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A Perspective on Plasma Spray Technology

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Abstract

Plasma spraying is often assumed to be a mature technology in which all the important phenomena have been observed and described adequately. However, the intricate interactions between the electrically conducting fluid and electromagnetic, thermal and acoustics phenomena that affect the operation of the plasma torch are not fully understood as yet. Also, variants of the plasma spray process are emerging and raise new scientific questions. These technologies include the spraying of liquid feedstock in the form of submicrometric particles or chemical precursors in a solvent and, coatings formed by vapor condensation onto the substrate. These relatively novel techniques make possible the production of thinner coatings than in air plasma spraying with a fine and even nanostructured microstructure. This paper attempts to define some of the current important issues and research priorities in the plasma spray field.

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Notes

  1. http://www.oerlikon.com/metco/en/products-services/coating-equipment/thermal-spray/spray-guns/.

  2. GTV Verschleißschutz GmbH website (August 2014)

    http://www.gtv-mbh.com/cms/upload/downloads/en/GTV_Delta_Plasmabrenner_en.pdf.

  3. Northwest Mettech Corp. (August 2014): http://www.mettech.com/.

  4. International Energy Outlook Report 2013, US Energy Information Administration.

  5. Federal Aviation Administration, Press release, 12 March 2012.

  6. ILCD Handbook, General guide for Life Cycle Assessment, © European Union.

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Correspondence to Armelle Vardelle.

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Vardelle, A., Moreau, C., Themelis, N.J. et al. A Perspective on Plasma Spray Technology. Plasma Chem Plasma Process 35, 491–509 (2015). https://doi.org/10.1007/s11090-014-9600-y

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