CONACYT) for the financial support to carry out this research work (Grant Number CB-2015 257705).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Díaz-Guillén, J.C., Alvarez-Vera, M., Díaz-Guillén, J.A. et al. A Hybrid Plasma Treatment of H13 Tool Steel by Combining Plasma Nitriding and Post-Oxidation. J. of Materi Eng and Perform 27, 6118–6126 (2018). https://doi.org/10.1007/s11665-018-3669-z
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11665-018-3669-z