Skip to main content

Cartography and Chemical Composition of the Different Deposits in the Hall-Heroult Process

  • Chapter
Light Metals 2014

Abstract

The formation of solid deposits on the cathode surface is problematic for the performance of the electrolysis cell (cathode voltage drop, cell stability, cell life). Furthermore, its mechanism is still not well understood. Although alumina feeding is tightly controlled in industrial cells, the formation of solid deposits is still observed at the interface between the cathode block and aluminum. In order to understand the formation mechanisms and reduce the occurrence of solid deposits, many samples taken from different positions of the interface were analyzed for both the industrial and laboratory electrolysis cells. The effect of the alumina feeding rate and the impact of a thermal gradient on the composition of the deposits were also evaluated. The analysis of industrial and experimental samples demonstrated a concentration gradient of Al2O3 and AlF3 within the deposits implying a variation in the liquidus temperature of the deposit. This study provides insight into the mechanisms responsible for the formation of solid deposits at the cathode surface.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 319.00
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 379.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

Similar content being viewed by others

References

  1. H. Kvande and W. Haupin, “Cell Voltage in Aluminum Electrolysis: a Practical Approach,” JOM, 52 (2) (2000), 31–37.

    Article  Google Scholar 

  2. X. Wang, “Alumina Dissolution in Aluminum Smelting Electrolyte,” Light Metals, 2009, 383–388.

    Google Scholar 

  3. B. J. Welch and G. I. Kuschel, “Crust and Alumina Powder Dissolution in Aluminum Smelting Electrolytes,” JOM, 59 (5) (2007), 50–54.

    Article  Google Scholar 

  4. R. G. Haverkamp and B. J. Welch, “Modelling the Dissolution of Alumina Powder in Cryolite,” Chemical Engineering and Processing: Process Intensification, 37 (2) (1998), 177–187.

    Article  Google Scholar 

  5. K. Tørklep, K. Kalgraf and T. Nordbø, “Alumina Distribution in Point-Fed Hall-Héroult Cells,” Light Metals, 1997, 377–386.

    Google Scholar 

  6. B. Lillebuen, T. Mellerud and K. Thovsen, “Alumina Dissolution in Point-Fed Cells,” Light Metals, 1992, 449–452.

    Google Scholar 

  7. S. Rolseth, R. Hovland, and O. Kobbeltvedt, “Alumina Agglomeration and Dissolution in Cryolitic Melts,” Light Metals, 1994, 351–357.

    Google Scholar 

  8. R. Keller, “Alumina Dissolution and Sludge Formation Revisited,” Light Metals, 2005, 147–150.

    Google Scholar 

  9. P. Y. Geay, B. J. Welch and P. Homsi, “Sludge in Operating Aluminium Smelting Cells,” Light Metals, 2001, 541–547.

    Google Scholar 

  10. J. Thonstad, S. Ronning and P. Entner, “Formation of Bottom Crusts in Aluminum Pots — a Laboratory Study,” Light Metals, 1982, 485–497.

    Google Scholar 

  11. T. Westphal T. Füllmann and H. Pöllmann, “Rietveld Quantification of Amorphous Portions with an Internal Standard Mathematical Consequences of the Experimental Approach,” Powder Diffraction, 24 (3) (2009), 239–243.

    Article  Google Scholar 

  12. P.-Y. Brisson et al., “Revisiting Sodium and Bath Penetration in the Carbon Lining of Aluminum Electrolysis Cell,” Light Metals, 2005, 727–732.

    Google Scholar 

  13. J. Thonstad et al., Aluminium Electrolysis: Fundamentals of the Hall-Héroult Process (Düsseldorf, Germany: Aluminium-Verlag, 2001), 96.

    Google Scholar 

  14. K. Kalgraf and K. Tørklep, “Sediment Transport and Dissolution in Hall-Héroult Cells,” Light Metals, 1998, 455–464.

    Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 2014 TMS (The Minerals, Metals & Materials Society)

About this chapter

Cite this chapter

Allard, F., Coulombe, MA., Soucy, G., Rivoaland, L. (2014). Cartography and Chemical Composition of the Different Deposits in the Hall-Heroult Process. In: Grandfield, J. (eds) Light Metals 2014. Springer, Cham. https://doi.org/10.1007/978-3-319-48144-9_206

Download citation

Publish with us

Policies and ethics