Introduction

The emergence of antibiotic resistant bacteria and other life threatening conditions demand the search for novel and effective chemical scaffolds from unexplored niches. Endophytes are highly promising source for drug discovery. Since the discovery of taxol from the endophytic fungus Taxomyces andreanae, (Stierle et al. 1993) many endophytes from diverse sources have been exploited for various secondary metabolites. Because of its plant-associated nature, these organisms are considered to have the natural mechanisms which can be plant beneficial also. As actinomycetes of endophytic origin can also expected to have strain-specific biosynthetic uniqueness, their bioactivity analysis is very important (Hou et al. 2009). Natural products from actinomycetes have been reported to have an array of properties including antimicrobial (Candicidin, Chloramphenicol, Rifamycin and Streptomycin), antitumor (Actinomycin D, Bleomycin and Doxorubicin), and immunosuppressive effects (Rapamycin and FK 506/Fujimycin) (Arndt et al. 1999). Hence, medicinal plants like Z. officinale (ginger) form excellent source to be explored for actinomycetes with metabolites of both clinical and agricultural importance.

Endophytic actinomycetes have been characterized from a wide range of plants like wheat, rice, potato, tomato, citrus and carrot (Coombs and Franco 2003). Antimycin A18, the first naturally occurring antimycin with antifungal activity, was isolated from endophytic Streptomyces sp. recovered from the leaves of Bruguiera gymnorrhiza (Yan et al. 2010). Antibiotics such as alnumycin, munumbicins A to D, and coronamycins, and antitumor drugs such as lupinacidins A and B, have also been discovered from endophytic actinomycetes (Bieber et al. 1998; Castillo et al. 2002; Igarashi et al. 2007). New bafilomycin derivatives (9-hydroxyl Bafilomycin D and 29-hydroxybafilomycin D) derived from endophytic Streptomyces sp. isolated from Drymaria cordata have been reported to have antitumor activity (Yu et al. 2011). These indicate plants as promising niche for novel and rare endophytic actinomycetes with potential bioactivity.

Zingiber officinale is traditionally known to have broad range of applications including its use to aid digestion and to treat stomach upset, diarrhea, and nausea. From previous reports, constituents of ginger have also shown to have potent antioxidant and anti-inflammatory activities (Li et al. 2012a), and some of them exhibit cancer preventive activity in experimental carcinogenesis. The presence of [6]-gingerol, [6]-paradol, shogoals and zingerone in ginger are found to be the contributors of its anticancerous property (Zick et al. 2008). Because of this excellent chemical profile, endophytic actinomycetes associated with this plant can also expect to have efficient biosynthetic pathways. Among the various endophytic actinomycetes screened in the current study, a Nocardiopsis sp. was identified to have broad spectrum antifungal and antibacterial activity with promising applications.

Materials and methods

Isolation of endophytic actinomycetes

The rhizomes of ginger (Z. officinale) collected locally from the field were used as the source of actinomycetes. The rhizomes were surface sterilized and processed as described previously and were placed onto ten different media selective to actinomycetes supplemented with 50 µg/mL of nalidixic acid and 50 µg/mL of nystatin (Jasim et al. 2014b). This was followed by incubation at 28 ± 2 °C for 2 weeks. The media used for the isolation were: arginine glycerol agar, casamino acid yeast extract glucose agar (CYD), Gause’s synthetic agar, low nutrient mineral salts (LNMS), mineral salts starch casein agar (MSSC), S-agar, starch casein agar, tap water yeast extract agar (TWYE), casamino acid yeast extract dextrose (YCED) agar, and yeast extract malt extract glucose (YMG) media. Actinomycetes growing out from the plant part were purified on Glycerol-asparagine agar (ISP-5) media and pure colonies were transferred to ISP-5 agar slants for preservation.

Identification of the isolated actinomycetes

The molecular identification of actinomycetes was carried out by 16S rDNA sequence based method. Here, the genomic DNA from purified actinomycetes was isolated using commercially available fungal genomic DNA isolation kit (Chromous Biotech). This was used as template for PCR using 16S rDNA specific primers as per previous report (Coombs and Franco 2003). PCR products were visualized on 1.2% (w/v) agarose gel and were used for sequencing. The sequence data thus obtained was subjected to similarity search using BLAST analysis.

Screening of antimicrobial activity of endophytic actinomycetes

Preliminary antibacterial activity of endophytic actinomycetes was tested against Salmonella enterica typhi, Staphylococcus aureus, Bacillus subtilis and Vibrio cholerae by well diffusion method on Muller Hinton agar (MHA) plates. Wells were made on the Muller Hinton agar plates using a gel puncture and the plates were inoculated by swabbing the bacterial pathogens (0.5 McFarland turbidity standards) to create a confluent lawn of bacterial growth. Then 40 µL of the methanolic extract from each actinomycete was added into each well. For all the activity analysis, crude methanolic extract prepared from all the purified actinomycetes were used.

Antifungal activity was screened against Pythium myriotylum by well diffusion method. Fungal mycelial discs (5 mm) were placed at the center of the PDA plate. The wells were made in each plate and crude extract of each endophytic actinomycete strain was added separately (50 μL) into each well. The plates were incubated at room temperature for 3–5 days. The zone of inhibition between the edge of the fungal colony and the well was measured. The intensity of inhibition was noted as follows: 1–7 mm (+); 8–14 mm (++); 15–21 (+++); >21 mm (++++). As ZoA1 showed highest inhibition against all the pathogens, it was used for further studies.

Amplification and detection of phenazine gene fragments from ZoA1

The amplification of phz E and phz F genes from ZoA1 was carried out using primers phz Ef (5′-GAAGGCGCCAACTTCGTYATCAA-3′)/phz Er (5′-GCCYTCGATGAAGTACTCGGTGTG-3′) and Ps_up1 (5′-ATCTTCACCCCGGTCAACG-3′) and Ps_low (5′-CCRTAGGCCGGTGAGAAC-3′) (Mavrodi et al. 2010; Schneemann et al. 2011), respectively. PCR parameters for the gene phz E were initial denaturation at 94 °C for 2 min, followed by 35 cycles of primer annealing at 54.7 °C for 60 s, primer extension at 72 °C for 120 s and denaturation at 94 °C for 60 s. A final extension was done at 72 °C for 7 min. PCR parameters for the gene phz F were: initial denaturation at 94 °C for 2 min, followed by 35 cycles of primer annealing 57 °C for 60 s, primer extension at 72 °C for 120 s and denaturation at 94 °C for 60 s. PCR products were visualized by 1.5% (w/v) agarose gel, sequenced and sequence data was used for BLAST analysis.

Media optimization for bioactive compound production

Five different media like ISP1, Rice grain solid, King’s B, Tryptic soy broth and Pigment production media were inoculated with ZoA1 and incubated at 150 rpm for 12 days at 28 °C. After incubation, the culture supernatant was extracted with ethyl acetate twice and redissolved in methanol. The extract was further used to evaluate its antimicrobial effects by well diffusion method against test organisms.

Fermentation and extraction

For large scale culture, ZoA1 was inoculated into 3L of King’s B broth for 12 days at 28 °C and 120 rpm in a rotary shaker. After the fermentation process, culture supernatant was extracted twice with ethyl acetate and redissolved in 2 mL of methanol. Then the methanolic extracts were used for further study.

Antibacterial activity of ZoA1 against clinical CoNS isolates

For antibacterial activity analysis, wells were made on the Muller Hinton agar plates and the plates were inoculated by swabbing the bacterial pathogens. Then 50 µL of the methanolic extracts from ZoA1 and standard antibiotics such as vancomycin (31.25 µg/mL), gentamicin (11.71 µg/mL) and ciprofloxacin (31.25 µg/mL) were added to each well. To study the antibacterial activity, two test organisms were included in the study. These were multidrug-resistant biofilm forming coagulase negative Staphylococci, namely S. capitis (sample id-267) and S. haemolyticus (sample id-41) isolated from clinical samples. These biofilm formers were confirmed for the presence of biofilm-associated genes icaAB, aap, bhp, atle, fbe and embp by PCR-based analysis (unpublished data).

Analysis of MIC of the crude extract of ZoA1

The minimum inhibitory concentration of crude extract of ZoA1 against S. capitis 267 and S. haemolyticus 41 was determined by standard microbroth dilution method according to the guidelines of the Clinical Laboratory Standards Institute (CLSI) using 96-well microtiter plates (Thermo Scientific Varioskan Flash multimode reader). The coagulase negative Staphylococci were inoculated into TSB and incubated at 37 °C for 12 h and were diluted with Tryptic soy broth to get 0.5 McFarland standard bacterial cell density (108 CFU/mL). Subsequently, the cultures were added to twofold dilutions of the crude extract from 2000 to 3.90625 μg/mL. The microtitre plates were incubated at 37 °C for 24 h. The assays were performed in triplicate to confirm the value of MIC against each tested bacteria (Roshmi et al. 2015).

Fluorescence microscopy analysis of CoNS treated with crude extract of ZoA1

The bacterial viability assay was determined using fluorescence microscopy with fluorescent dye, acridine orange (AO). The fluorescent dye was prepared as per previous report (Thomas et al. 2015). Briefly, the dye was prepared by mixing 0.05 mL of stock solution of 1% Acridine orange (HiMedia, India) and 5 mL of acetate buffer 0.2 M (pH 4.0). Crude extract treated and untreated S. capitis 267 and S. haemolyticus 41 were placed on a glass slide and dried at 50 °C, fixed with absolute methanol for 2 min and air dried. The slides were then stained with acridine orange (AO) staining reagent for 1 min, washed under running tap water and air dried. The samples were then observed under fluorescence microscope (OLYMPUS BX43F Fluorescent Microscope).

Antibiofilm activity of ZoA1 extract

The efficacy of ZoA1 extract to inhibit the formation of biofilm was confirmed using tissue culture plate method (TCP) as per previous report (Thomas et al. 2015). Biofilm forming multidrug-resistant coagulase negative Staphylococci (41 and 267) were inoculated into TSB medium and incubated at 37 °C for 24 h. The cultures were serially diluted to 1:100 in fresh liquid medium and treated with different concentrations of crude extract (3.90625–2000 μg/mL) and incubated at 37 °C for 24 h using 96-well polystyrene microtiter plates. After incubation, the unbound cells were removed by washing the wells with phosphate buffered saline (PBS) twice. The bound cells were then stained with 0.1% crystal violet for 20 min. Excess stain was rinsed off by thorough washing with deionised water and plates were kept for air drying. For the quantification of antibiofilm activity of extract, the adherent bacteria associated with crystal violet were solubilized with 95% ethanol, and the absorbance were recorded at 590 nm using microplate reader (Thermo scientific Varioskan Flash Multimode reader). From the OD values, the percentage of biofilm inhibition was calculated by the formula

$$\% {\text{ of inhibition }} = {\text{ OD in control }}{-}{\text{ OD in treatment/OD in control}} \times { 1}00$$

The assay was performed in triplicate. The average value and the standard deviation of the data were calculated and were compared using the Tukey’s test. A p value less than 0.05 was considered statistically significant.

Antifungal activity analysis of ZoA1 against phytopathogens

Broad antifungal activity of ZoA1 was further screened by checking its activity against phytopathogens like Phytophthora infestans, Sclerotium rolfsii, Colletotrichum acutatum, Fusarium oxysporum, Corynespora cassiicola and Rhizoctonia solani in addition to Pythium myriotylum by well diffusion method. Fungal mycelial discs (5 mm) were placed in the center of the PDA plate. The wells were made in each plate and crude extract of ZoA1 was added (50 μL) into each well. The plates were incubated at room temperature for 3–5 days and the zone of inhibition between the edge of the fungal colony and the well was measured.

To further confirm antifungal activity, scanning electron microscopic (SEM) analysis on morphology of phytopathogens in the presence of extract from ZoA1 was done per previous methods (Furlaneto et al. 2012). Hyphal samples of all phytopathogens were excised from the edge of the antifungal assay and were fixed in 2.5% glutaraldehyde at 4 °C for 2 h, washed in phosphate buffered saline (PBS) for 4 times (15 min each), dehydrated in a graded ethanol series (30, 50, 70, 80, 90, and 100%) (10 min each), air dried and viewed under JEOL 6390 SEM 252 JSM at 20 kV at 3750× magnification.

Ginger rhizome inoculation effect of ZoA1

The effect of ZoA1 on ginger rhizome colonization by P. myriotylum was studied using previously described methods (Jasim et al. 2014a). Here, surface sterilized rhizome pieces of ginger were soaked in ZoA1 culture extract and the control was treated with sterile water for 1 h. After this, all the rhizome pieces were inoculated with P. myriotylum. All the groups were incubated at room temperature and observed periodically for 2 weeks.

GC–MS analysis of extract from Nocardiopsis ZoA1

For the identification of metabolites from Nocardiopsis ZoA1, gas chromatography–mass spectrometry analysis was carried out with Agilent Technologies-7890 GC System, 5975C inert MSD. 1 µL of sample solution was injected into the GC system provided with 30 m × 250 µm × 0.25 µm Agilent 190913-433 column at 325 °C and helium was used as a carrier gas at a flow rate of 1.1 mL/min. For GC–MS, the GC oven was held at 100 °C and then ramped from 100 to 250 °C at 5 °C/min. The chromatogram and mass spectra were recorded and analyzed. The m/z peaks representing mass to charge ratio characteristic compounds were compared with those in the mass spectrum of NIST library of the corresponding organic compound.

Results and discussion

Isolation and identification of endophytic actinomycetes from Z. officinale

Use of various media for the isolation of endophytic actinomycetes from rhizome of Z. officinale has resulted in the identification of 14 morphologically distinct isolates named as ZoA1, ZoA2, ZoA3, ZoA4, ZoA5, ZoA6, ZoA7, ZoA8, ZoA9, ZoA10, ZoA 11, ZoA 12, ZoA 13 and ZoA 14. The morphological characteristics of the isolated actinomycetes are depicted in Supplementary data Table 1.

Studies based on 16S rDNA sequencing are effectively used for the rapid identification of actinomycetes (Qin et al. 2009; Zhao et al. 2011). Therefore, in the current study, 16SrDNA sequences of isolated endophytes were identified, subjected to BLAST analysis, and the sequence data was submitted to NCBI (Table 1). The isolates ZoA1 to ZoA11 showed its maximum identity of 99% to Nocardiopsis sp. (AY336505, Nocardiopsaceae), 100% to Cellulosimicrobium funkei (JQ659800, Promicromonosporaceae), 100% to Streptomyces sp. (HQ873936, Streptomycetaceae), 99% to Brevibacterium sp. (JX490101, Brevibacteriaceae), 99% to Brevibacterium sp. (AY577816, Brevibacteriaceae), 99% to Streptomyces sp. (GU238267, Streptomycetaceae), 99% to Streptomyces sp. (JX244146, Streptomycetaceae) and 100% to Micromonospora sp. (JQ782957, Micromonosporaceae), 100% to Cellulosimicrobium funkei (KC844778, Promicromonosporaceae), 99% to Kocuria marina (KF306369, Micrococcaceae) and 99% to Cellulosimicrobium funkei (JQ659800, Promicromonosporaceae), respectively, in BLAST analysis. Even though isolates ZoA3, ZoA6, ZoA7 (Streptomyces sp.) were found to have similarity at the sequence level they differed in their antimicrobial activity. This was the same with respect to ZoA 4 and ZoA5 (Brevibacterium sp.), and ZoA 2, ZoA 9 and ZoA 11(Cellulosimicrobium funkei) which also showed variation in their antimicrobial activity (data not included). However, the isolates ZoA12, ZoA13, ZoA14 were identified to belong to Proteobacteria. ZoA12, ZoA13 and ZoA14 were identified as Niastella sp., Achromobacter xylosoxidans, and Ancylobacter oerskovii, respectively. These results showed the diversity of endophytic actinomycetes inhabiting Z. officinale and the use of various media might have favored the isolation of these culturable actinomycetes from the plant.

Table 1 Summary of BLAST result of endophytic organisms isolated from Z. officinale rhizome

According to the previous report (Qin et al. 2009), the use of different isolation approaches can increase the diversity of endophytic actinomycetes obtained. All isolates identified in the study were previously reported as endophytic inhabitants from other plants but only few were reported in ginger. Taechowisan et al. (Taechowisan et al. 2005) have reported endophytic actinomycetes from Z. officinale with antagonistic activity against phytopathogens like Colletotrichum musae and Fusarium oxysporum. But the actinomycetes reported were strains of Streptomyces sp. only which are known to have endophytic association in many other plants also (Coombs and Franco 2003; Zhao et al. 2011). Identification of diverse actinomycetes from ginger as shown in the current study indicates the actinomycetes diversity present in ginger which can have potential activities. Among the isolates obtained, Micromonospora sp. have previously been identified as endophyte from roots of medicinal plants such as Ainsliaea henryi and Stellera chamaejasme L., (Zhao et al. 2011) roots of Artemisia annua (Li et al. 2012b), leaves of Maytenus austroyunnanensis (Qin et al. 2009) and roots of Triticum aestivum L. (Coombs and Franco 2003). Endophytic Brevibacterium halotolerans with growth promoting activities was previously known from the roots of the halophyte, Prosopis strombulifera (Sgroy et al. 2009). Nocardiopsis sp. have also been found as endophyte in stem and root of Maytenus austroyunnanensis, yam bean (Qin et al. 2009; Stamford et al. 2001). Similarly, Cellulosimicrobium sp. was recovered as endophyte from antibiotic cleansed watermelon (Thomas 2011). Streptomyces sp. found as the endophytic inhabitant in Aucuba japonica was reported to produce 7′-demethylnovobiocin and 5″dimethylnovobiocin (Sasaki et al. 2001). Cyclopentenone derivatives isolated from endophytic Streptomyces sp. from mangrove plant Aegiceras corniculatum were found to have antibacterial, antitumor and apoptotic activities (Lin et al. 2005). Actinomycetes belonging to the same genus identified in the study also have many members isolated as endophytes. The presence of related strains as endophytes in other plants also supports the isolates in this study as endophytes. The novelty of the current study is the identification of diverse actinomycetes from ginger, where only limited genera were previously known as endophytes.

Screening of antimicrobial activity

Methanolic extract of all the isolates was used to test antagonistic activity against pathogenic bacteria. Except ZoA 6 all the other isolates exhibited antagonistic activity against at least one of the test bacterial strains. Isolate ZoA 1 (Nocardiopsis sp.) showed excellent activity against all the pathogenic strains as revealed by the size of the zone of inhibition (Table 2). Streptomyces isolated as endophyte from maize was described to have antimicrobial activity against S. aureus, Micrococcus luteus, B. subtilis and the yeast C. albicans (Araújo et al. 2000). Also, endophytic Micromonospora is known to have the ability to produce a new spirotetronate-class polyketide, maklamicin (1) (Igarashi et al. 2011). This compound showed strong to modest antimicrobial activities against M. luteus, Bacillus subtilis, Bacillus cereus, Staphylococcus aureus, and Enterococcus faecalis and was slightly active against C. albicans. The bioactivity of endophytic actinomycetes against plant and human pathogens are highly promising. These reports give clue about the presence of promising bioactive compounds in the isolated strains as indicated by their antimicrobial effects.

Table 2 Antimicrobial activity analysis result of endophytic organisms isolated from Z. officinale rhizome. The activity was checked against human pathogenic bacteria and plant pathogenic fungus, Pythium myriotylum

The crude extract of actinomycetes was also used to check the antifungal activity. On potato dextrose medium, different fungal strains showed different zone of inhibition against crude extract from actinomycetes. The extract obtained from actinomycetes was found to have the ability to inhibit growth of fungi at varying level (Table 2). ZoA1 showed promising antifungal activity against Pythium myriotylum. Similar results have been reported by various authors using extracts from endophytic actinomycetes (Taechowisan et al. 2003; Verma et al. 2009).

Amplification and detection of phenazine gene fragments

As ZoA1 was found to have broad antibacterial and antifungal activity, it was selected for further study. ZoA1 was PCR positive for phz E gene fragment and this was further confirmed by BLAST and phylogenetic analysis where it showed maximum similarity to 2-amino-2-deoxyisochorismate synthase in the biosynthetic pathway of phenazine. Valliappan et al. (2014) have previously reported the phzE gene amplification from Nocardiopsis sp. associated with marine sponges which were found to produce phenazine compounds. The result of the current study also suggests Nocardiopsis sp. (ZoA1) to have the property to produce phenazine compounds. Pseudomonas aeruginosa PNA 1 isolated from rhizosphere have been reported to produce phenazine-1-carboxylic acid and anthranilate with inhibitory effect on growth of P. myriotylum (Tambong and Höfte 2001). Our previous studies have also showed the role of endophytic Pseudomonas aeruginosa from ginger itself to have the ability to produce phenazine-1-carboxylic acid to prevent the growth of P. myriotylum (Jasim et al. 2014a). Hence, the result obtained is highly significant as it provides the gateway information regarding the possible phenazine mediated growth inhibition shown by the Nocardiopsis sp. identified in the study. Also, this shows metabolites of same family to be distributed among different endophytic microbial members of ginger to act as part of its innate immune mechanism. However, the role of these mechanisms has to be studied in detail to further explore its biocontrol applications.

Fig. 1
figure 1

Effect of Nocardiopsis sp. ZoA1 extract on viability of selected coagulase negative Staphylococci analyzed by fluorescence microscopy. a untreated S. capitis 267, b ZoA1 treated S. capitis 267, c untreated S. haemolyticus 41 and d ZoA1 treated S. haemolyticus 41

Media optimization for bioactive compound production

Optimization of the media plays a significant role in the expression of genes of the metabolic pathways, and thereby production of maximum antimicrobial compounds (Sengupta et al. 2015). In the current study, crude extract prepared from King’s B media was found to exhibit highest inhibition against the selected test organisms (Table 3).

Table 3 Comparative antibacterial activity analysis of endophytic Nocardiopsis sp. ZoA1 cultured in different media

Antibacterial effects of extract from Nocardiopsis sp. against clinical isolates of CoNS

To further expand the application of antimicrobial activity of Nocardiopsis sp, clinical isolates of coagulase negative staphylococci (CoNS) were also selected as test pathogens. The selection was done by considering its isolation from clinical samples from our previous study and also due to the identification of variety of biofilm-associated genes in them. Initial antibacterial activity analysis of the crude extract of Nocardiopsis sp. ZoA1 against CoNS showed its activity against both the CoNS strains used. Standard antibiotics such as gentamicin, vancomycin and ciprofloxacin were used as positive control. Interestingly, the extract of ZoA1 showed significantly higher antibacterial activity against S. capitis 267 (25 mm) and S. haemolyticus 41 (28 mm). At the same time, the zone of inhibition observed for S. capitis 267 against vancomycin, ciprofloxacin and gentamicin were 17, 29 and 21 mm, respectively. Similarly, S. haemolyticus 41 showed 18, 24 and 18 mm zone of inhibition against ciprofloxacin, gentamicin and vancomycin, respectively. The result clearly indicates the enhanced antibacterial activity of extract from ZoA1. This suggests promising antimicrobial potential of extract from ZoA1 (Table 4). Sadigh-Eteghad et al. (Sadigh-Eteghad et al. 2011) have previously reported the diethyl ether extract of endophytic Streptomyces levis to have antimicrobial effect due to formation of 15 mm zone of inhibition against test organism and the value was less than the results of the present study. Recent reports on broad spectrum antibacterial activity of Nocardiopsis synnemataformans endophytic to Tulsi leaves (21 mm) is supportive to the results obtained in the current study (Singh and Padmavathy 2015).

Table 4 Comparative antibacterial activity analysis of extract from ZoA1 and selected antibiotics against S. capitis 267 and S. haemolyticus 41

Fluorescence microscopy analysis of CoNS treated with crude extract of ZoA1

To further confirm the antibacterial activity, viability of CoNS cells was analyzed in the presence of Nocardiopsis sp. extract by fluorescence microscopy. Interestingly, the fluorescence image of S. capitis 267 and S. haemolyticus 41 without extract treatment appeared as green due to the presence of viable cells (Fig. 1). However, extract-treated bacterial cells were observed to be red, due to the possible bactericidal action of extract from ZoA1. Manikandan and Wu (Manikandan and Wu 2013) have previously reported the application of differential fluorescence method to analyze the viability of cells and is supportive to the results obtained.

Antibiofilm activity of extract of ZoA1

For the quantification of biofilm detachment in the presence of extract of ZoA1, the biofilm formation by two CoNS strains were evaluated in vitro using 96-well microtitre plates. In this assay, the binding of crystal violet dye to adherent bacterial cells were monitored. This provides direct information regarding the ability of bacteria to form biofilm (Forestier et al. 2013). Both S. capitis 267 and S. haemolyticus 41 strains were treated with varying concentrations of extract of ZoA1 and a dose-dependent biofilm inhibition was observed in all bacteria after 24 h. Crude extract of ZoA1 at 200 µg/mL concentration showed inhibition of more than 90% of biofilm formation by S. capitis 267, and S. haemolyticus 41. But control experiments of CoNS strains cultured without extract of ZoA1 were found to have formed biofilm and thus extract of Nocardiopsis sp. ZoA1 can be confirmed to have the potential to control biofilm formation by CoNS (Fig. 2).

Fig. 2
figure 2

Antibiofilm activity of extract of Nocardiopsis sp. ZoA1 analyzed by tissue culture plate method. Increasing concentrations of crude extract of ZoA1 reduced the ability of CoNS to form biofilm and its attachment to the surface of the wells. The results are presented as mean ± SD. Treated groups showed statistically significant differences from the control group by the Tukey’s test (p < 0.05)

The dose dependent antibiofilm activity of the extract of ZoA1 as observed again supports the inhibition of synthesis of exopolysaccharide and proteinaceous factors by selected CoNS strains. Bacterial biofilms contain considerable amount of polysaccharides, proteins, nucleic acids and lipids, which are responsible for maintaining the structural integrity of the biofilm and provide an ideal matrix for bacterial cell growth (Sutherland 2001). The broad activity of extract of ZoA1 towards both the polysaccharide and proteinaceous biofilm is noteworthy and it needs more molecular studies to unravel the mechanisms involved. Furthermore, as ZoA1 is an endophyte to Z. officinale the chemical basis of the antibiofilm property may expect to have nontoxic effect to humans. Hence, the result of current study indicates the potentiality of the extract of ZoA1 to impede biofilm formation by CoNS, and thus can be used for the treatment of infections caused by multidrug-resistant biofilm forming CoNS.

Antifungal activity analysis of Nocardiopsis sp. ZoA1 against phytopathogens

To further explore the possible agricultural application of ZoA1, its antifungal activity was analyzed against the common phytopathogens and it was found to have inhibition against all the phytopathogens checked except Sclerotium rolfsii. Scanning electron microscopic examination of treated phytopathogens showed significant morphological changes as confirmatory to the antifungal activity of ZoA1. The most typical features were pronounced collapse and loss of turgor and also deformations of fungal cell wall (Fig. 3). Previously reported Nocardiopsis dassonvillei was shown to have activity against vegetative hyphae of Fusarium oxysporum (El-Tarabily and Sivasithamparam 2006). Similar results have been reported from various other studies also (Kafur and Khan 2011) where the extract from actinomycetes isolated from Catharanthus roseus was found to be active against C. albicans, Botrytis cinerea, Curvularia lunata, Fusarium oxysporum, Fusarium solani and Rhizoctonia solani. Khamna et al. (2008) have reported the extract of actinomycetes to have activity against R. stolonifer, A. flavus, F. oxysporum and Alternaria. Streptomyces sp. from Z. officinale were reported with inhibitory activity against Colletotrichum musae, and Fusarium oxysporum (Taechowisan et al. 2003). But only limited reports are there on the effect of actinomycetes on Pythium myriotylum which make this result highly significant. This is because P. myriotylum is a major causative agent of rhizome rot which cause massive loss of ginger.

Fig. 3
figure 3

Effect of extract of Nocardiopsis sp. ZoA1 on the morphological features of phytopathogens analyzed by scanning electron microscopy. a Phytophthora infestans—control, b Phytophthora infestans—treated, c Rhizoctonia solani—control, d Rhizoctonia solani—treated, e Corynespora cassiicola—control, f Corynespora cassiicola—treated, g Fusarium oxysporum—control, h Fusarium oxysporum—treated, i Colletotrichum acutatum—control, j Colletotrichum acutatum—treated, k Pythium myriotylum—control, l Pythium myriotylum—treated

Rhizome inoculation effect of ZoA1

To further study the biocontrol effect of Nocardiopsis sp. ZoA1 against P. myriotylum, it was subjected to rhizome inoculation study. The surface sterilized rhizomes of ginger were pre-inoculated with the extract of ZoA1 and also with sterile water and this were followed with P. myriotylum treatment to study the inhibitory effect of the endophytic constituents on colonization by fungal pathogen. After 48 h of incubation with P. myriotylum only those rhizome pieces which had been pre-treated with water which served as control showed the presence of mycelial growth of P. myriotylum while, the rhizome pieces which had been pre-incubated with ZoA1 extract were found uninfected with P. myriotylum even after 2 weeks. This confirmed the inhibitory effect of Nocardiopsis sp. ZoA1 on colonization by P. myriotylum on ginger rhizome. It also confirmed endophytic Nocardiopsis from ginger as a promising biocontrol agent to manage rhizome rot in ginger. Further field application of the isolate is required to take steps to explore its potential applications.

GC–MS analysis of Nocardiopsis sp. ZoA1 extract

Identification of extract of ZoA1 was carried out by GC–MS analysis. When compared with NIST database, compounds which were found to have 70% or more similarity to the hits in database were selected. The retention time, molecular weight and the bioactivity of the compounds corresponding to the five peaks are represented in Fig. 4 and Table 5 and the spectrum of each compound is given in Supplementary data (Fig. 1). Among the five peaks, the presence of phenol, 2,4-bis (1,1-dimethylethyl) and trans cinnamic acid were the two prominent antimicrobial compounds identified in GC–MS analysis. Padmavathi et al. (Padmavathi et al. 2014) have previously reported the phenol, 2,4-bis (1,1-dimethylethyl) from seaweed associated bacterium to have inhibition to quorum sensing mediated biofilm formation in the uropathogen Serratia marcescens. Phenol 2,4-bis (1,1-dimethylethyl) has also been reported as the defense compound of avocado root which prevent the root rot caused by Phytophthora cinnamomi (Rangel-Sanchez et al. 2014). Trans cinnamic acid produced by Photorhabdus luminescens, a nematode symbiont was also identified to be antagonistic to Fusicladium effusum, causal agent of Pecan scab (Bock et al. 2014). All these are supportive to the obtained results and the broad activity of ZoA1 with the expected application in clinical and agricultural fields..

Fig. 4
figure 4

Total ion chromatogram of extract of Nocardiopsis sp. ZoA 1 showing the presence of bioactive compounds at various retention time

Table 5 GC–MS based analysis of compounds present in the extract of Nocardiopsis sp. ZoA1

Nocardiopsis sp. ZoA1 identified in the study was found to have the broad antibacterial, antibiofilm and antiphytopathogenic activity as confirmed by various analysis. Also, from the genome and metabolome analysis, the organism was identified to have the potential to synthesize various chemical scaffolds which might have acted in mechanistically diverse ways to result in multiple and broad activity.

Conclusion

Nature being a sophisticated, versatile and energetic combinatorial chemist makes use of microorganisms as rapid designers of unique and infinite number of exotic and effective structures with broad spectrum activity. The presence of these compounds both in terms of their specific structure and diversity, make the specific microorganisms to have broad applications. In the study, among the fourteen different organisms studied Nocardiopsis sp. ZoA1 was found to have highest antibacterial, antibiofilm and antiphytopathogenic properties. The organism Nocardiopsis sp. ZoA1 was found to have the presence of phzE gene involved in the phenazine biosynthesis. Further GC–MS/MS analysis of Nocardiopsis sp. revealed the presence of various compounds including phenol, 2,4-bis(1,1-dimethylethyl) and trans cinnamic acid with antimicrobial activity. Hence, from the genomic and metabolite point of view, the organism can be considered to have highly efficient antimicrobial mechanisms. Also, in vivo treatment of ZoA1 was found to provide impressive protection to ginger rhizome from the colonization of P. myriotylum which makes the study highly significant to manage diseases like rhizome rot in ginger.