Skip to main content
Log in

Chemically synthesizing exchange-coupled SmCo5/Sm2Co17 nanocomposites

  • Original Article
  • Published:
Rare Metals Aims and scope Submit manuscript

Abstract

A new strategy to chemically synthesize exchange-coupled SmCo5/Sm2Co17 nanocomposites by in situ decomposition of SmCox (5 < x < 8.5) is reported in this work. Our synthesis starts with the fabrication of Co/Sm2O3 (Sm to Co atomic ratio of Sm/Co = 1:4.2), which can be reduced into 40-nm SmCo5 single crystal nanoparticles by Ca under the protection of CaO, showing a high coercivity of 2.85 T and saturation magnetization (Ms) of 0.0671 A·m2·g−1. By changing the Sm/Co to 1:4.5, 1:4.8 and 1:5.2, SmCo5/Sm2Co17 nanocomposites with different proportions were acquired using the same process. Owing to the in situ decomposition of SmCox intermediate, the small size (both of their size less than 10 nm) and uniform phase distribution were achieved in our nanocomposites. Thus, the as-prepared nanocomposites display a strong exchange-coupling interaction. As a consequence, SmCo5/Sm2Co17 (Sm/Co = 1:5.2) exhibits a coercivity of 1.23 T and enhanced M7T (magnetization at 7 T) of 0.0812 A·m2·g−1, increasing by 21% than pure SmCo5. Our synthesis provides a new protocol to prepare exchange-coupled high-performance nanocomposites.

Graphic abstract

The exchange-coupled SmCo5/Sm2Co17 nanocomposites with small size (both of their size less than 10 nm) have been chemically synthesized by in situ decomposition of SmCox (5 < x<8.5), which exhibits a coercivity of 1.23 T and enhanced Ms, increasing by 21% than pure SmCo5

.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Scheme 1
Fig. 1
Fig. 2
Fig. 3
Fig. 4

Similar content being viewed by others

References

  1. Xu X, Li Y, Ma Z, Yue M, Zhang D. Sm2Co7 nanophase inducing low-temperature hot deformation to fabricate high performance SmCo5 magnet. Scripta Mater. 2020;178:34.

    Article  CAS  Google Scholar 

  2. Liu F, Hou YL, Gao S. Exchange-coupled nanocomposites: chemical synthesis, characterization and applications. Chem Soc Rev. 2014;43(23):8098.

    Article  CAS  Google Scholar 

  3. Ma ZH, Yue M, Wu Q, Li CL, Yu YS. Designing shape anisotropic SmCo5 particles by chemical synthesis to reveal the morphological evolution mechanism. Nanoscale. 2018;10(22):10377.

    Article  CAS  Google Scholar 

  4. Shen B, Yu C, Baker AA, McCall SK, Yu Y, Su D, Yin Z, Liu H, Li J, Sun S. Chemical synthesis of magnetically hard and strong rare earth metal based nanomagnets. Angew Chem Int Ed. 2019;58(2):602.

    Article  CAS  Google Scholar 

  5. Wang QY, Zheng L, An SZ, Zhang TL. Thermal stability of surface modified Sm2Co17-type high temperature magnets. J Magn Magn Mater. 2013;331:245.

    Article  CAS  Google Scholar 

  6. Zhang TL, Liu HY, Jiang CB. 2:17-type SmCo quasi-single-crystal high temperature magnets. Appl Phys Lett. 2015;106(16):162403.

    Article  Google Scholar 

  7. Zhang TL, Liu HY, Ma ZH, Jiang CB. Single crystal growth and magnetic properties of 2: 17-type SmCo magnets. J Alloy Compd. 2015;637:253.

    Article  CAS  Google Scholar 

  8. Ma ZH, Tian H, Cong LY, Wu Q, Yue M, Sun SH. A flame-reaction method for the large-scale synthesis of high-performance SmxCoy nanomagnets. Angew Chem Int Ed. 2019;58(41):14509.

    Article  CAS  Google Scholar 

  9. Ma ZH, Zhang TL, Wang H, Jiang CB. Synthesis of SmCo5 nanoparticles with small size and high performance by hydrogenation technique. Rare Met. 2018;37(12):1021.

    Article  CAS  Google Scholar 

  10. Ma ZH, Yang SX, Zhang TL, Jiang CB. The chemical synthesis of SmCo5 single-crystal particles with small size and high performance. Chem Eng J. 2016;304:993.

    Article  CAS  Google Scholar 

  11. Ma ZH, Liang JM, Ma W, Cong LY, Wu Q, Yue M. Chemically synthesized anisotropic SmCo5 nanomagnets with a large energy product. Nanoscale. 2019;11(26):2484.

    Google Scholar 

  12. Shen B, Yu C, Su D, Yin ZY, Li JR, Xi Z, Sun SH. A new strategy to synthesize anisotropic SmCo5 nanomagnets. Nanoscale. 2018;10(18):8735.

    Article  CAS  Google Scholar 

  13. Dong Y, Zhang TL, Xia ZC, Wang H, Ma ZH, Liu X, Xia W, Coey JMD, Jiang CB. Dispersible SmCo5 nanoparticles with huge coercivity. Nanoscale. 2019;11(36):16862.

    Article  Google Scholar 

  14. Ma ZH, Zhang TL, Jiang CB. Exchange-coupled SmCo5/Co nanocomposites synthesized by a novel strategy. RSC Adv. 2015;5(108):891282.

    Article  Google Scholar 

  15. Poudyal N, Liu J. Advances in nanostructured permanent magnets research. J Phys D Appl Phys. 2013;46(4):043001.

    Article  Google Scholar 

  16. Shen B, Mendoza-Garcia A, Baker SE, McCall SK, Yu C, Wu LH, Sun SH. Stabilizing Fe nanoparticles in the SmCo5 matrix. Nano Lett. 2017;17(9):5695.

    Article  CAS  Google Scholar 

  17. Coey JMD. Perspectives in permanent magnetism. J Magn Magn Mater. 1995;140:1041.

    Article  Google Scholar 

  18. Szlaferek A. Magnetic properties of two-phase magnets; a model approach. J Alloys Compd. 1998;278(1–2):260.

    Article  CAS  Google Scholar 

  19. Fukunaga H, Ikeda M, Inuzuka A. A new type of nanocomposite magnets including elongated soft magnetic grains—computer simulation. J Magn Magn Mater. 2007;310(2):2581.

    Article  CAS  Google Scholar 

  20. Balamurugan B, Sellmyer DJ, Hadjipanayis GC, Skomski R. Prospects for nanoparticle-based permanent magnets. Scripta Mater. 2012;67(6):542.

    Article  CAS  Google Scholar 

  21. Le Breton J M, Larde R, Chiron H, Pop V, Givord D, Isnard O, Chicinas I. A structural investigation of SmCo5/Fe nanostructured alloys obtained by high-energy ball milling and subsequent annealing. J Phys D Appl Phys. 2010;43(8):085001.

    Article  Google Scholar 

  22. Zhang J, Zhang SY, Zhang HW, Shen BG. Structure, magnetic properties, and coercivity mechanism of nanocomposites SmCo5/α-Fe magnets prepared by mechanical milling. J Appl Phys. 2001;89(10):5601.

    Article  CAS  Google Scholar 

  23. Rong C, Zhang Y, Poudyal N, Szlufarska I, Hebert RJ, Kramer MJ, Ping Liu J. Self-nanoscaling of the soft magnetic phase in bulk SmCo/Fe nanocomposite magnets. J Mater Sci. 2011;46(18):6065.

    Article  CAS  Google Scholar 

  24. Chaubey GS, Poudyal N, Liu Y, Rong C, Liu JP. Synthesis of Sm–Co and Sm–Co/Fe nanocrystals by reductive annealing of nanoparticles. J Alloys Compd. 2011;509(5):2132.

    Article  CAS  Google Scholar 

  25. Hou Y, Sun S, Rong C, Ping Liu J. SmCo5/Fe nanocomposites synthesized from reductive annealing of oxide nanoparticles. Appl Phys Lett. 2007;91(15):153117.

    Article  Google Scholar 

  26. Ma ZH, Liu H, Yue M. Magnetically recyclable Sm2Co17/Cu catalyst to chemoselectively reduce the 3-nitrostyrene into 3-vinylaniline under room temperature. Nano Res. 2019;12(12):3085.

    Article  CAS  Google Scholar 

  27. Lee J, Kim J, Kim D, Lee G, Oh YB, Hwang TY, Lim JH, Cho HB, Kim J, Choa YH. Exchange-coupling interaction in zero- and one-dimensional Sm2Co17/FeCo core–shell nanomagnets. ACS Appl Mater Interfaces. 2019;11(29):26222.

    Article  CAS  Google Scholar 

  28. Saito T, Nishio-Hamane D. High-coercivity SmCo5/α-Fe nanocomposite magnets. J Alloys Compd. 2018;735:218.

    Article  CAS  Google Scholar 

  29. Lu RB, Ma ZH, Zhang TL, Jiang CB. Chemical synthesis of SmCo5/Co magnetic nanocomposites. Rare Met. 2019;38(4):306.

    Article  CAS  Google Scholar 

  30. Weng XJ, Zhao GP, Tang H, Shen LC, Xiao Y. Thickness-dependent coercivity mechanism and hysteresis loops in hard/soft magnets. Rare Met. 2020;39(1):22.

    Article  CAS  Google Scholar 

  31. Han GH, Liu YQ, Yang WW, Geng S, Cui WB, Yu YS. Fabrication, characterization, and magnetic properties of exchange-coupled porous BaFe8Al4O19/Co06Zn04Fe2O4 nanocomposite magnets. Nanoscale. 2019;11:10629.

    Article  CAS  Google Scholar 

  32. Yang WW, Lei WJ, Yu YS, Zhu WL, George TA, Li X-Z, Sellmyer DJ, Sun S. From FePt–Fe3O4 to L10-FePt–Fe nanocomposite magnets with a gradient interface. J. Mater. Chem. C. 2015;3(27):7075.

    Article  CAS  Google Scholar 

Download references

Acknowledgments

This study was financially supported by the National Natural Science Foundation of China (No. 51701109), the Natural Science Foundation of Beijing Municipality, China (No. 2192007), the China Postdoctoral Science Foundation (No. 2018M641132) and. Leshan Normal University Research Program, China (No. LZD021).

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Kun Li or Zhen-Hui Ma.

Electronic supplementary material

Below is the link to the electronic supplementary material.

Supplementary material 1 (DOCX 21 kb)

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Xu, YH., Jiang, Q., Li, K. et al. Chemically synthesizing exchange-coupled SmCo5/Sm2Co17 nanocomposites. Rare Met. 40, 575–581 (2021). https://doi.org/10.1007/s12598-020-01516-z

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12598-020-01516-z

Keywords

Navigation