The present study investigates by using several techniques the influence of the temperature on the structure, morphology, and biological properties of silver-doped calcium-deficient hydroxyapatite (Ca10 − x
Ag
x
(PO4)6(OH)2, AgHAp) with x
Ag = 0.5. For understanding the influence of the thermal treatment on the structure, morphology, and biological properties, the samples were analyzed using several techniques.
The X-ray diffraction (XRD) analysis of AgHAp dried at 40 °C and after the thermal treatment at 600 °C (AgHAp_600) and 1000 °C (AgHAp_1000) is presented in Fig. 1. At the bottom of the figure, as reference, the Powder Diffraction File (PDF) standard cards of pure hexagonal hydroxyapatite (ICDD 09–0432) and rhombohedral-tricalcium phosphate (ICDD 009–0136) are represented. The successful incorporation of silver ions in the HAp structure (sample AgHAp_40) was proved by the XRD phase analysis according to previous studies [21]. As seen from the figure, the XRD pattern of AgHAp_40 sample is typical for a hydroxyapatite with calcium deficiency. This result is in good agreement with the previous studies conducted by Berzina-Cimdina and Borodajenko [9].
It can be seen that by increasing the thermal treatment temperature, for both AgHAp_600 and AgHAp_1000 samples, the XRD analysis showed a biphasic material of pure hexagonal hydroxyapatite (HAp) and rhombohedral β-tricalcium phosphate (β-Ca3(PO4)2, β-TCP). To highlight the phase composition, Rietveld refinement studies were performed on the AgHAp samples at room temperature and after thermal treatment at 600 and 1000 °C. The MAUD software [27, 28] was used for the Rietveld refinements. The peaks of β-TCP appear more clear and well defined for the AgHAp_1000 sample. The β-TCP phase increased from 22 % (AgHAp_600) to 75 % for the sample thermally treated at 1000 °C (AgHAp_1000). It can be observed that the AgHAp samples thermally treated at 600 and 1000 °C consist of HAp and β-TCP phases. The results are consistent with the standard data PDF file number 09–0432 (HAp) and PDF file number 009–0136 (β-TCP). Increasing the thermal treatment temperature from 40 to 600 and 1000 °C was conducted to changes in the composition and crystallinity of the material.
The morphology of the studied powders was investigated by scanning electron microscopy. The results obtained by SEM are presented in Fig. 2. In these images, the influence of thermal treatment temperature on the morphology of the powders is highlighted. In the case of the AgHAp_40 sample (Fig. 2a), the nanoparticles exhibited an acicular morphology and tend to agglomerate.
The nanoparticle shape and size began to change when the thermal treatment temperature increased. In Fig. 2c (AgHAp_1000, x
Ag = 0.5), it can be observed on one hand the formation of grains and on the other hand the spherical shape of the nanoparticles. Moreover, the SEM micrographs confirm the increase of the nanoparticle dimensions with the increase of the thermal treatment temperature.
The EDAX spectrum (Fig. 3) obtained for the synthesized AgHAp powder (AgHAp_40) revealed the presence of the following chemical elements: Ca, P, Ag, O. All these elements make up the composition of AgHAp (x
Ag = 0.5) powder.
The homogenous and uniform distribution of the Ca, P, Ag, and O in the powders was highlighted by the elemental mapping (Fig. 3) obtained for the AgHAp_40 sample. The experimental concentrations (wt.%) of calcium and phosphorus in the prepared samples determined by inductively coupled plasma-atomic emission spectrometry (ICP-AES) are reported in Table 1. The experimental concentration (wt. %) of silver in the analyzed samples determined by ICP-AES was 4.693 ± 0.19. The atomic ratio Ca/P decreased from 1.66 for AgHAp_40 at 1.63 and 1.58 for AgHAp_600 and AgHAp_1000, respectively.
Table 1 Experimental concentrations (wt. %) of calcium and phosphorus in AgHAp samples
In Fig. 4, the three infrared absorption spectra obtained for the silver-doped hydroxyapatite with x
Ag = 0.5 before the thermal treatment (Fig. 4a) and after the thermal treatment at 600 °C (Fig. 4b) and 1000 °C (Fig. 4c) are presented.
The spectrum in Fig. 4a exhibits the absorption bands characteristic to the structure of AgHAp_40 powder. The presence of peaks associated to phosphate, carbonate, and hydroxyl groups was evidenced. Therefore, the bands found at 472, 561, and 602 cm−1 are associated with the bending modes of the O-P-O bonds of the PO4
3− functional group [29–32]. Furthermore, the bands from 962 to 1024 cm−1 are characteristic to the stretching vibrations of the phosphate group [30–36]. The peak found at 1089 cm−1 is also characteristic to the vibration modes of the phosphate group [37]. The presence of the hydroxyl functional group in the structure of the AgHAp_40 sample is emphasized by the band found at 631 cm−1 which is associated to the librational mode [33, 38, 39]. The band from around 875 cm−1 is characteristic to the vibrations of the CO3
2− ions caused either by the absorption of carbon dioxide from the atmosphere during the synthesis or by impurities found in the sample [37]. The adsorbed water is evidenced by the presence of small, very wide bands in the 1600–1700 cm−1 spectral region [1].
After the thermal treatment of AgHAp_40 powder at 600 °C (Fig. 4b), the structure of the sample has begun to change. The main peaks from 561 to 602 cm−1 associated to the bending vibrations of the phosphate group [30–33] and the one from 1024 cm−1 associated to the stretching vibrations of the phosphate group [36] are still present. The peak found at 631 cm−1 which evidences the librational mode of the hydroxyl group [33, 38, 39] is also observed. However, an increase of the intensity of the 602 cm−1 peak is observed as well as a widening of the band found at 875 cm−1. This widening makes the band to be undistinguishable. The band which characterizes the stretching vibrations of the phosphate group previously found at 1089 cm−1 appears to have shifted slightly, to 1087 cm−1. On the other hand, two additional bands appear in the spectrum. The first one, found at 988 cm−1, is associated to the HPO4
2− [40] and the second one, from 1122 cm−1, is attributed to the PO4
3− group and it is characteristic to the structure of β-TCP.
The third spectrum, shown in Fig. 4c, was obtained for the AgHAp_40 powder after the thermal treatment at 1000 °C. It can easily be observed that this spectrum is very different from the other two spectra described earlier. Although there are some peaks associated to the apatitic structure, the one from 1024 cm−1 and the one from 602 cm−1, both of them describing the vibrations of phosphate group, it can be affirmed that the structure of this sample suffered major alterations caused by the thermal treatment temperature. In this context, it can be observed that some of the bands previously described have shifted, while others have disappeared completely and new ones have appeared. Therefore, the band initially found at 472 cm−1 has shifted to 431 cm−1, while the band initially found at 1089 cm−1 (Fig. 4a) which shifted to 1087 cm−1 (Fig. 4b) has shifted once again and is now found at 1080 cm−1 (Fig. 4c). The other bands, found at 549, 1119, 943, and 970 cm−1, are associated to the β-TCP structure. Thus, the bands from 943 and 1119 cm−1 are associated to the stretching vibrations of the PO4
3− group, while the band from 549 cm−1 characterizes the bending vibrations of the O-P-O bonds of the phosphate group [41, 42]. The band from 970 cm−1 is associated to the HPO4
2− group of the β-TCP structure [43].
The bands found in the spectral range 3550–3600 cm−1 attributed to the water lattice are presented in the top right corner of each spectrum. The vibrational bands from 3571, 3587, and around 3594 cm−1 are characteristic to the O-H vibrations [9, 44, 45]. Previous studies [9] have already proved that the band from 3571 cm−1 is characteristic to the hydroxyapatite phase. It can be observed that with the increase of the thermal treatment temperature, all the bands associated with the water lattice become narrower.
Comparing the three spectra presented in Fig. 4, it can be concluded that the thermal treatment has a major role in the structural alteration of the studied samples. A general widening of the vibrational bans can be observed as well as an increase of the intensity in the case of the band from 602 cm−1. The structure of the samples changes gradually with the increase of thermal treatment temperature, from poorly crystalline precipitated calcium phosphate (AgHAp_40) to predominant β-TCP structure (AgHAp_1000). In the AgHAp_600 sample, the presence of two phases, HAp and β-TCP, was highlighted.
Raman spectroscopy was used in order to obtain complementary information regarding the presence of the functional groups in the structure of poorly crystalline precipitated calcium phosphate AgHAp (x
Ag = 0.5) powders before (AgHAp_40) and after thermal treatment at 600 and 1000 °C. The Raman spectrum for the poorly crystalline precipitated calcium phosphate sample (AgHAp_40) was reported in our previous studies [2].
As we described in our previous research [2], in the Raman spectra of the samples obtained at room temperature, all the major vibrational bands characteristic to pure HAp structure are presented.
The Raman spectra obtained for the AgHAp_600 and AgHAp_1000 samples are presented in Fig. 5. In the case of AgHAp_600 powder, the Raman spectrum is dominated by the intense vibrational band at 961 cm−1 attributed to symmetric stretching mode (ν
1) of the PO4
3− group from the HAp structure. Other vibrational bands associated to PO4
3− internal modes from the HAp structure are presented at 430 cm−1 (ν
2), 441 cm−1 (ν
2), 579 cm−1 (ν
4), 590 cm−1 (ν
4), 607 cm−1 (ν
4), 1027 cm−1 (ν
4), 1046 cm−1 (ν
4), and 1074 cm−1 (ν
4) [3, 29, 46].
The formation of a small quantity of β-tricalcium phosphate due to the thermal treatment at 600 °C is confirmed by the presence of the band from 971 cm−1 which is assigned to the stretching mode (ν
1) of PO4 group from the β-TCP structure (Fig. 5a). Also, the band observed at 403 cm−1 could be associated to the O-P-O bending mode (ν
2) of HPO4
2− group from the β-TCP structure [29]. Moreover, the presence of β-TCP in the samples is confirmed by the peak from 1088 cm−1 which is attributed to P-O stretching mode (ν
3) of HPO4
2−group [29].
In the case of AgHAp_1000 powder, the presence of β-TCP is highlighted by the presence of numerous characteristic vibrational bands. In the Raman spectrum of the sample thermal treated at 1000 °C (Fig. 5b), it is obvious that the intensity and the number of the bands characteristic to the HAp structure have decreased drastically. On the other hand, the intensity and the number of the bands characteristic to the β-TCP have increased significantly. The new bands observed at 477 cm−1 (ν
2), 546 cm−1 (ν
4), 628 cm−1 (ν
4), and 947 cm−1 (ν
1) are associated to the PO4
3− internal mode from the structure of β-TCP [46]. Moreover, the displacement and the smoothing of vibrational bands attributed to the phosphate group from the calcium-deficient hydroxyapatite structure were noticed.
According to [46], when the bands from the ν
2 region are very close to the ones from the ν
4 region, it means that the structure belongs to the β-TCP. Meanwhile, when the peaks from the ν2 region are clearly separated to the ones from the ν
4 region, it means that the structure belongs to the HAp. This behavior was observed in our case, and it marks the major difference between the two samples (AgHAp_600 and AgHAp_1000).
The results obtained by Raman spectroscopy confirm the fact that the increase of the thermal treatment temperature of the powders led to the formation of a secondary phase. Also, it was observed that at 1000 °C, the powders became more crystalline.
The antimicrobial activity of the obtained powders was assessed against three microbial strains, representative for the Gram-negative, Gram-positive, and fungal species involved in the etiology of implant-associated diseases.
The antimicrobial activity evaluation results showed that the AgHAp composites (AgHAp_40, AgHAp_600, and AgHAp_1000) proved to be good antimicrobial activities against S. aureus, K. pneumoniae, and C. albicans microorganisms. In addition, it may be noted that the microbial activity was influenced by the thermal treatment of the samples.
In the qualitative assay, we have quantified the growth inhibition zone diameters induced after the deposition of 10 μL of the DMSO stock solution over the microbial culture. The used DMSO solvent did not influence the antimicrobial activity of the tested powders at the tested concentration.
All tested powders proved to be active against the tested strains, the most susceptible one being C. albicans, on which all three tested powders exhibited a fungicidal effect, as revealed by the total inhibition of fungal growth on the area of the DMSO suspension diffusion (Fig. 6).
In the case of K. pneumoniae strain, only the silver-doped poorly crystalline precipitated calcium phosphate sample proved to have a bactericidal effect, while the ones thermally treated at 600 and 1000 °C were only bacteriostatic, as revealed by the presence of microbial colonies inside the inhibition zone (Fig. 6). In the case of S. aureus, all tested combinations exhibited a bacteriostatic effect (Fig. 6).
The quantitative assay of the antimicrobial activity of the tested powders revealed a dose-dependent intensity of the inhibitory effect, with the lowest values of the absorbance of microbial cultures (620 nm) recorded at the highest tested concentrations (Fig. 7). The intensity of the antimicrobial effect for all three tested powders against the microbial strains decreased in the following order of the thermal treatment temperature: 1000 > 600 > 40 °C.
However, the MIC values, defined as the lowest concentration inhibiting the microbial growth as compared to the positive culture control, were similar for the majority of the tested compounds, i.e., 0.031 mg/mL, excepting C. albicans, for which the AgHAp_40 and AgHAp_600 samples exhibited a higher MIC value, of 0.062 mg/mL (Table 2).
Table 2 The MIC (mg/mL) values of the tested powders against the tested microbial strains
The silver-doped poorly crystalline precipitated calcium phosphate ceramic powders, AgHAp, may be used in the form of nanostructures for tissue engineering. This study aimed to investigate the changes induced by the thermal treatment on the structure, crystallinity, and shape of nanoparticles, as well as on their antimicrobial properties. Optical and structural investigations have shown that when the temperature increases, changes in the structure, morphology, and crystallinity of poorly crystalline precipitated calcium phosphate AgHAp nanopowders occur. On the other hand, an increase of the β-TCP could be observed when the temperature at which the samples were subjected to heat treatment increased. The presence of β-TCP in the samples after thermal treatment before 1300 °C might be explained by a minor imbalance that occurs in the stoichiometric ratio (the standard value for molar ratio of Ca/P is 1.67). According to previous studies presented by Berzina-Cimdina and Borodajenko [9], inclusion of impurities, often substitutions of Ca2+ or interpenetration of other ions in the crystal lattice, could be one of the main reasons of non-stoichiometry. Furthermore, depending on the Ca/P molar ratio, it is possible to obtain numerous calcium phosphates of different compositions (HAp, β-TCP, or HAp and β-TCP mixture). The Ca/P molar ratio is connected to the pH of the solution. The Ca/P molar ratio determined for AgHAp_40 powder was 1.66. This value is characteristic to HAp but a partial conversion from HAp to β-TCP was observed after thermal treatment at 600 and 1000 °C of AgHAp_40 powder. More than that, the thermal treatment caused an increase of the β-TCP content in the powders depending on the thermal treatment temperature. A decrease of the Ca/P atomic ratio to 1.63 and 1.58 for the AgHAp_600 and AgHAp_1000 powders was also observed. The Ca/P atomic ratios for the AgHAp_600 and AgHAp_1000 powders do not coincide with the stoichiometric ratios of HAp (1.67) and β-TCP (1.50), respectively. The same behavior was observed by Boutinguiza et al. [47] for calcium phosphate-based materials of marine origin. These results are in good agreement with previous studies conducted by Piccirillo et al. [48]. In their studies, on silver-containing calcium phosphate materials, Piccirillo et al. [48] noted that Ag-containing samples have lower Ca/P ratios. Nevertheless, the values of Ca/P molar ratios are greater than expected for the biphasic materials, showing the presence of a biphasic material with non-stoichiometric phases. According to Piccirillo et al. [48], we can conclude that beyond mere ion exchange, several different processes can take place during the thermal treatment leading to various modifications in the structure, composition, and, therefore, the final material. In accord with Dorozhkin [10–12], the HAp (Ca/P = 1.67), β-TCP (Ca/P = 1.5), and biphasic calcium phosphate, which mainly consists of a mixture of HAp and β-TCP in various ratios, are most frequently used for biomedical application.
As it was observed in this study, the conversion from HAp to β-TCP does not compromise the validity of the material for biomedical applications in agreement with previous studies [48]. Moreover, increasing the amount of TCP in the powders does not undermine the antimicrobial activity of the powders (AgHAp_600 and AgHAp_1000). More than that, all the samples show better efficacy towards Gram negative bacterial strains such as K. pneumoniae 11 than Gram-positive S. aureus ATCC 6538 bacterial strains or C. albicans ATCC 10231 fungal strain. Our results confirmed the studies conducted by Piccirillo et al. [48] but the study of antimicrobial activity induced by silver in HAp structure remains an open field. The complexity of the mechanisms of silver antibacterial action is demonstrated by various studies against Gram-negative, Gram-positive, and fungal strains. Stanić et al. [49] in their studies on the synthesis of antimicrobial monophase silver-doped hydroxyapatite nanopowder showed that the Gram-negative strains were more sensitive. At the same time, Dorozhkin [50] and Radovanović et al. [15] in their studies on the antimicrobial activity and biocompatibility of Ag+-doped biphasic, triphasic, and multiphasic calcium orthophosphates established that these materials were more effective against Gram-positive strains. Therefore, it was observed that a temperature increase led to a significant improvement of the antimicrobial properties, the materials resulted after thermal treatment at 600 °C and 1000 °C being thus more adequate for being used in orthopaedic and dental applications, due to their superior ability to prevent infections that may occur in vivo. Whereas, the mechanisms of antibacterial action of the silver are quite complex; it requires detailed studies to establish the optimal doses of silver that can be used in various treatments (orthopaedic infections or various infected wounds) without causing side effects.