Introduction

Soft-ferrite materials are mostly useful material because of its technological and industrial applications. These applications are depending on their properties such as high resistivity, moderate permeability, low dielectric loss, low permittivity, etc. These properties play an important role in the fabrication of components such as a transformer core, antenna rods, multi-layer chip inductor, micro-inductors, electromagnetic filters, etc. [1,2,3,4]

Recently, researchers synthesized ferrites in the form of nanoscale range because of its growing applications such as production of bio-diesel [5], nano-catalyst [6], humidity sensor [7], gas sensor [8], super-capacitor [9], electrode material for Li-ion battery [10], etc. Various methods such as sol–gel auto-combustion, co-precipitation, citrate precursor, wet chemical route, hydrothermal [11,12,13,14,15], etc. were used for the preparation of nano-ferrite materials.

In the last decade, researchers investigated various properties of Ni–Zn ferrites due to their interesting properties such as high resistivity, high permeability, and low eddy current losses. Recently, Ni–Zn ferrite material was used in high-frequency applications such as multi-layer chip inductors and electromagnetic interference filters. Das and Singh [16] investigated the structural, magnetic, and dielectric properties of Cu-substituted Ni–Zn ferrites. They reported that the coercivity and saturation magnetization of Ni–Zn ferrites improved by substituting Cu content. Avati et al. [17] illustrated that the poor densification and slow grain growth rate of Ni–Zn ferrites can be greatly improved by the substitution of Cu2+ ions. In last few years, physicists synthesized Ni–Cu–Zn ferrites for the fabrication of electronic devices instead of Ni–Zn and Mg–Zn ferrites. Recently, it was found that properties of Ni–Cu–Zn nano-ferrites are extremely improved due to incorporation of rare earth metals. Shirsath et al. [18] investigated magnetic properties of Dy3+-substituted Ni–Cu–Zn ferrite nanoparticles. They reported that the saturation magnetization, initial permeability, and Curie temperature of the ferrites enhance by Dy3+ substitution. Chaudhari et al. [19] investigated the crystallographic, magnetic, and electrical properties of Ni0.5Cu0.25Zn0.25LaxFe2−xO4 nano-ferrites. They found that the lattice constant, porosity, and specific surface area were increased, whereas particle size, bulk density, saturation magnetization, and coercively of Ni–Cu–Zn ferrites were decreases with increasing La3+ content. On La3+ substitution, the structural parameters such as relative density, grain size, crystallite size, and density increase, and on the other hand, porosity, anisotropy, and compressive macro-stress of Ni–Cu–Zn ferrites decrease [20]. Roy [21] et al. studied electromagnetic properties of La-substituted Ni–Cu–Zn ferrites. They reported that the initial permeability and saturation magnetization of Ni–Cu–Zn ferrites increase on substitution of small fraction of La3+ ions. Gabal et al. [22] synthesized La-substituted Ni–Cu–Zn ferrites by sol–gel technique. They were studied its structural and magnetic properties and reported that the saturation magnetization and Curie temperature of ferrites decrease with increase in La3+ content. They attribute it to the decreasing of Fe3+–Fe3+ interactions on the octahedral (B) sites. Structure and magnetic properties of Ni–Cu–Zn ferrite materials with La doping were investigated by Yuan-Xun et al. [23]. They showed that with La3+ substitution, saturation magnetization and complex permeability of Ni–Cu–Zn ferrites increase. Most of the researches [19, 23] have been prepared La3+-substituted Ni–Cu–Zn ferrites by sol–gel method and ceramic method.

On literature survey, it was found that there is no any work carried out on La3+-substituted Ni–Cu–Zn ferrites prepared by oxalate co-precipitation method at lower sintering temperature. The oxalate co-precipitation technique is important and attractive technique used for the preparation of nano-sized ferrite materials because of its advantages such as good stoichiometric control, the production of ultrafine particles with low sintering temperature, and smaller duration as compared to ceramic method.

The purpose of this work is to synthesize La3+-substituted Ni–Cu–Zn nano-ferrites at lower sintering temperature followed by oxalate co-precipitation method and study its structural and magnetic properties.

Experimental

Synthesis of La3+-substituted Ni–Cu–Zn ferrites

Lanthanum-substituted Ni–Cu–Zn nano-ferrites with chemical formula Ni0.7Cu0.1Zn0.2LaxFe2−xO4 (where x = 0, 0.015, 0.025, and 0.035) were prepared by oxalate co-precipitation method. The AR grade nickel sulphate (NiSO4 6H2O), copper sulphate (CuSO4 5H2O), zinc sulphate (ZnSO4 7H2O), iron sulphate (FeSO4 7H2O), and lanthanum sulphate octa-hydrate [La2(SO4)3 8H2O] were used as a starting materials supplied by Thomas Becker.

The required stoichiometric sulphates were dissolved in the double-distilled water. The pH of the solution was maintained at 4 by adding dropwise conc. H2SO4 and heated for 2 h for proper mixing of all the sulphate. After cooling, super-saturated solution of ammonium oxalate was added in the solution until to complete the process of precipitation. A solution with precipitation placed on the sand bath for shrinkage. Due to this, the precipitates settle down at the bottom of beaker. The precipitate was filtered by Whatman filter paper no 41 using Buckner funnel and vacuum pump. The precipitate was washed several times to remove sulphate ions. The removal of sulphate ions in the precipitate was confirmed by barium chloride test and dried under radiation of IR light to remove water content. Pre-sintering and sintering temperatures in the investigation were decided by analyzing the precipitated powder by thermo-gravimetric and differential temperature analysis (TG–DTA). The resulting oxalate powder was pre-sintered at 300 °C for 2 h. After cooling, the pre-sintered powder was milled in agate mortal with acetone base. The powder was then sintered at 600 °C for 4 h. The sintered powder was again milled to have a fine powder. Pre-sintering and sintering process were carried out in the muffle furnace. Heating and cooling rate of the furnace were maintained at 80 °C/h.

The process of synthesis of La3+-substituted Ni0.7Cu0.1Zn0.2LaxFe2−xO4 (where x = 0, 0.015, 0.025, and 0.035) by oxalate co-precipitation method is shown diagrammatically in Fig. 1.

Fig. 1
figure 1

Diagrammatic synthesis procedure of La3+ substituted Ni–Cu–Zn nano-ferrites by oxalate co-precipitation method

Characterization

The thermo-gravimetric (TG) and differential thermal analysis (DTA) of prepared oxalate nano-powder was carried out by SDT Q600 V20.9 build 20 instrument in air atmosphere with heating rate of 10 °C/min in the range 25–1000 °C by ramp method. The crystal structure, phase purity, crystallite size, and other parameters were studied by X-ray powder diffractometer (Phillips, Model 3710) with Cu-Kα radiation (λ = 1.5425 Å). The elemental composition of prepared ferrite was tested by Energy-Dispersive X-ray spectroscopy (EDAX) model ASTM E1508-98 Oxford. The Fourier transform infrared spectroscopy (FTIR) analysis was carried out in the range 350–800 cm−1 by compositing the ferrite powder into KBr discs by Bruker ALPHA 100508 at room temperature. The morphology and grain size of nano-ferrite powder were studied with Zeiss Ultra 55 field effect-scanning electron microscopy (FE-SEM). The magnetic parameters such as saturation magnetization, remanence magnetization, coercivity, magnetic moment, and anisotropy constant of all the ferrites were obtained from vibrating sample magnetometer (PFM-Magneto make model) at room temperature.

Results and discussion

Thermo-gravimetric and differential temperature analysis

A typical TG–DTA curve for the oxalate powder prepared for Ni0.7Cu0.1Zn0.2 La0.035Fe1.965O4 is shown in Fig. 2. The TGA curve exhibits two distinct weight loss steps corresponding to endothermic peak and exothermic peaks of DTA curve.

Fig. 2
figure 2

TG-DTA plot for Ni0.7Cu0.1Zn0.2La0.035Fe1.965O4 system

The TGA curve initially shows 19.95% weight loss in the range 116.13–212.98 °C. During this loss, endothermic peak exhibits at 204.91 °C in DTA curve and represents the evaporation of water and other elements is completed. Further TGA curve shows 36.15% weight loss in the range 212.98–366.33 °C with existence of an exothermic peak at 298.73 °C of DTA curve. This shows that decomposition of oxalate was completed at 366.33 °C and confirms the formation of phase in the material. Above 366.33 °C, TGA plot shows no further weight loss.

Murbe and Topfer [24] synthesized Ni–Cu–Zn ferrites by oxalate precursor method using Ni, Cu, and Zn acetate hydrate as starting materials. They observed quite similar behavior for TG–DTA plot. They found that thermal decomposition of the oxalate hydrate was completed at 300 °C. DTA and TG analysis of Ni–Cu–Zn ferrites prepared by sol–gel auto-combustion method was reported by Yue et al. [25]. They observed exothermic peak at about 220 °C and attributed to the reaction of nitrates with citric acid, whereas the exothermic peak at about 400 °C corresponds to the decomposition of citric acid. Wei-chi-Hsu et al. [26], Ramakrishna et al. [27], Shifeng-yan et al. [28], and Humbe et al. [29] also studied the thermo-gravimetric and differential temperature analysis for Ni–Cu–Zn ferrites.

Energy-dispersive X-ray spectroscopy (EDAX) analysis

The EDAX of Ni0.7Cu0.1Zn0.1LaxFe2−xO4 (where x = 0.000, 0.015, 0.025, and 0.035) system is shown in Fig. 3a–d. The presence of peaks corresponding to the elements Ni, Cu, Zn, La, Fe, and O in the spectra confirms the formation of appropriate respective ions in the material as per the initial stoichiometric considered without any other impurity ions. The compositional atomic percentage of Ni2+, Cu2+, Zn2+, La3+, Fe3+, and O2− ions in the all ferrites are tabulated in Table 1. From this table, it is found that the molar ratio of tetrahedral-to-octahedral site metal ions is approximately agree with theoretical ratio of respective ions and confirms the formation of required homogeneous stoichiometric ferrite under investigation.

Fig. 3
figure 3

EDAX spectra for Ni0.7Cu0.1Zn0.2LaxFe2−xO4 (where x = 0.0, 0.015, 0.025, and 0.035) system

Table 1 Atomic % of metal ions of Ni0.7Cu0.1Zn0.2LaxFe2−xO4 (where x = 0.000, 0.015, 0.025, and 0.035) system

XRD analysis of La3+-substituted Ni–Cu–Zn ferrites

XRD patterns of Ni0.7Cu0.1Zn0.2LaxFe2−xO4 (where x = 0.000, 0.015, 0.025, and 0.035) are shown in Fig. 4. The presence of (111), (220), (311), (222), (400), (422), (511), and (440) planes in the diffraction pattern confirmed the formation of cubic spinel structure [19, 20, 22] having Fd-3 m space group in addition with weak appearance of ortho-ferrite phase shown by the Star (*). The formation of ortho-ferrite phase is due to La–FeO3. Chaudhary et al. [19] also observed ortho-ferrite phase for La3+-substituted Ni–Cu–Zn ferrites synthesized by sol–gel method. From diffraction pattern, it is seen that the intensity of peaks decreases with increasing La3+ content up to x = 0.025 and thereafter increases for x = 0.035 (Table 2). It means that the lighter percentage of La3+ content diluted completely in ferrites having compositions x ≤ 0.025, but thereafter, there may be possibility of inappropriate dilution for the composition x = 0.035 content. The undiluted La3+ ions form the LaFeO3 phase on the grain boundaries. Due to this, there may be insufficient diffraction centers in the nano-sized particles, which results increase in peak intensity for the composition x = 0.035 [30]. Chaudhary et al. [19] reported that the maximum limit for replacement of Fe3+ by La3+ in Ni–Cu–Zn ferrites is up to x = 0.025.

Fig. 4
figure 4

X-ray diffraction patterns for Ni0.7Cu0.1Zn0.2LaxFe2−xO4 (where x = 0.0, 0.015, 0.025, and 0.035) system

Table 2 Crystallite size (D), lattice constant (a), X-ray density (ρx) grain size (G), and intensity (I) of Ni0.7Cu0.1Zn0.2LaxFe2−xO4 (where x = 0.000, 0.015, 0.025, and 0.035) system

The lattice parameter ‘a’ of all the ferrites was calculated for most intense (311) peak using the formula:

$$a = d_{\text{obs}} \sqrt {h^{2} + k^{2} + l^{2} } ,$$
(1)

where dobs is the observed inter-planner spacing.

Lattice constant of all the ferrites is tabulated in Table 2. From this table, it is seen the lattice constant of Ni–Cu–Zn ferrites increases with increase in La3+ content. This is attributed to replacement of smaller ionic radii Fe3+ ions (0.67 Å) by larger ionic radii La3+ ions (1.05 Å). This indicates that La3+ ions occupy octahedral (B) site. Similar type of result was reported by Angari [31] and Gabal et al. [22] for La3+-substituted Ni ferrites and Ni–Cu–Zn ferrites synthesized by egg-white precursor method. Roy et al. [20] synthesized La3+ substituted Ni–Cu–Zn ferrites by citrate nitrate auto-combustion method. They found that there is no any remarkable trend for lattice constant of La3+-substituted Ni–Cu–Zn ferrites.

The X-ray density (ρx) of all the ferrites was calculated using the formula [32]:

$$\rho_{x}\, =\, \frac{8M}{{Na^{3} }},$$
(2)

where M is the molecular weight, N is an Avogadro’s number.

It is seen that the X-ray density of La3+-substituted ferrites are higher than pure Ni–Cu–Zn ferrite, but shows fluctuation trend with La3+ content. In our investigation, it is observed that M as well as lattice constant (a) increases with increasing La3+ content. Thereby, the ratio (M/a3) shows fluctuation trend with La3+ contents. That is why, X-ray density shows fluctuation trend with La3+ contents (Table 2).

The average crystallite size (D) of the ferrite powder was estimated for the most intense (311) peak of XRD using the Debye Scherer formula [32]:

$$D = \frac{0.9\lambda }{{\beta { \cos }\theta }},$$
(3)

where λ is wavelength of used X-ray beam, β is the full-width at half-maxima, θ is diffracting angle.

Obtained crystallite size of the ferrites is presented in Table 2. From this table, it is seen that the crystallite size of the ferrites decreases with increasing lanthanum content up to x = 0.025 and thereafter increases. It is known that the induced crystalline anisotropy increases with replacement of smaller ionic radii Fe3+ ions by larger ionic radii La3+ ions, which creates the strain inside the volume of the crystal [38]. This may result decrease in crystallites size with increase in La3+ contents except x = 0.035 composition. However, a crystallite size for the composition x = 0.035 is higher as compared to compositions x = 0.015 and 0.025. This may be due to inappropriate dilution of La3+ ions (x = 0.035) in Ni–Cu–Zn ferrite. Chaudhari et al. [19] also reported that the crystallite size of Ni–Cu–Zn ferrites decreases with increase in La3+ contents. The crystallite size for pure Ni–Cu–Zn ferrite is higher than the La3+-substituted Ni–Cu–Zn ferrite. Augustin et al. [33] reported the similar behavior for La3+ substituted strontium ferrite prepared by citrate combustion method.

Hopping lengths (LA and LB) are the distance between the magnetic ions in the respective sites. These lengths are calculated using the relations [19]:

$$L_{\text{A}} = a\sqrt {\frac{3}{4}}$$
(4)
$$L_{\text{B}} = a\sqrt {\frac{2}{4}} .$$
(5)

Bond lengths (A–O and B–O) and ionic radii (rA and rB) on A-site and B-sites were calculated using the relations suggested by Standley’s:

$${\text{A}} - {\text{O}} = \left( {u - \frac{1}{4}} \right)a\sqrt 3$$
(6)
$${\text{B}} - {\text{O}} = \left( {\frac{5}{8} - u} \right)a$$
(7)
$$r_{A} = \left( {u - \frac{1}{4}} \right)a\sqrt 3 - r_{0}$$
(8)
$$r_{B} = \left( {\frac{5}{8} - u} \right)a - r_{0} .$$
(9)

The oxygen ionic radii ro = 1.32 Å [34] and oxygen ion parameter u = 0.381 are used for calculations. The hopping lengths, bond lengths, and ionic radii on A-site and B- site of all the ferrites are presented in Table 3. From this table, it is seen that the bond lengths, ionic radii, and hopping lengths on A-site as well as on B-sites are increased with incorporation of small amount of La3+ ions in pure Ni–Cu–Zn ferrites. This may be attributed to higher lattice constant for La3+-substituted ferrites.

Table 3 Ionic radii, bond lengths, hopping lengths, wave numbers, and force constants of Ni0.7Cu0.1Zn0.2LaxFe2−xO4 (where x = 0.000, 0.015, 0.025, and 0.035) system

Fourier transform infrared spectroscopy

The position of absorption bands corresponding to tetrahedral (A), octahedral (B) sites, and the information about chemical changes in structure of ferrites is obtained from FTIR analysis. FTIR spectra of Ni0.7Cu0.1Zn0.2LaxFe2−xO4 (0.00 ≤ x ≤ 0.035) system recorded in the range 350–800 cm−1 are shown in Fig. 5. The higher frequency absorption band (υ1) corresponding to tetrahedral (A) site lies in the range 587–599 cm−1, whereas lower frequency absorption band (υ2) corresponding to octahedral (B) site lies in the range 401–403 cm−1. The change in the band position of υ1 arises due to the change in the bond length of Fe3+-O2− at octahedral site, whereas the change in band position of υ2 may be due to increasing concentration of Fe2+ ions during synthesis of ferrite material. The observed wave numbers υ1 and υ2 corresponding to tetrahedral and octahedral sites are presented in Table 3. From this table, it is seen that υ1 becomes higher and υ2 becomes lower than pure Ni–Cu–Zn ferrite. This trend observed in the wave numbers may be due to formation of Fe2+ ions during the synthesis process [19].

Fig. 5
figure 5

FTIR spectra for Ni0.7Cu0.1Zn0.1LaxFe2−xO4 (where x = 0.0, 0.015, 0.025, and 0.035) system

It is also observed that the absorption as well as broadening of bands for both tetrahedral and octahedral sites are greater for x = 0.015 composition as compared to other compositions. Absorption of υ1 and υ2 bands is very lower for x = 0.025 composition as compared to other compositions. In XRD analysis, we have reported similar type of interpretation for intensity.

The force constant on tetrahedral site (Kt) and on octahedral site (K0) was calculated using the relations suggested by Waldron’s [35]. The values of Kt and K0 of all the ferrites are presented in Table 3. From this table, it is observed that Kt is lies in the range 2.686 × 105 to 2.806 × 105 dyne/cm and Ko lies in the range 0.9994 × 105 to 1.0048 × 105 dyne/cm. It is clear that Kt is greater than K0. Kabbur et al. [34] evaluated values of Kt and Ko for Dy3+-substituted Ni–Cu–Zn ferrites prepared by sol–gel auto-combustion method. They also observed that Kt is greater than Ko for all the compositions. It is also seen that the trends of Kt and K0 of ferrites are similar to that observed for υ1 and υ2.

Field-emission scanning electron microscopy

FE-SEM micro-photographs of Ni0.7Cu0.1Zn0.2LaxFe2−xO4 (where x = 0.0, 0.015, 0.025, and 0.035) system are presented in Fig. 6. From these micrographs, it is clear that the formation of ferrite particles is approximately spherical. The grain size of the ferrite was calculated using linear intercept method [32] and its values are presented in Table 2. It is seen that the grain size of the Ni–Cu–Zn ferrites decreases with increase in La3+ content. Similar type of result was reported by Chaudhary et al. [19] and Ikram et al. [36] for La3+-substituted Ni–Cu–Zn ferrite and La3+-substituted Ni–Cd–Zn ferrite nanoparticles prepared by sol–gel method.

Fig. 6
figure 6

FE-SEM micro-photographs for Ni0.7Cu0.1Zn0.1LaxFe2−xO4 (where x = 0.0, 0.015, 0.025, and 0.035) system

VSM analysis

Figure 7 shows the hysteresis loops of Ni0.7Cu0.1Zn0.2LaxFe2−xO4 (where x = 0.000, 0.015, 0.025, and 0.035) system. The magnetic parameters such as saturation magnetization (MS), retentively (Mr), and coercivity (HC) obtained from the loops are listed in Table 4. These parameters are depending on the chemical composition, grain size, porosity, density, method of preparation, sintering process, and heat treatment conditions of ferrites [34]. From Table 4, it is seen that on La3+ substitution, the saturation magnetization of Ni–Cu–Zn ferrites decreases. It may be attributed to the replacement of magnetic element (Fe3+) by non-magnetic element (La3+) on B-site, thereby decreasing B–B interaction and hence net magnetic moment reduces. Furthermore, non-magnetic La3+ ions substituted in the ferrite would weaken the interactions between magnetic particles and reduce resistance of the domain-wall motion, which caused the decrease in coercivity. Ren and Xu [37] reported similar type of result for La3+-doped Ni–Co–Zn ferrites prepared by sol–gel method. They found that the addition of La3+ ions results in the decrease of saturation magnetization and coercivity. The effect of La3+ substitution on the structural and magneto-crystalline anisotropy of nano-crystalline cobalt ferrite synthesized by citrate precursor method was reported by Kumar and Kar [38]. They found that the saturation magnetization, magnetic coercivity, and magneto-crystalline anisotropy constants of ferrites were decreased with increase in La3+ concentration. From Table 4, it is observed that the Mr decreases with increase in La3+ content except x = 0.035 composition. This is attributed to lowering the concentration of magnetic Fe3+ ions by non-magnetic La3+ ions. For the composition x = 0.035, there may be possibility of increasing the concentration of Fe2+ ions during the synthesis process, and therefore, Mr is higher as compared to compositions x = 0.015 and 0.025. It is also seen that Mr and Hc of La3+-substituted Ni–Cu–Zn ferrites are lower than pure Ni–Cu–Zn ferrite [39, 40].

Fig. 7
figure 7

Hysteresis loop for Ni0.7Cu0.1Zn0.2LaxFe2−xO4 (where x = 0.0, 0.015, 0.025, and 0.035) System

Table 4 Magnetic parameters of Ni0.7Cu0.1Zn0.2LaxFe2−xO4 (where x = 0.000, 0.015, 0.025, and 0.035) system

The squareness ratio (R), magnetic moment (ηB), and anisotropy constant (k1) for all compositions were calculated using the relations [34]:

$$R = \frac{{M_{\text{r}} }}{{M_{\text{S}} }}$$
(10)
$$\eta_{{{\text{B}}({\text{Obs}})}} = \frac{{{\text{MXM}}_{\text{S}} }}{5585}$$
(11)
$$K_{1} = \frac{{H_{\text{C }} X M_{\text{S}} }}{0.96}.$$
(12)

The values of R, ηB (obs) and K1 are listed in Table 4. From this table, it is cleared that ηB goes on decreasing with increase in La3+ content. This is may be due to the decreasing saturation magnetization of ferrites with increasing La3+ content. Crystallographic, magnetic, and electrical properties of La3+-substituted Ni–Cu–Zn nano-ferrites have been studied by Chaudhari et al. [19]. They reported that both observed and theoretical magnetic moments of Ni–Cu–Zn ferrites decrease with increasing La3+ content. Lenin et al. [41] synthesized La3+-substituted nickel ferrite by sono-chemical reaction method. They reported that ηB of nickel ferrite found to be decreasing with increasing La3+ content.

Conclusion

La3+-substituted Ni–Cu–Zn nano-ferrites were successfully synthesized by oxalate co-precipitation method at a low sintering temperature. EDAX shows the formation of appropriate stoichiometric ferrite under investigation. The formation of cubic spinel ferrite with weak ortho-ferrite phases due to LaFeO3 was confirmed from XRD. The lattice constant of Ni–Cu–Zn ferrites increases with increase in La3+ content. The average crystallite size as well as grain size of all the ferrites are lies in nano-particle range and it verifies the formation of nano-ferrites. On La3+ substitution, grain size of the ferrites was decreased. The presence of absorption bands in the desired region of FTIR spectra confirms the formation of ferrites. Saturation magnetization and magnetic moment of ferrites decrease with increase in La3+ content. It is observed that the ferrite having composition Ni0.7Cu0.1Zn0.2La0.025Fe1.975O4 has smaller crystallite size, lower intensity, lower retentivity, and comparatively higher coercivity as compared to other La3+-substituted compositions.