Abstract
The effects of both biomass age and cell recycling on the 1,3-propanediol (1,3-PDO) production by Klebsiella pneumoniae were investigated in a membrane-supported bioreactor using hollow-fiber ultrafiltration membrane module in two separate experiments. It was determined that older cells have a negative effect on 1,3-PDO production. The concentrations of by-products, such as acetic acid and ethanol, increased in cultures with older cells, whereas the concentrations of succinic acid, lactic acid and 2,3-butanediol decreased. The effect of cell recycling was comparatively studied at a cell recycling ratio of 100 %. The results showed that cell recycling had also negative effects on 1,3-PDO fermentation. It was hypothesized that both cell recycling and biomass age caused metabolic shifts to undesired by-products which then inhibited the 1,3-PDO production. On the other hand, the use of hollow-fiber ultrafiltration membrane module was found to be very effective in terms of removal of cells from the fermentation broth.
Similar content being viewed by others
References
Mu Y, Xiu ZL, Zhang DJ (2008) A combined bioprocess of biodiesel production by lipase with microbial production of 1,3-propanediol by Klebsiella pneumoniae. Biochem Eng J 40(3):537–541
Willke T, Vorlop K (2008) Biotransformation of glycerol into 1,3-propanediol. Eur J Lipid Sci Technol 110:831–840
da Silva GP, Mack M, Contiero J (2009) Glycerol: a promising and abundant carbon source for industrial microbiology. Biotechnol Adv 27:30–39
Nemeth A, Sevella B (2008) Development of a new bioprocess for production of 1,3-propanediol I.: modeling of glycerol bioconversion to 1,3-propanediol with Klebsiella pneumoniae enzymes. Appl Biochem Biotechnol 144(1):47–58
Wendisch VF, Lindner SN, Meiswinkel TM (2011) Use of glycerol in biotechnological applications. In: Montero G, Stoytcheva M (eds) Biodiesel—quality, emissions and by-products. InTech - Open Access Publisher, Rijeka
Liu H, Ou X, Zhou S, Liu D (2010) Microbial 1,3-propanediol, its copolymerization with terephthalate, and applications. In: Chen GQ (ed) Plastics from bacteria: natural functions and applications. Springer, New York
Zeng AP, Biebl H (2002) Bulk chemicals from biotechnology: the case of 1,3-propanediol production and the new trends. Adv Biochem Eng/Biotechnol 74:239–259
Zeng AP, Sabra W (2011) Microbial production of diols as platform chemicals: recent progresses. Curr Opin Biotechnol 22:749–757
Kraus GA (2008) Synthetic methods for the preparation of 1,3-propanediol. Clean 36(8):648–651
Saxena RK, Anand P, Saran S, Isar J (2009) Microbial production of 1,3-propanediol: recent developments and emerging opportunities. Biotechnol Adv 27(6):859–913
Hao J, Lin R, Zheng Z, Liu H, Liu D (2008) Isolation and characterization of microorganisms able to produce 1,3-propanediol under aerobic conditions. World J Microbiol Biotechnol 24:1731–1740
Huang H, Gong CS, Tsao GT (2002) Production of 1,3-propanediol by Klebsiella pneumoniae. Appl Biochem Biotechnol 98–100:687–698
Yang G, Tian J, Li J (2007) Fermentation of 1,3-propanediol by a lactate deficient mutant of Klebsiella oxytoca under microaerobic conditions. Appl Microbiol Biotechnol 73:1017–1024
Homann T, Tag C, Biebl H, Deckwer WD, Schink B (1990) Fermentation of glycerol to 1,3-propanediol by Klebsiella and Citrobacter strains. Appl Microbiol Biotechnol 33:121–126
Barbirato F, Claret CC, Grivet JP, Bories A (1995) Glycerol fermentation by a new 1,3-propanediol-producing microorganism: Enterobacter agglomerans. Appl Microbiol Biotechnol 43:786–793
Boenigk R, Bowien S, Gottschalk G (1993) Fermentation of glycerol to 1,3-propanediol in continuous cultures of Citrobacter freundii. Appl Microbiol Biotechnol 38:453–457
Pflugmacher U, Gottschalk G (1994) Development of an immobilized cell reactor for the production of 1,3-propanediol by Citrobacter freundii. Appl Microbiol Biotechnol 41:313–316
Stieb M, Bernhard S (1984) A new 3-hydroxybutyrate fermenting anaerobe, Ilyobacter polytropus, gen. nov. sp. nov., possessing various fermentation pathways. Arch Microbiol 140:139–146
Abbad-Andaloussi S, Manginot-Durr C, Amine J, Petitdemange E, Petitdemange H (1995) Isolation and characterisation of Clostridium butyricum DSM 5431 mutants with increased resistance to 1,3-propanediol and altered production of acids. Appl Environ Microbiol 61:4413–4417
Biebl H, Menzel K, Zeng AP, Deckwer WD (1999) Microbial production of 1,3-propanediol. Appl Microbiol Biotechnol 52:289–297
Biebl H (2001) Fermentation of glycerol by Clostridium pasteurianum-batch and continuous culture studies. J Ind Microbiol Biotechnol 27:18–26
Nakas JP, Schaedle M, Parkinson CM, Coonley CE, Anenbaum SWT (1983) System development for linked-fermentation products of solvents from algal biomass. Appl Environ Microbiol 46:1017–1023
Veiga-da-Cunha MV, Foster MA (1992) 1,3-Propanediol: NAD+ oxidoreductases of Lactobacillus brevis and Lactobacillus buchneri. Appl Environ Microbiol 58:2005–2010
Lüthi-Peng Q, Dileme FB, Puhan Z (2002) Effect of glucose on glycerol bioconversion by Lactobacillus reuteri. Appl Microbiol Biotechnol 59:289–296
Liu HJ, Zhang DJ, Xu YH, Mu Y, Sun YQ, Xiu ZL (2007) Microbial production of 1,3-propanediol from glycerol by Klebsiella pneumoniae under micro-aerobic conditions up to a pilot scale. Biotechnol Lett 29:1281–1285
Hao J, Lin R, Zheng Z, Sun Y, Liu D (2008) 3-Hydroxypropionaldehyde guided glycerol feeding strategy in aerobic 1,3-propanediol production by Klebsiella pneumoniae. J Ind Microbiol Biotechnol 35:1615–1624
Kwon S, Yoo IK, Lee WG, Chang HN, Chang YK (2001) High-rate continuous production of lactic acid by Lactobacillus rhamnosus in a two-stage membrane cell-recycle bioreactor. Biotechnol Bioeng 73:25–34
Chang HN, Yang JW, Park YS, Kim DJ, Han KC (1992) Extractive ethanol production in a membrane cell recycle bioreactor. J Biotechnol 24:329–343
Colomban A, Roger L, Boyaval P (1993) Production of propionic acid from whey permeate by sequential fermentation, ultrafiltration, and cell recycling. Biotechnol Bioeng 42:1091–1098
Afschar AS, Biebl H, Schaller K, Schügerl K (1985) Production of acetone and butanol by Clostridium acetobutylicum in continuous culture with cell recycling. Appl Microbiol Biotechnol 22:394–398
Schlote D, Gottschalk G (1986) Effect of cell recycle on continuous butanol–acetone fermentation with Clostridium acetobutylicum under phosphate limitation. Appl Microbiol 24:1–5
Reimann A, Biebl H, Deckwer WD (1998) Production of 1,3-propanediol by Clostridium butyricum in continuous culture with cell recycling. Appl Microbiol Biotechnol 49:359–363
Tejayadi S, Cheryan M (1995) Lactic acid from cheese whey permeate. Productivity and economics of a continuous membrane bioreactor. Appl Microbiol Biotechnol 43:242–248
Park YS, Othake H, Toda K, Fukaya M, Okumura H, Kawamura Y (1988) Acetic acid production using a fermentor equipped with a hollow fiber filter module. Biotechnol Bioeng 33:918–923
Casali S, Gungormusler M, Bertin L, Fava F, Azbar N (2012) Development of a biofilm technology for the production of 1,3-propanediol (1,3-PDO) from crude glycerol. Biochem Eng J 64:84–90
Barbirato F, Himmi EH, Conte T, Bories A (1998) 1,3-propanediol production by fermentation: an interesting way to valorize glycerin from the ester and ethanol industries. Ind Crop Prod 7:281–289
APHA, AWWA, WPCF (1995) Standard methods for the examination of water and wastewater, vol 19. American Public Health Association, Washington
Von Sperling M (2007) Biological wastewater treatment activated sludge and aerobic biofilm reactors, vol 5. IWA publishing, London
Cheng KK, Liu HJ, Liu DH (2005) Multiple growth inhibition of Klebsiella pneumoniae in 1,3-propanediol fermentation. Biotechnol Lett 27:19–22
Zhang Y, Li Y, Du C, Liu M, Cao Z (2006) Inactivation of aldehyde dehydrogenase: a key factor for engineering 1,3-propanediol production by Klebsiella pneumoniae. Metab Eng 8:578–586
Maervoet VET, De Mey M, Beauprez J, De Maeseneire S, Soetaert WK (2011) Enhancing the microbial conversion of glycerol to 1,3-propanediol using metabolic engineering. Org Process Res Dev 15:189–202
Zeng AP, Biebl H, Deckwer WD (1991) Production of 2,3-butanediol in a membrane bioreactor with cell recycle. Appl Microbiol Biotechnol 34:463–468
Ohleyer E, Blanch HW, Wilke CR (1985) Continuous production of lactic acid in a cell recycle reactor. Appl Biochem Biotech 11:317–332
Blanc P, Goma G (1987) Kinetics of inhibition in propionic acid fermentation. Bioprocess Eng 2:175–179
Parekh SR, Cheryan M (1994) Continuous production of acetate by Clostridium thermoaceticum in a cell-recycle membrane bioreactor. Enzyme Microb Technol 16:104–109
Ben Chaabane F, Aldiguier AS, Alfenore S, Cameleyre X, Blanc P, Bideaux C, Guillouet SE, Roux G, Molina-Jouve C (2006) Very high ethanol productivity in an innovative continuous two-stage bioreactor with cell recycle. Bioprocess Biosyst Eng 29:49–57
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Avci, F.G., Huccetogullari, D. & Azbar, N. The effects of cell recycling on the production of 1,3-propanediol by Klebsiella pneumoniae . Bioprocess Biosyst Eng 37, 513–519 (2014). https://doi.org/10.1007/s00449-013-1018-z
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00449-013-1018-z