Abstract
Lithium–sulfur (Li–S) batteries can potentially outperform state-of-the-art lithium-ion batteries, but their further development is hindered by challenges, such as poor electrical conductivity of sulfur and lithium sulfide, shuttle phenomena of lithium polysulfides, and uneven distribution of solid reaction products. Herein, free-standing carbon nanofibers embedded with oxygen-deficient titanium dioxide nanoparticles (TiO2-x/CNFs) has been fabricated by a facile electrospinning method, which can support active electrode materials without the need for conductive carbon and binders. By carefully controlling the calcination temperature, a mixed phase of rutile and anatase was achieved in the TiO2-x nanoparticles. The hybridization of anatase/rutile TiO2-x and the oxygen vacancy in TiO2-x play a crucial role in enhancing the conversion kinetics of lithium polysulfides (LiPSs), mitigating the shuttle effect of LiPSs, and enhancing the overall efficiency of the Li–S battery system. Additionally, the free-standing TiO2-x/CNFs facilitate uniform deposition of reaction products during cycling, as confirmed by synchrotron X-ray imaging. As a result of these advantageous features, the TiO2-x/CNFs-based cathode demonstrates an initial specific discharge capacity of 787.4 mAh g−1 at 0.5 C in the Li–S coin cells, and a final specific discharge capacity of 584.0 mAh g−1 after 300 cycles. Furthermore, soft-packaged Li–S pouch cells were constructed using the TiO2-x/CNFs-based cathode, exhibiting excellent mechanical properties at different bending states. This study presents an innovative approach to developing free-standing sulfur host materials that are well suited for flexible Li–S batteries as well as for various other energy applications.
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Introduction
Since their commercialization in the 1990s, lithium-ion batteries (LIBs) have dominated the worldwide battery market in the portable electronics sector, and recently become the indispensable and crucial systems for electric vehicles (EV) [1,2,3]. However, current LIBs have gradually reached its theoretical capacity limit and cannot meet the ever-increasing demand for new applications such as consumer electronics [4,5,6]. As an alternative, lithium–sulfur (Li–S) batteries have gradually come into the limelight as advanced energy storage systems since their discovery in 1960s, due to their ultrahigh theoretical energy density (up to 2600 Wh kg−1) and low cost [7,8,9,10,11].
However, several significant challenges hinder the commercialization of Li–S batteries. First, the poor electrical conductivity of sulfur (ca. 5 × 10–30 S cm−1 at room temperature) and its lithiation product (Li2S) leads to sluggish kinetics and low utilization of active materials [12,13,14,15,16]. Second, a series of soluble lithium polysulfides (LiPSs, i.e., Li2Sx, 4 ≤ × ≤ 8) intermediates generated during charging and discharging processes could bring about the crossover of LiPSs, i.e., “shuttle” phenomenon, leading to severe capacity fading and low Coulombic efficiency [17,18,19,20,21]. Finally, the dissolution of intermediate LiPSs induces the inhomogeneous redistribution of solid products at the active surfaces, causing the aggregation of solid sulfur species, the passivation of the electrode/electrolyte interface, and large overpotential during the solid–liquid–solid conversion [22,23,24,25].
A series of solid–liquid–solid conversions, corresponding to the (re)formation of sulfur–LiPSs–Li2S, are involved in the redox reaction of sulfur in Li–S batteries. Therefore, the interfaces in the sulfur cathode composite, where the (re)deposition occurs, play an important role in regulating the morphology of the (re)deposited sulfur. Using 3D non-woven carbon (NWC), Zielke et al. showed that dissolved sulfur during the first discharge could propagate within the 3D carbon matrix with cycling via back diffusion [26]. The inhomogeneous deposition and redistribution of sulfur during cycling could be attributed to the poor affinity of the non-polar carbon for LiPSs. Similarly, an increase in the volume fraction of sulfur toward the current collector was observed during cycling in Ketjen Black@Sulfur composite electrodes due to the higher electrical conductivity of the current collector [27]. The inhomogeneous deposition of sulfur results in sulfur aggregates forming at limited nucleation sites, leading to a low sulfur utilization ratio. Therefore, regulating the precipitation of sulfur on different reactive interfaces would be critical to homogenize the (re)deposition of sulfur and improve the cycling stability of Li–S batteries.
To address the above-mentioned issues and improve the electrochemical performance of Li–S batteries, many strategies have been proposed, such as building a conductive framework to confine sulfur [28,29,30,31], functionalizing separators [32], or adding interlayers [33]. Among these, the strategy of utilizing carbon-based electrodes as host materials for sulfur is widely used, but fails to effectively confine sulfur during long-term operation due to the insufficient physical and chemical adsorption between polar LiPSs and non-polar carbon. To address this issue, coating the carbon matrices with polar materials, such as titanium dioxide (TiO2), is proposed [34,35,36,37], which can strongly anchor and efficiently constrain LiPSs and therefore reduces the dissolution of LiPSs and improves the cycling performance [38]. TiO2 is one representative transition metal oxide, which is stable, abundant, ecofriendly, and safe. Many studies indicate that the electrochemical performance of lithium–sulfur batteries can be greatly improved with TiO2 as sulfur immobilizers, due to the strong adsorption of sulfur by Ti–O bond [39, 40]. However, pristine TiO2, as a semiconductor, has limited electrical conductivity and exhibits poor rate performance and cycling stability [41].
Creating cation vacancies is a powerful way to improve electrochemical performance via lowering diffusion energy barriers, providing extra intercalation sites, and enhancing electrode kinetics [42]. However, cation vacancies are rarely studied in the research field due to their difficult characterization and the limited availability of suitable host materials with such defects [40]. Recently, oxygen-deficient TiO2 has gained attention, because oxygen vacancies can not only act as shallow donors, narrowing the band gap (Eg), raising the density of states below the Fermi level, and facilitating charge transfer in TiO2 lattice, but also enhance the affinity of TiO2 toward LiPSs and simultaneously catalyze their redox conversion by propelling the electron/Li+ transport on the vacancy-enriched surface [43]. For instance, Liang et al. designed hydrogen-reduced TiO2 as a sulfur host and achieved long cycle life and high capacity compared to that of pristine TiO2 due to the significantly improved electrical conductivity of oxygen-deficient TiO2 [44]. Later on, oxygen-deficient anatase TiO2 nanosheets, synthesized by partially reducing TiO2 nanosheets in the NaBH4 solution, were reported by Wu and co-workers [45]. The oxygen vacancies not only promote electronic transfer but also act as more effective polysulfide reservoirs to reduce the dissolution of LiPSs [46]. As a result, Li–S coin cells based on oxygen-deficient anatase TiO2 nanosheets maintained a high initial specific discharge capacity of 1277.1 mAh g−1 at 0.1 C, and a stable Coulombic efficiency of approximately 99.2% after the first five cycles. However, these electrodes are based on TiO2 particles in the powder form, which requires the addition of conductive agents, binders, and current collectors during the electrode fabrication process, leading to complexities in achieving optimal electrode performance and stability. Moreover, the development of self-supporting electrodes to increase energy density and enable flexible battery applications remains a great challenge.
Herein, we successfully synthesized oxygen-deficient titanium dioxide nanoparticles embedded in free-standing carbon nanofibers (TiO2-x/CNFs) through electrospinning followed by calcination in an Ar/H2 atmosphere. By controlling the calcination temperature, a hybrid anatase/rutile phase of TiO2 was obtained, which exhibits superior polysulfide adsorbability and catalytic effects in Li–S batteries. The presence of oxygen vacancies in TiO2-x/CNFs, created by hydrogen reduction significantly improves the electrical conductivity of TiO2 nanoparticles in the TiO2-x/CNFs. This, in turn, fastens electron transfer from the catalytic center to the conductive carbon matrix and enhances the adsorption ability of polysulfides in Li–S batteries. Meanwhile, the electrospun CNFs establish an electrically conductive framework, ensuring efficient electron transport within the electrode. Furthermore, the free-standing nature of the TiO2-x/CNFs-based electrodes allows them to support active electrode materials without the need for conductive carbon and binders. The soft-packaged Li–S pouch cell was constructed on the TiO2-x/CNFs-based cathode, demonstrating excellent mechanical properties even under different bending states. This characteristic is advantageous for scaling production, reducing costs, and constructing flexible batteries suitable for emerging wearable electronics and flexible displays.
Results and Discussion
The free-standing TiO2-x/CNFs are prepared by a facile two-step strategy, as shown in Fig. 1a. First, a certain amount of tetrabutyl titanate (TBT), polyvinyl pyrrolidone (PVP), and acetic acid is dissolved in ethanol and stirred for 5 h to get a yellow solution, and this solution is electrospun to a white membrane (Fig. S1). Second, after stabilization at 60 °C overnight, the white membrane is calcined at 600 °C for 2 h under Ar/H2 (5%) atmosphere to get the black TiO2-x/CNFs. The TiO2-x/CNFs membrane shows excellent flexibility after calcination and can be cut into self-supporting electrodes and used directly as host materials for Li–S batteries (Fig. 1b). The free-standing nature of the TiO2-x/CNFs-based electrodes allows them to support active electrode materials without the need for conductive carbon and binders. Such a self-supporting structure not only enhances the efficiency of electrode production but also contributes to cost reduction [47, 48].
Detailed morphological observations of the as-obtained TiO2-x/CNFs have been conducted by applying Scanning Electron Microscope (SEM) and Transmission Electron Microscope (TEM) measurements at different magnifications. SEM and TEM images shown in Fig. 1c–e reveal that the TiO2-x/CNFs maintain a continuous one-dimensional fibrous geometry after calcination. The diameter distribution (Fig. S2) measured from the SEM images shows that the diameter of most nanofibers is in the range of 300–600 nm. With the aid of high-resolution TEM, ultrasmall TiO2-x nanoparticles with size of 5–10 nm can be clearly seen, which are homogenously embedded into the CNFs, as shown in Fig. 1f. The high-resolution TEM image of the TiO2-x/CNFs in Fig. 2g shows the adjacent lattice of 0.357 nm (orange area), 0.324 nm (black area), and 0.246 nm (black area), corresponding to the (101) planes of anatase TiO2, and (110) and (101) planes of rutile TiO2, respectively [49]. Figure 2g1, g2 shows the corresponding fast Fourier-transform pattern of the anatase and rutile TiO2, respectively, confirming the well-crystallized structure. Elemental mapping images by energy-dispersive X-ray spectrometry (EDS) show that Ti elements are located within the CNFs (Fig. 1h). Note that a carbon tape was used to fix TiO2-x/CNFs on the sample holder for SEM measurement, which gives a strong carbon signal in the C mapping image in Fig. 1h. From the TEM and EDS mapping results, we can conclude that TiO2-x nanoparticles with size of 5–10 nm are homogenously embedded into the CNFs without aggregation, which can not only improve the electrical conductivity, thus improving the kinetic behaviors of soluble LiPSs, but also afford strong interaction with LiPSs due to abundant exposed active sites [44]. Figure S3 shows the SEM and TEM images of the pure TiO2 nanofibers prepared by calcination of TBT/PVP nanofibers at 600 °C for 2 h under Air. The surface of the TiO2 nanofiber without carbon becomes rough and the cross-section of the nanofibers shows a lot of TiO2 nanoparticles. It is worth noting that the TiO2-x/CNFs maintain the free-standing property, while the pure TiO2 nanofibers cannot be free-standing (Fig. S4), indicating the vital role of the carbon phase in maintaining the structural stability. In addition, two control samples were prepared as reference. First of all, free-standing CNFs embedded with titanium dioxide nanoparticles (TiO2/CNFs) were prepared as a control sample by calcination of TBT/PVP nanofibers at 600 °C for 2 h under Ar. The second control sample is CNFs, which were prepared with the same condition of TiO2-x/CNFs without the addition of tetrabutyl titanate. The digital images and SEM images of TiO2/CNFs and CNFs are shown in Fig. S5a–d, respectively. The XRD pattern of the TiO2/CNFs (Fig. S6) shows the mixed phase of anatase and rutile, which is similar with that of TiO2-x/CNFs.
X-ray diffraction (XRD) was conducted to study the phase transformation of the TiO2 nanoparticles during calcination of TBT/PVP nanofibers at various temperatures under Ar/H2 (5.0%) atmosphere. In the XRD pattern (Fig. S7), a pure anatase phase of TiO2 was obtained for the sample calcined at 500 °C (denoted at TiO2-x/C 500). As the calcination temperature increased to 550 °C, the anatase remained as the main phase. In addition, a small new peak appeared at 2θ of 27.8°, indicating the emergence of the rutile phase of TiO2. The XRD pattern of the sample calcined at 600 °C clearly showed new peaks at 2θ of 27.8°, 36.4°, and 54.8°, belonging to the (110), (101), and (211) of the rutile phase, respectively, confirming the coexistence of anatase and rutile phases in the TiO2-x/CNFs. Further increasing the calcination temperature to 650 °C and 700 °C, the peaks corresponding to the rutile phase (at 2θ of 27.8°, 36.4°, 54.8°) became predominant, while the peaks from the anatase phase (at 2θ of 25.6°, 38.2°, 48.4°) gradually disappeared. At 800 °C, all peaks associated with the anatase phase vanished, and pure rutile phase of TiO2 was obtained (denoted as TiO2-x/C 800). It is worth noting that the calcination temperature also influences the free-standing property of the TiO2-x/CNFs. TiO2-x/C 800 was not free-standing (Fig. S8a), unlike TiO2-x/C 500 and TiO2-x/CNFs. SEM and TEM images of the TiO2-x/C 800, as shown in Fig. S8b–d, revealed a porous structure of the nanofiber resulting from the phase transformation from anatase to rutile. These results demonstrate that the phase of TiO2 nanoparticles and the free-standing property of TiO2-x/CNFs can be effectively controlled by calcination temperature.
Figure 2a displays the XRD pattern of the TiO2-x/CNFs calcined at 600 °C for 2 h, revealing a hybrid anatase/rutile phase. Quantitative phase analysis using the TOPAS software package (Bruker, Version 7) of this pattern indicated an anatase and rutile content of around 47 and 53%, respectively, in the TiO2-x nanoparticles. X-ray photoelectron spectroscopy (XPS) is used to study the valence states of the TiO2-x/CNFs. The deconvoluted Ti 2p XPS spectrum of the TiO2-x/CNFs (Fig. 2b) exhibits two main peaks located at 464.2 and 458.5 eV, corresponding to the 2p1/2 and 2p3/2 components of Ti4+ in the TiO2-x/CNFs lattice, respectively [50]. However, compared with the Ti 2p XPS spectrum of the TiO2/CNFs, the Ti4+ peak of the TiO2-x/CNFs shifts to the lower binding energy, and the difference spectrum of the Ti 2p XPS spectrum (Fig. 2c) clearly indicates that part of the Ti4+ in the TiO2-x/CNFs is reduced to Ti3+ due to hydrogen reduction [44]. Electron paramagnetic resonance (EPR) spectroscopy is used to investigate the coordination of oxygen atoms. As shown in Fig. S9, the peak intensity at g = 2.0 of the TiO2-x/CNFs sample is much higher than that of TiO2/CNFs. The result manifests the increase in the number of unpaired electrons, which is related to the presence of Ti3+ and oxygen vacancy in TiO2. The oxygen vacancies are likely to be more abundant in the rutile phase than in the anatase phase. Previous research employing first-principles calculations [51] reported that surface oxygen vacancies are more likely to occur on the rutile TiO2 (110) surface due to the larger formation energy for surface oxygen vacancies on the anatase TiO2 (101) surfaces. It is well known that hydrogen atmosphere can induce surface oxygen vacancies, which not only improve electrical conductivity but also accelerate polysulfide conversion reaction [41, 45, 46]. Thermogravimetry analysis (TGA) was conducted in air from room temperature to 600 °C at a ramping rate of 10.0 °C min−1 to measure the carbon content inside the nanofibers. TGA spectra of the TiO2-x/CNFs and TiO2/CNFs (Fig. 2d) exhibit slight weight loss below 300 °C due to the gradual evaporation of the adsorbed water. Subsequently, significant weight loss occurs after 300 °C, primarily originating from the carbon oxidation. Above 500 °C, both samples show no weight change, indicating complete oxidation of the carbon in the nanofibers to carbon dioxide [52]. The calculated carbon content is approximately ~ 43.1 wt% for TiO2-x/CNFs and ~ 48.6 wt% for TiO2/CNFs. The N2 adsorption/desorption isotherm profile and corresponding pore size distribution plot (Fig. S10) demonstrate the porous nature of the as-prepared TiO2-x/CNFs. The Brunauer–Emmett–Teller (BET)-specific surface area of the TiO2-x/CNFs is 9.97 m2 g−1, with most pores distributed around 3.0 nm. This porous structure mainly arises from the decomposition of PVP during the calcination process [53, 54].
It has been reported that the mixed phase of anatase and rutile TiO2 exhibits a synergistic adsorption effect, effectively suppressing the shuttle effect of LiPSs [43]. To investigate the adsorbability of polysulfides and the catalytic effect of the anatase TiO2 (TiO2-x/C 500), rutile TiO2 (TiO2-x/C 800), and hybrid rutile/anatase (TiO2-x/CNFs), a series of comparisons were conducted (Fig. 3). The visual discrimination of LiPSs onto TiO2-x/CNFs, TiO2-x/C 800, and TiO2-x/C 500 (Fig. 3a) was carried out by adding 20 mg of each host material to a Li2S8 solution (4 mL, 2 mM, dissolved in DOL/DME). After aging for 1 h, the color of the supernatant liquid containing TiO2-x/CNFs, TiO2-x/C 800, and TiO2-x/C 500 faded compared to the original solution, indicating their ability to adsorb LiPSs. Ultraviolet–visible (UV–Vis) measurement of the Li2S8 solution after the polysulfides adsorption test confirmed that the supernatant solution treated with TiO2-x/CNFs showed the lowest absorption in the wavelength range of 350–500 nm, indicating the highest polysulfide adsorbability of the hybrid rutile/anatase TiO2-x. The catalytic effect of the TiO2-x/CNFs, TiO2-x/C 800, and TiO2-x/C 500 on polysulfide redox reaction was investigated using cyclic voltammetry (CV) of Li2S8 symmetrical cells. The CV was performed at a scan rate of 10 mV s−1 in a voltage range from − 0.8 to 0.8 V [55, 56]. Figure 3b shows the current response of the Li2S8 symmetrical cells using different electrodes. The area under the CV plots is directly proportional to the total charge passed during the cyclic scan, which corresponds to the charge and discharge capacity of the Li2S8 symmetrical cells. The larger area of the CV plots in the TiO2-x/C 800 and TiO2-x/CNFs electrodes compared to the TiO2-x/C 500 electrode indicates their faster redox kinetics of LiPSs conversion reactions. This enhanced redox kinetics is likely attributed to both the improved electrical conductivity of carbon and the increased presence of oxygen vacancies resulting from their higher calcination temperatures. The polarization of the CV plots in the Li2S8 symmetrical cells reflects the overpotential during the redox reactions of LiPSs. It is measured as the difference between the oxidation and reduction peaks in the CV plot. The TiO2-x/CNFs electrode exhibited smaller polarization compared to that of the TiO2-x/C 800 electrodes, indicating that the hybrid anatase/rutile TiO2-x enhances the LiPSs redox kinetics [57]. These findings suggest that the hybrid rutile/anatase TiO2-x nanoparticles in TiO2-x/CNFs offer superior polysulfide adsorbability and catalytic effects, making them a promising candidate as the sulfur host in lithium–sulfur batteries.
To understand the mutual influence of anatase (TiO2-x/C 500) and rutile (TiO2-x/C 800) on LiPSs species, the rutile/anatase heterojunction structure (TiO2-x/CNFs) was constructed using the (110) slab of rutile and the (101) slab of anatase, with adjustments made to minimize lattice mismatch. Density functional theory (DFT) calculations were carried out to determine the relative energies on a series of representative LiPSs species (Li2S, Li2S2, Li2S4, Li2S6, and Li2S8) binding on TiO2-x/CNFs, TiO2-x/C 800, and TiO2-x/C 500, respectively. To quantitatively determine the interaction between the surface and adsorbers, we computed the binding energies of flakes. E(total) is the total energy of surfaces with corresponding adsorbers, E(sur) is the energy of surface (TiO2-x/CNFs, TiO2-x/C 800, and TiO2-x/C 500), and E(ads) is the energy of Li2Sx (x = 1, 2, 4, 6, and 8) cluster in gas phase. The binding energy is evaluated by Eq. (1)
The simulation results are shown in Fig. 3c, d and Table 1, indicating that the TiO2-x/CNFs is energetically more favorable (with lower binding energy) with LiPSs species comparing with LiPSs species adsorption on the surface of TiO2-x/C 500 and TiO2-x/C 800, respectively. The binding energy of TiO2-x/CNFs with LiPSs species is generally lower than that of TiO2-x/C 500 and TiO2-x/C 800 during the discharge process. The binding energy of TiO2-x/CNFs is significantly lower than that of TiO2-x/C 500 and TiO2-x/C 800 for long-chain LiPSs species (Li2S4, Li2S6, and Li2S8). However, the adsorption energy of TiO2-x/CNFs, TiO2-x/C 800, and TiO2-x/C 500 is similar for short-chain LiPSs species (Li2S and Li2S2), consistent with the previous reports [49]. The binding energies in this work are relatively larger than previous reports due to the size effect [58] caused by the supercell of TiO2-x/CNFs, TiO2-x/C 500, and TiO2-x/C 800. The final product Li2S shows almost the same binding energy with the TiO2-x/C 500 surface (− 5.566 eV), TiO2-x/C 800 surface (− 5.502 eV), and TiO2-x/CNFs surface (− 5.549 eV). The results above indicate that, in comparison with TiO2-x/C 500 and TiO2-x/C 800, TiO2-x/CNFs are more energetically favorable for the adsorption of long-chain LiPSs species (Li2S4, Li2S6, and Li2S8), while exhibiting similar performance for the short-chain LiPSs species (Li2S and Li2S2). Therefore, the sample calcined at 600 °C containing mixed rutile and anatase phase with a ratio of roughly 1:1, which is expected to exhibit maximized synergistic effect of the hybrid phase, has been chosen as the host materials for further electrochemical studies in this work.
To investigate the function of oxygen vacancy in TiO2 nanoparticles and CNFs in TiO2-x/CNFs regarding LiPSs adsorption ability and catalytic effects for the conversion reaction of LiPSs, a series of experiments were carried out. The adsorption ability of LiPSs on TiO2-x/CNFs, TiO2/CNFs, and CNFs was compared by adding 20 mg of each host material to a Li2S8 solution (4 mL, 2 mM, dissolved in DME/DOL). The digital image in Fig. 4a shows the appearance of all samples after aging for 4 h. The color of the supernatant liquid after mixing with the TiO2-x/CNFs, TiO2/CNFs, and CNFs has faded compared to the original Li2S8 solution, indicating that all three can adsorb polysulfides. Notably, the color of the supernatant after mixing with the TiO2-x/CNFs turns from yellow to colorless, indicating its strong adsorption capability compared to the TiO2/CNFs and CNFs. The UV–Vis spectra of the supernatant solutions after mixing with different sample (Fig. 4a) confirm that the LiPSs concentration in the TiO2-x/CNFs sample is notably reduced compared to the TiO2/CNFs and CNFs. This demonstrates that the presence of oxygen vacancies could enhance the LiPSs adsorption ability. Figure 4b illustrates the Nyquist plots of the coin cells containing TiO2-x/CNFs, TiO2/CNFs, and CNFs-based cathodes before cycling. These plots show a compressed semicircle in the high-frequency region, representing the charge-transfer reaction process at the electrode/electrolyte interface, and a linear part in the low-frequency region, representing lithium diffusion in the bulk of the electrode. The smallest charge-transfer resistance of the TiO2-x/CNFs-based cathode indicates the improved electrochemical performance in the TiO2-x/CNFs electrode, which is caused by the improved electrical conductivity of TiO2-x/CNFs caused by the oxygen vacancy in the TiO2-x nanoparticles [59].
The catalytic effects of different host materials toward lithium polysulfides conversion were further studied using Li2S8 symmetric cells. Figure 4c shows the CV graph of different host materials with the Li2S8 solution and TiO2-x/CNFs without the Li2S8 solution at a scan rate of 10 mV s−1 in a voltage range from − 0.8 to 0.8 V. The TiO2-x/CNFs electrode, when not in contact with the Li2S8 solution, shows minimal current response, indicating that the double-layer capacitance has a negligible contribution to the overall current. However, when in contact with the Li2S8 solution, the TiO2-x/CNFs electrode exhibits the most substantial current response among TiO2/CNFs and CNFs. The significant increase in current is primarily attributed to the high electrical conductivity and catalytic effect of the TiO2-x nanoparticles. To further investigate the catalytic effects of different host materials on Li2S precipitation, we conducted a study on the nucleation and growth of solid Li2S on different host materials using a potentiostatic technique (see Experimental section), as reported previously [55, 56]. Figure 4d–f display the discharge profile of TiO2-x/CNFs, TiO2/CNFs, and CNFs at a constant voltage of 2.05 V for 30,000 s, respectively. The area under the current graphs was analyzed using two exponential functions, corresponding to the reduction of Li2S8 and Li2S6, respectively, and a remaining peak corresponding to the precipitation of Li2S. Notably, TiO2-x/CNFs exhibited the highest Li2S precipitation capacity (442.0 mAh g−1), indicating its superior catalytic effect compared to that of TiO2/CNFs (237.0 mAh g−1) and CNFs (88.0 mAh g−1). Moreover, the current peak of TiO2-x/CNFs occurred at around 2590 s, which is much earlier than the peak observed for TiO2/CNFs located at approximately 4670 s. In contrast, CNFs showed no significant peak and exhibited a weak current response. The combination of the highest Li2S precipitation capacity and the early occurrence time of the current peak for TiO2-x/CNFs indicates that TiO2-x/CNFs can effectively accelerate the conversion from Li2S4 to Li2S [60]. This effect is attributed to the higher electrical conductivity and catalytic properties of the TiO2-x nanoparticles present in the TiO2-x/CNFs structure.
The electrochemical performances of the TiO2-x/CNFs, TiO2/CNFs, and CNFs-based cathodes were examined in Li–S coin cells with a sulfur loading of 2 mg cm−2 (10.0 μL 1 M Li2S8 catholyte). It is noted that the mass density of TiO2-x/CNFs is 1 mg cm−2, which was determined by dividing the mass of TiO2-x/CNFs by the corresponding area, as shown in Fig. S11. Such low density of TiO2-x/CNFs is corresponding to a high porosity for accommodating sulfur active material. This is advantageous over the reported carbon cloth-based sulfur electrodes, because the mass density of pristine carbon cloth stands at 13 mg cm−2. Typically, carbon cloth requires post-treatment to introduce catalysts, enhancing polysulfide adsorption capability and catalytic effects, subsequently increasing the density of the carbon cloth. Therefore, TiO2-x/CNFs, produced via electrospinning, are lightweight and contribute to reducing the inactive mass. Figure 5a illustrates the CV behavior of the TiO2-x/CNFs-based cathode during the initial three cycles in the voltage window of 1.7 to 2.8 V vs. Li/Li+. In each anodic scan, two characteristic peaks are observed at ~ 2.3 V and ~ 2.0 V, which can be attributed to the reduction of sulfur into soluble polysulfides (Li2Sx, 4 ≤ × ≤ 8) and subsequently reduced to insoluble Li2S2 and Li2S, respectively. During the cathodic scan, two prominent peaks are observed at ~ 2.3 V and ~ 2.4 V. The first peak corresponds to the oxidation of insoluble Li2S to soluble polysulfides (Li2Sx, 4 ≤ × ≤ 8), and the other peak is associated with the final oxidation of soluble polysulfides into elemental sulfur [61,62,63,64]. These peak shapes and locations remain unchanged during the rest of the cycles, indicating the excellent cycling stability of Li–S coin cells with the TiO2-x/CNFs-based cathode. The galvanostatic charge–discharge (GCD) graphs of the Li–S coin cells based on TiO2-x/CNFs at different current rates are presented in Fig. 5b. At various current rates, one typical charge plateau and two discharge plateaus can be observed, which are in good agreement with the CV results.
The cycling performance of the TiO2-x/CNFs, TiO2/CNFs, and CNFs-based cathodes at a current density of 0.1 C (1 C = 1675 mA g−1) for 100 cycles is presented in Fig. 5c. The TiO2-x/CNFs-based cathode demonstrates a specific discharge capacity of 1026.4 mAh g−1 during the first discharge process, and this capacity remains stable at 748.0 mAh g−1 after 100 cycles with high Coulombic efficiency (nearly 100%). In contrast, the TiO2/CNFs and CNFs-based cathodes exhibit rapid capacity decay, with only 539.4 mAh g−1 and 623.2 mAh g−1 of specific discharge capacity maintained after 100 cycles. It is noted that the specific discharge capacity of TiO2/CNFs is poor compared to that of CNFs after 40 cycles, which is due to the accumulation of solid sulfur species, resulting in buried catalytic centers and the formation of “dead” sulfur. At the initial stage, TiO2 exhibits a higher polysulfide adsorption ability than CNFs and facilitates the catalysis of their redox conversion. As a result, the specific discharge capacity of TiO2/CNFs is higher than that of CNFs. However, TiO2, being a semiconductor, has limited electronic conductivity, leading to poor electron transfer from the catalytic center to the conductive carbon matrix. This results in the accumulation of solid sulfur species on the surface of TiO2 particles, leading to reduced catalytically active sites and, consequently, inferior electrochemical performance. This further proves the significance of introducing oxygen vacancies to improve the electronic conductivity of TiO2. The rate capabilities of the TiO2-x/CNFs-based cathode at various current densities are shown in Fig. 5d. The specific discharge capacities decrease from 944.7 to 840.7, 784.8, and 710.4 mAh g−1 as the current density increases from 0.1 to 0.2, 0.5, and 1.0 C, respectively. Remarkably, when the current density is switched from 1.0 to 0.1 C, a high specific discharge capacity of 826.5 mAh g−1 is maintained, indicating the excellent capacity recoverability of the TiO2-x/CNFs-based cathode. Furthermore, the long-term cycle performance of the TiO2-x/CNFs-based cathode is evaluated at 0.5 C, as shown in Fig. 5e. The initial three cycles are conducted at a low current density to ensure the uniform and complete nucleation of LiPSs. The specific discharge capacity reaches 787.4 mAh g−1 at the forth cycle and remains stable at 584.0 mAh g−1 after 300 cycles, with high Coulombic efficiency (nearly 100%) and low-capacity decay (0.3% per cycle from the second cycle).
Based on the above analysis, it can be concluded that TiO2-x/CNFs exhibit superior performance compared to TiO2/CNFs and CNFs, and this can be attributed to the following reasons. First, the electrospun CNFs provide an electrically conductive framework that enables efficient electron transport within the entire electrode. This conductive framework facilitates rapid electron transfer during the redox reactions of lithium polysulfides, leading to enhanced electrochemical activity and overall battery performance. Second, the oxygen vacancy created by hydrogen reduction in TiO2-x/CNFs plays a crucial role in enhancing the overall electrochemical performance. The presence of oxygen vacancies effectively improves the electrical conductivity of the TiO2-x nanoparticles, ensuring a fast electron transfer from the catalytic center to the conductive carbon matrix. The oxygen vacancy also enhances the polysulfides adsorption ability of TiO2-x/CNFs, promoting the adsorption of LiPSs onto the electrode surface. Finally, the presence of polar TiO2-x nanoparticles embedded in the CNFs provides nucleation sites for short-chain polysulfides, thus promoting their adsorption and conversion. Additionally, the polar nature of TiO2-x suppresses the diffusion of long-chain polysulfides, preventing their migration and "shuttle effect" during battery cycling. Moreover, the polar TiO2-x nanoparticles could guide the homogenous deposition/distribution of sulfur, which is another advantage of TiO2-x/CNFs.
Synchrotron X-ray tomography was utilized to three-dimensionally (3D) visualize the (re)deposition by imaging the (re)distribution of sulfur during cycling. The assembled Li–S coin cells were galvanostatically cycled at 0.1 C with a sulfur loading of 1 mg cm−2 before stopping at the charged state at 2.8 V. The coin cells were then disassembled in the Ar-filled glove box, and the free-standing cathode electrodes after cycling were placed in an X-ray compatible sample container for X-ray tomography [64]. Figure 6a displays the spatial sulfur distribution after 1, 5, 10, 50, and 100 cycles within a sub-volume (750 × 770 × 340 μm3) from the cathode composite. It is evident that sulfur tends to distribute across the whole composite electrode instead of aggregating locally. Additionally, the x–y plane and x–z plane views in Fig. 6b show the 2D distribution of sulfur (highlighted by yellow lines) after the first charge. With the proceeding of cycling, as shown in Fig. 6c–e and Fig. S12, similar distribution behavior of sulfur can be observed within the TiO2-x/CNFs matrix after 5, 10, 50, and 100 cycles.
The spatial distribution of sulfur within the composite cathode is further quantified. As shown in Fig. S13, the volume percentage occupied by sulfur (across x–y plane) along z-axis in the sub-volume (750 × 770 × 340 μm3) can be calculated, enabling the plotting of the volume percentage of sulfur along z-direction starting from separator to current collector (CC). After the first charge, the average volume/area percentage of sulfur within the x–y plane is approximately 39.0%, along z-direction without obvious fluctuations, suggesting a relative steady distribution of sulfur deposit along z-direction. In the following cycles, the volume percentage of sulfur gradually increased to 44.9% after the 5th charge and to 47.7% for the 10th charge. After that, the sulfur volume ratio decreased roughly to the initial level. The initial increase in the volume percentage of (re)deposited sulfur, observed before ten cycles, can be attributed to the growing number of nucleation sites during the early stages of cycling. The SEM images of the S/TiO2-x/CNFs electrodes after 10th charge are shown in Fig. S14, from which it can be found that sulfur is homogenously coated on the TiO2-x/CNFs. After 100 cycles, a homogenous volume percentage of sulfur (around 37.7%) along the z-direction (from the separator to the current collector) can be observed (Fig. 6f), indicating the homogeneous nucleation sites for sulfur deposition during extended cycling. To understand whether the uniform (re)deposition of sulfur is influenced by polar TiO2-x nanoparticles or CNFs, the (re)distribution of sulfur in CNFs-based electrodes was imaged using Synchrotron X-ray tomography, as shown in Fig. S15. The sulfur exhibits a tendency to distribute homogeneously across the entire composite electrode without any local aggregation, even at different charge states. These findings strongly suggest that CNFs produced by electrospinning show promising potential as host materials for Li–S batteries, providing a facile approach to effectively regulate the precipitation of sulfur.
In the end, the free-standing property of the TiO2-x/CNFs makes them good candidate for the application in flexible and wearable batteries. As proof of concept, a flexible Li–S pouch cell was assembled (Fig. 7a), consisting of free-standing TiO2-x/CNFs as the host materials, Li2S8 solution (1 M) in DOL/DME as the catholyte, and lithium-coated Cu foil as the anode. The average mass loading of sulfur was approximately 2.0 mg cm−2. The open-circuit potential (OCV) of the fresh pouch cell was stable at 2.3 V, even at a 90-degree bend state, indicating the high flexibility of the TiO2-x/CNFs membrane (Fig. S16). Figure 7b shows the rate performances of the Li–S pouch cell at different current densities (0.1 C, 0.2 C, 0.5 C, and 1.0 C) and then returning to 0.1 C. The pouch cell exhibited high reversible discharge capacities of 847.4, 745.9, 663.2, and 351.5 mAh g−1 at 0.1 C, 0.2 C, 0.5 C, and 1.0 C, respectively. When the current density returned to 0.1C, a discharge capacity of 698.0 mAh g−1 could still be recovered, indicating its good rate capacity. The corresponding galvanostatic charge/discharge profiles at different current densities are shown in Fig. 7c, featuring a two-step discharge and two merging charge profiles, similar to that of the coin cells. To showcase practical applications, a light-emitting diode (LED) panel consisting of three LED lights was powered by the assembled flexible pouch cell. Digital images of the LED lights powered by the flexible pouch cell bent at different degrees are displayed in Fig. 7d. The unchanged LED light intensity at different bent states demonstrates the potential of TiO2-x/CNFs electrode for wearable energy storage applications. The flexibility and excellent electrochemical performance of the free-standing TiO2-x/CNFs-based cathode make it a promising candidate for wearable and flexible energy storage devices.
Conclusion
In conclusion, we successfully prepared a flexible and free-standing TiO2-x/CNFs electrode using a facile two-step method. The TiO2-x nanoparticles were uniformly embedded in the CNFs without aggregation, resulting in abundant exposed active sites and improved electrical conductivity. X-ray diffraction (XRD) analysis confirmed the presence of both anatase and rutile phases in TiO2-x/CNFs, which could be controlled by varying the calcination temperature. The hybrid anatase/rutile phase of TiO2 in TiO2-x/CNFs exhibits a synergistic effect, effectively suppressing the shuttle effect of lithium polysulfides and enhancing the redox kinetics during LiPSs’ conversion reactions, as confirmed both by experiments and DFT calculations. As a result, Li–S coin cells with TiO2-x/CNFs-based cathode delivered an initial specific discharge capacity of 787.4 mAh g−1 at 0.5 C and this capacity can be maintained at 584.0 mAh g−1 after 300 cycles. The uniform and homogenous distribution of sulfur during cycling, as revealed by synchrotron X-ray tomography, indicates the role of TiO2-x/CNFs in regulating sulfur deposition. Moreover, the free-standing nature of TiO2-x/CNFs made it suitable for flexible batteries applications, demonstrating its potential in practical usage scenarios. Therefore, the incorporation of hybrid anatase/rutile phase TiO2-x nanoparticles into free-standing carbon nanofibers provides a synergistic effect, making it a potential solution for addressing the challenges associated with lithium polysulfides and improving the overall performance of lithium–sulfur batteries.
Data availability
The data that support the findings of this study are available from the corresponding author upon reasonable request.
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Acknowledgements
The authors thank the Open Project of State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, Donghua University (Grant No. LK1702). PF acknowledges financial support of CSC scholarship (No. 202006630007). The authors would acknowledge BESSY II at Helmholtz-Zentrum Berlin for the beam time allocation at BAMline. The authors thank Dongjiu Xie at Helmholtz-Zentrum Berlin for collecting the BET results.
Funding
Open Access funding enabled and organized by Projekt DEAL. This article is funded by China Scholarship Council, 202006630007, Ping Feng, State Key Laboratory for Modification of Chemical Fibers and Polymer Materials, LK1702.
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Feng, P., Dong, K., Xu, Y. et al. Efficient and Homogenous Precipitation of Sulfur Within a 3D Electrospun Heterocatalytic Rutile/Anatase TiO2-x Framework in Lithium–Sulfur Batteries. Adv. Fiber Mater. 6, 810–824 (2024). https://doi.org/10.1007/s42765-024-00380-1
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DOI: https://doi.org/10.1007/s42765-024-00380-1