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Improvement of ε-Poly-l-Lysine Production Through Seed Stage Development Based on In Situ pH Monitoring

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Abstract

Nissin, natamycin, and ε-poly-l-lysine (ε-PL) are three safe, microbial-produced food preservatives used today in the food industry. However, current industrial production of ε-PL is only performed in several countries. In order to realize large-scale ε-PL production by fermentation, the effects of seed stage on cell growth and ε-PL production were investigated by monitoring of pH in situ in a 5-L laboratory-scale fermenter. A significant increase in ε-PL production in fed-batch fermentation by Streptomyces sp. M-Z18 was achieved, at 48.9 g/L, through the optimization of several factors associated with seed stage, including spore pretreatment, inoculum age, and inoculum level. Compared with conventional fermentation approaches using 24-h-old shake-flask seed broth as inoculum, the maximum ε-PL concentration and productivity were enhanced by 32.3 and 36.6 %, respectively. The effect of optimized inoculum conditions on ε-PL production on a large scale was evaluated using a 50-L pilot-scale fermenter, attaining a maximum ε-PL production of 36.22 g/L in fed-batch fermentation, constituting the first report of ε-PL production at pilot scale. These results will be helpful for efficient ε-PL production by Streptomyces at pilot and plant scales.

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Acknowledgments

This work was financially supported by a grant from the Jiangsu Key Project of Scientific and Technical Supporting Program (BE2012616); the Cooperation Project of Jiangsu Province among Industries, Universities and Institutes (BY2013015-11); the Priority Academic Program Development of Jiangsu Higher Education Institutions, and the 111 Project (111-2-06).

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Correspondence to Xu-Sheng Chen or Zhong-Gui Mao.

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Sun, QX., Chen, XS., Ren, XD. et al. Improvement of ε-Poly-l-Lysine Production Through Seed Stage Development Based on In Situ pH Monitoring. Appl Biochem Biotechnol 175, 802–812 (2015). https://doi.org/10.1007/s12010-014-1329-9

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  • DOI: https://doi.org/10.1007/s12010-014-1329-9

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