Abstract
We use micro-computed tomography (µ-CT) to characterize the sizes, shapes, and locations of layer perforation (LP) defects in laminates of copper (Cu) and tantalum (Ta) processed by accumulative roll bonding (ARB). One—termed Cu/Ta—was processed from an initial stacking of seven alternating Cu and Ta sheets, with the exterior sheets being Cu. In the other—termed Ta/Cu—the exterior sheets are Ta. Cu/Ta remained intact during processing and exhibits an approximately uniform spatial distribution of LPs. By contrast, Ta/Cu fractured by longitudinal splitting. LPs in this latter sample are concentrated near the sample surfaces. Moreover, their density increases with decreasing distance to the fracture surface. These findings show that materials undergoing ARB may remain intact, despite profuse formation of LPs, provided that the LPs are uniformly distributed. However, a non-uniform distribution of LPs is correlated with longitudinal splitting.
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Acknowledgments
This material is based upon work supported by the US Department of Energy, National Nuclear Security Administration under Award No. DE-NA0003857. Neutron activation analysis was performed at Texas A&M University by B. Tomlin. ARB was performed at Los Alamos National Laboratory. The authors acknowledge the financial support of the University of Michigan College of Engineering and technical support from the Michigan Center for Materials Characterization. We thank C. Miller and C. Trujillo for helpful discussions regarding ARB.
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Semenchenko, L.V., Mier, R.M., Muyanja, N.S. et al. Near-Surface Layer Perforations as Precursors to Fracture in Accumulative Roll Bonding of a Multilayered Metal Composite. Metall Mater Trans A 55, 63–72 (2024). https://doi.org/10.1007/s11661-023-07222-6
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DOI: https://doi.org/10.1007/s11661-023-07222-6