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Computational thermo-fluid analysis of a disk brake

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Abstract

We present computational thermo-fluid analysis of a disk brake, including thermo-fluid analysis of the flow around the brake and heat conduction analysis of the disk. The computational challenges include proper representation of the small-scale thermo-fluid behavior, high-resolution representation of the thermo-fluid boundary layers near the spinning solid surfaces, and bringing the heat transfer coefficient (HTC) calculated in the thermo-fluid analysis of the flow to the heat conduction analysis of the spinning disk. The disk brake model used in the analysis closely represents the actual configuration, and this adds to the computational challenges. The components of the method we have developed for computational analysis of the class of problems with these types of challenges include the Space–Time Variational Multiscale method for coupled incompressible flow and thermal transport, ST Slip Interface method for high-resolution representation of the thermo-fluid boundary layers near spinning solid surfaces, and a set of projection methods for different parts of the disk to bring the HTC calculated in the thermo-fluid analysis. With the HTC coming from the thermo-fluid analysis of the flow around the brake, we do the heat conduction analysis of the disk, from the start of the breaking until the disk spinning stops, demonstrating how the method developed works in computational analysis of this complex and challenging problem.

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Acknowledgments

This work was supported (first, third, fourth, and fifth) in part by Grant-in-Aid for Young Scientists (B) 24760144 from Japan Society for the Promotion of Science (JSPS); Grant-in-Aid for Scientific Research (S) 26220002 from the Ministry of Education, Culture, Sports, Science and Technology of Japan (MEXT); Council for Science, Technology and Innovation (CSTI), Cross-ministerial Strategic Innovation Promotion Program (SIP), “Innovative Combustion Technology” (Funding agency: JST); and Rice–Waseda research agreement. This work was also supported (second author) in part by ARO Grant W911NF-12-1-0162.

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  1. Department of Modern Mechanical Engineering, Waseda University, 1-6-1 Nishi-Waseda, Shinjuku-ku, Tokyo, 169-8050, Japan

    Kenji Takizawa, Takashi Kuraishi, Shinichiro Tabata & Hirokazu Takagi

  2. Mechanical Engineering, Rice University – MS 321, 6100 Main Street, Houston, TX, 77005, USA

    Tayfun E. Tezduyar

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  1. Kenji Takizawa
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  2. Tayfun E. Tezduyar
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  3. Takashi Kuraishi
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  4. Shinichiro Tabata
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Correspondence to Tayfun E. Tezduyar.

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Takizawa, K., Tezduyar, T.E., Kuraishi, T. et al. Computational thermo-fluid analysis of a disk brake. Comput Mech 57, 965–977 (2016). https://doi.org/10.1007/s00466-016-1272-4

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