1 Introduction

Nowadays processing of renewable resources, especially lignocellulosic biomass, seems to be the most attractive and promising option for the production of chemical compounds in an environmentally friendly and CO2-neutral way [1]. Furfural obtained from lignocellulose is not only a platform molecule for the production of fuels (e.g. tetrahydrofuran), but also a precursor for further synthesis being a universal tool for the preparation of new compounds integrated in the biorefinery concept [2]. One of the promising directions of furfural transformation consists in its oxidation resulting in various organic acids (succinic, maleic, etc.), which are important in the production of drugs, insecticides, resins, plasticizers, etc. [3].

Oxidation of furfural with hydrogen peroxide as a green oxidant has been investigated over Amberlyst-15 [4, 5], sulfonic resins [6], Smopex-101 (poly (ethylene-graft-polystyrene) with sulfonic groups) [7], sulphated zirconia [8], zeolites [4], etc. Moreover, it has been found that the application of betaine hydrochloride as a catalyst leads to the selective formation of maleic and fumaric acid (total yield ˃ 90%) [9]. Bimetallic CuMoO4 has been demonstrated to be selective in the oxidation of furfural to 2(5H)-furanone and maleic acid due to the synergetic action of Cu and Mo species facilitating activation of the carbonyl group of the initial reagent [10]. Acidic (modified with SO3H groups) metal-free graphene oxide has been discovered to catalyze effectively oxidation of furfural into succinic acid (yield up to 88%) [11]. Ultrasonic oxidation of furfural over β-cyclodextrin-SO3H carbon catalyst also results in the selective formation of succinic acid (ca. 81%) [12]. Furfural has been also upgraded to succinic acid (up to 93% yield) using polybenzoxazine-based SO3H-carbocatalysts with nitrogen functionalities [13]. Another valuable product 2(5H)-furanone used as an intermediate to produce various value-added products such as fuels, solvents, aroma chemicals, etc. [14, 15] has been obtained (yield up to 52%) through the oxidation of furfural with hydrogen peroxide using homogeneous acid catalysts [16].

Amberlyst-15 [4] as well as Smopex-101 [7] were discovered to be the most selective towards succinic acid (up to 80%) while zeolites demonstrated much lower selectivity (17%) [4] which was ascribed to spatial limitations of their micropores (in particular, ZSM-5) for the bulk reagents. Therefore, a separate task upon application zeolite catalysts for processing renewable raw materials consists in the creation of hierarchically porous structures, in particular, generation of mesoporosity allowing to accelerate diffusion of the reagents inside the zeolite crystal, as well as to increase the number of accessible active sites [17, 18] in this way affecting selectivity [17].

Therefore, the aim of the current paper was to evaluate catalytic activity of ZSM-5 based micro-mesoporous materials as well as conventional ZSM-5 and Beta zeolites and mesoporous silica in the oxidation of furfural with hydrogen peroxide as a green oxidant in mild conditions.

2 Experimental

2.1 Catalysts Preparation

For the preparation of 1MMAS (micro-mesoporous aluminosilicate), the low-temperature dual template method using a micellar (25% CTACl (Aldrich) aqueous solution) and molecular (tetrapropylammonium hydroxide (TPAOH, 40% aqueous solution, SACHEM, Inc.) templates was applied. A sol-precursor of ZSM-5 zeolite (Si/Al = 50 in the initial reaction mixture) was mixed with CTACl solution (CTACl/(Si + Al) = 0.1) followed by stirring for 60 min and hydrothermal treatment (HTT) at 100 °C for 2 days (Table 1). The composition of the dual template reaction mixture (RM, pH 12.9) was the following: 1.0SiO2: 0.01Al2O3: 0.36TPAOH: 0.102CTACl: 16.27H2O. The detailed experimental procedure was published earlier in Ref. [19].

Table 1 Parameters of hydrothermal treatment and porosity (from N2 ad(de)sorption at 77 K) of the prepared catalysts

In order to synthesize 2MMAS, the pH of a sol-precursor of ZSM-5 zeolite (Si/Al = 50) was adjusted to 11 (from 12.9) using 1.6 M HCl solution. The resulting dual template mixture [TPAOH/(Si + Al) = 0.35, H2O/(Si + Al) = 35] was subjected to HTT at 100 °C for 3 days (Table 1) [19].

3MMAS was prepared in the presence of a dual-functional template N-hexadecyl-N'-hexyl-N,N,N',N'-tetramethyl-1,6-diammoniumhexane dibromide [C16H33–N+(CH3)2–C6H12–N+(CH3)2–C6H13](Br)2 (C16–6–6Br2) according to the approach described in [20,21,22]. Such bifunctional template of the Gemini type contains hydrophilic fragments in the space of which the formation of the zeolite structure takes place, and the hydrophobic tails C16-C18 limiting the crystal growth in one or several directions.

The reaction mixture (Si/Al = 50) had the following composition: 1.0SiO2: 0.01Al2O3: 0.6NaOH: 0.1C16–6–6Br2: 0.18H2SO4: 40H2O. TEOS was used as a silicon source, aluminum sulfate octadecahydrate (Sigma-Aldrich, 98%) – as an aluminum source. A molecular template (TPAOH/C16-6-6Br2 = 6.5·10–3, note a low amount of TPAOH) was also applied as an additive. The resulting RM was subjected to HTT at 130 °C for 6 days in a rotating autoclave (60 rpm) (Table 1).

The reference samples – ZSM-5 (Si/Al = 50 in the initial reaction mixture), Beta (Si/Al = 35) and AlSi-SBA-15 (Si/Al = 50) were prepared using the standard procedures described in [23, 24] and [25], respectively.

All the obtained materials were thoroughly washed with distilled water, dried and calcined in air at 550 °C for 5 h (2 °C/min). After calcination 3MMAS, ZSM-5 and Beta were subjected to triple ion-exchange in 1 M NH4Cl solution at room temperature for 24 h with the subsequent conversion of the obtained NH+4-forms into H-forms using a standard experimental procedure (heating at 550 °C for 5 h, the rate of 2 °C/min).

2.2 Characterization

The phase composition of the prepared materials was investigated using X-ray diffractometer D8 ADVANCE (Bruker AXS) with CuKα-radiation. The degree of crystallinity of the partially crystalline samples was estimated by the change in the ratio of the intensities of the characteristic reflexes at 2θ = 23.0°; 23.8°; 24.2° compared to highly crystalline ZSM-5 zeolite, for which the degree of crystallinity was considered as unity.

The content of Si and Al in the prepared samples was determined by energy dispersive X-ray spectroscopy (FEI Quanta 200 FEG instrument).

The SEM images of the synthesized catalysts were obtained using the field emission SEM FEI Quanta 200 FEG. The images were taken using an accelerating voltage of 15–20 kV and a beam current of 0.65 nA. Before imaging the samples were coated with a platinum film of 15 nm thickness, using a sputtering method. The TEM images were obtained using the field emission TEM JEM-2100F (JEOL) with an accelerating voltage of 200 kV. The sample was dispersed in ethanol in an ultrasonic bath for 5 min followed by the application of the suspension to a copper grid coated with a carbon film.

Nitrogen ad(de)sorption was measured by a volumetric method (77 K, up to 1 atm) using an analyzer of porous materials Sorptomatic 1990 (Thermo Electron Corp.). Before the measurements the samples were evacuated (P ≤ 0.7 Pa) at 350 °C for 5 h. The specific surface area SBET was determined by BET equation [26], an average micropore size was evaluated by the method of Saito-Foley [27]. The mesopore size was calculated from the desorption branches of the isotherms, using the method of Barrett-Joyner-Halenda (BJH) [28]. The micropore and mesopore volumes as well as the mesopore surface area and external surface area for S-shaped isotherms (IV type) were determined using the comparative t-plot method [29]. The micropore volume of ZSM-5 and Beta zeolites was calculated by the Dubinin-Radushkevich equation [30].

Acidity of the catalysts was investigated by the standard method of temperature-programmed desorption of ammonia (ammonia TPD) [31]. The samples were activated for 30 min in the helium flow at 550 °C (heating rate was 15 °C/min), cooled to 100 °C and saturated with NH3 for 20 min; physically bound ammonia was desorbed by purging with helium at 100 °C. The residual NH3 was desorbed by the temperature-programmed heating in the temperature range of 100–700 °C (15 °C/min). The positions of the ammonia desorption maxima were determined using chromatograph LHM-80 (thermal conductivity detector) and registered as a TPDA curve. The total amount of desorbed NH3 was calculated by the titrating with 1·10–3 M HCl solution using an automatic titrating burette. The peak positions of ammonia thermal desorption were determined by the deconvolution of TPDA curves using the Gaussian distribution. According to the position of the temperature maximum of NH3 desorption, the acid sites can be attributed to weak (Tmax of desorption < 300 °C), medium strength (Tmax at 300–400 °C) and strong (Tmax > 400 °C) [19].

Pyridine ad(de)sorption with an IR-spectral control being a common method for the investigation of zeolites and mesoporous molecular sieves (MMS), was applied for the determination of the nature, strength and concentration of acid sites [21]. The thin plates of the studied materials (8–12 mg/cm2, without a binder) were placed in a cuvette with NaCl windows and evacuated (P = 1.4 Pa) at 400 °C for 1 h. Afterwards pyridine was adsorbed at 150 °C for 15 min, and desorbed at 150–400 °C (step 50 °C, holding time 30 min). The concentration of Lewis (L-sites) and Brønsted (B-sites) acid sites was estimated from the integral intensity of the absorption bands at 1454 cm–1 and 1545 cm–1 respectively using the integral molar extinction coefficients for the indicated bands: ε(L) = 2.22 cm/μmol and ε(B) = 1.67 cm/μmol [32].

Taking into account inaccessibility of the micropores of ZSM-5 zeolite for 2,6-di-tert-butylpyridine (DTBPy, kinetic diameter is 0.8 nm [33]), the method of DTBPy ad(de)sorption with an IR-spectral control was used to determine the nature, strength and concentration of acid sites accessible for bulk molecules. The experimental procedure is similar to the one described for pyridine. The concentration of B-sites was estimated by the integral intensity of the absorption band at 1530 cm–1 using the integral molar extinction coefficient ε(B) = 1.67 cm/μmol [34].

2.3 Catalytic Tests

Oxidation of furfural with hydrogen peroxide was performed according to the previously published procedure for Smopex-101 and sulphated zirconia [7, 8]. Furfural (Sigma Aldrich, ≥ 98 wt%) was used as received without further treatment. The reaction products (2(5H)-furanone, formic, succinic, furoic, maleic, fumaric, malonic and malic acids) were purchased from various suppliers and applied as standards.

The reaction was performed in a three-neck isothermal glass reactor equipped with a reflux condenser, a mechanical agitator and a heating jacket. In a typical kinetic experiment, the initial concentration of furfural was 0.5 mol/l, the catalyst weight – 0.1 g, the stirring speed – 500 rpm. Deionized water was used as a solvent (V = 70 ml), the reaction temperature was 75 °C. After the reaction mixture reached the desired temperature, hydrogen peroxide was injected into the reactor (H2O2/furfural ratio = 4, excess was taken to counterbalance potential H2O2 decomposition). The reaction was carried out under constant helium flow (15 ml/min).

The samples were taken from the reactor at different time intervals, filtered with a 0.45 µm syringe filter and analyzed by HPLC using HPLC Agilent 1100 series equipped with an RI detector and an Aminex HPX-87H column (300 × 7.8 mm). Sulphuric acid (5 mmol/l) was used as a mobile phase.

3 Results and Discussion

3.1 Catalysts Characterization

Low-temperature dual template synthesis results in the formation of an X-ray amorphous material (1MMAS) characterized by mesostructure (the interplanar distance corresponding to the first reflex d0 = 3.5 nm) with a relatively low ordering degree (Fig. 1a, c). According to our previous paper [35] the synthesized sample contains secondary building units of ZSM-5 as was demonstrated by FTIR spectroscopy. In particular, an absorption band at ca. 550 cm–1 corresponded to an asymmetric stretching vibration of (alumino)siloxane bond in five-membered ring of Si(Al)O4/2 tetrahedra [36]. The morphology of 1MMAS is mainly uniform being presented by amorphous spherical particles of ca. 2 μm in size (Fig. 2a) similar to alumino-silica MMS MCM-41.

Fig. 1
figure 1

XRD patterns of the calcined zeolite materials in low- (a, b) and high-angle (c) regions (an as-synthesized sample is marked with asterisk)

Fig. 2
figure 2

SEM (ac) and TEM (d) images of 1MMAS (a), 2MMAS (b), 3MMAS (c) and ZSM-5 (d)

2MMAS being a material with a low degree of zeolitization (<0.10, Fig. 1c) possesses an ordered mesostructure (Fig. 1a). This sample contains, along with the amorphous material, also zeolite crystallites with the size of ca. ~ 0.5 µm (Fig. 2b). According to our previous paper [19] similar partially zeolitized materials exhibit both the wormhole mesopores and straight mesopores typical for MCM-41. The presence of wormhole mesoporosity was ascribed to the imperfection of mesostructure.

3MMAS generated in the reaction mixture with the dual-functional template C16–6–6Br in combination with the additive of TPAOH, is a crystalline material (Fig. 1c) consisting of ZSM-5 nanoparticles agglomerates. A small-angle reflex in the XRD pattern of 3MMAS (Fig. 1b) testifies a high uniformity of zeolite nanoparticles in size and shape. The indicated zeolite type sample consists of flake-like particles (the packs of ZSM-5 zeolite, Fig. 2c) separated by the nanoparticles (“pillars”) as was previously demonstrated in [35]. The presence of pillars between the ZSM-5 layers leads to the preservation of the low-ordered lamellar mesostructure during calcination (Fig. 1b). ZSM-5 consists of typical large (ca. 1.5 µm) spherical particles (Fig. 2d).

Sorption characteristics of the prepared samples obtained from the nitrogen ad(de)sorption isotherms (Fig. S1) are presented in Table 1. 1MMAS contains quite uniform mesopores (diameter 2.3 nm). The decrease of the pH of the zeolite-forming reaction mixture (from 12.9 to 11) results in the formation (2MMAS) of obviously interparticle mesopores (Vmeso = 0.30 cm3/g, Dmeso = 16 nm) along with the typical ones of MCM-41 (2.7 nm). In addition, the formation of zeolite crystallites leads to a decrease in mesopore volume and specific surface area, as well as the appearance of micropores typical of ZSM-5 (Dmicro = 0.55 nm, Table 1). The porosity of 3MMAS is presented by micropores inherent to ZSM-5 zeolite (Vmicro = 0.11 cm3/g) and homogeneous in size interparticle mesopores (Vmeso = 0.30 cm3/g, Dmeso = 2.7 nm, Smeso = 230 m2/g). The indicated mesopores correspond to the voids between zeolite nanolayers agglomerated during the synthesis and subsequent calcination (Fig. 2c). Beta zeolite contains mainly micropores (Table 1) similar to ZSM-5. AlSi-SBA-15 is characterized by the presence of a large volume (1.2 cm3/g) of uniform mesopores (D = 9.2 nm).

According to the results of ammonia TPD (Fig. S2, Table 2), the X-ray amorphous material 1MMAS possessing secondary building units of ZSM-5 zeolite contains mainly medium strength acid sites in the concentration of ca. 150 μmol/g (maximum of NH3 desorption at 320 °C). According to ad(de)sorption of pyridine with the IR-spectral control, 1MMAS is characterized by a significant concentration of medium strength Brønsted (74 μmol/g, pyridine is completely desorbed at 350 °C) and Lewis acid sites (150 μmol/g, the temperature of complete desorption is above 400 °C), which also indicates the presence of zeolite precursors in its mesostructure. It is worth noting that the concentration of Lewis acid sites in the above sample is almost twice higher than the concentration of Brønsted acid sites (Fig. 3).

Table 2 Acidity of the prepared catalysts from ammonia TPD
Fig. 3
figure 3

Histograms of the dependence of concentration of pyridine interacting with Brønsted (a) and Lewis (b) acid sites on the desorption temperature (150–450 °C) for 1MMAS–3MMAS, ZSM-5, AlSi-SBA-15, Beta (shaded columns for 2,6-di-tert-butylpyridine)

The partially zeolitized 2MMAS sample contains medium strength acid sites (the temperature of ammonia desorption is 320 °C) with the total concentration of 137 μmol/g. The total concentration of acid sites in the prepared X-ray amorphous and partially crystalline materials (ca. 200–140 μmol/g) was measured to be much lower than the expected values (~ 400–250 μmol/g), calculated considering the aluminium content in the samples (Table 2). The above difference was explained by the inaccessibility of a certain Al fraction for bases or its octahedral coordination resulting in the absence of acidity [19]. In addition, the concentration and strength of Brønsted acid sites is naturally lower in comparison with ZSM-5 zeolite (113 µmol/g, the temperature of pyridine desorption is 400 °C, Fig. 3).

3MMAS (Si/Al = 42), being a highly crystalline material, contains strong acid sites (Table 2), similar to ZSM-5 zeolite (Si/Al = 30). Compared to other samples, this material exhibits stronger Brønsted acid sites (the temperature of complete pyridine desorption is 450 °C) in higher concentration, and a higher ratio of Brønsted to Lewis acidity. Beta zeolite is characterized by an increased concentration of Brønsted acid sites (Fig. 3). The amorphous nature of AlSi-SBA-15 reflects a low acid sites concentration in this material (Table 2, Fig. 3).

According to 2,6-di-tert-butylpyridine (DTBPy) adsorption (Fig. 3), most of the Brønsted acid sites in 1MMAS and 2MMAS are accessible for bulk molecules (accessibility index is ca. 0.7–0.8) being located either on the mesopore surface for X-ray amorphous material or on the external surface of zeolite crystallites for partially crystalline sample [35]. A high micropore content in 3MMAS is responsible for a low accessibility index of Brønsted acid sites (ca. 0.2).

3.2 Catalytic Activity

As was shown previously [8] furfural can be oxidized without a catalyst yielding formic acid, 2(5H)-furanone, succinic acid and other products in minor quantities. Furfural oxidation has been considered as an autocatalytic reaction [8] because formic acid generated from unstable 2-hydroxyfuran is capable to catalyze the process homogeneously. The application of the catalyst (e.g. sulfated zirconia) resulted in an increase of the reaction rate yielding together with the main products (2(5H)-furanone, formic and succinic acids) also maleic acid and 5-hydroxy-2(5H)-furanone. The corresponding reaction scheme is presented in Fig. 4, showing the formed products.

Fig. 4
figure 4

Reaction scheme of furfural oxidation. Modified from [8] based on the experimental results and kinetic modelling of this work

Prepared micro-mesoporous aluminosilicates, ZSM-5 and Beta zeolites, as well as mesoporous silica AlSi-SBA-15 for comparison were tested in the oxidation of furfural with hydrogen peroxide. As can be seen from the obtained corresponding kinetic curves (Fig. 5), the reaction products are 2(5H)-furanone, formic, succinic, maleic, malic and other organic acids presented in smaller amounts as well as 5-hydroxy-2(5H)-furanone reported previously to be formed over sulfated zirconia [8].

Fig. 5
figure 5

Concentration curves of furfural oxidation with hydrogen peroxide over the prepared zeolite-based catalysts: a – 1MMAS, b – 2MMAS, c – 3MMAS, d – ZSM-5, e – AlSi-SBA-15, f – Beta

As it is known [37] oxidation of furfural results in furfural-α-hydroxyhydroperoxide via the Bayer-Villiger reaction followed by the transformation of unstable 2-formyloxyfuran hydrolyzing to 2-hydroxyfuran (giving various organic acids) and formic acid. The results of furfural oxidation with hydrogen peroxide are summarized in Table 3.

Table 3 Catalytic results for the prepared materials in oxidation of furfural with hydrogen peroxide

As can be seen from Fig. 5 a transition from 1 to 3MMAS allows higher furfural oxidation rates as well as an increase in the amount of succinic acid and 2(5H)-furanone. Application of Beta zeolite affords a faster furfural transformation, however, a lower yield of succinic acid and 2(5H)-furanone while the yield of maleic acid is turned out to be higher than with other samples (Table 3).

Selectivity dependence towards some reaction products, namely succinic acid, 2(5H)-furanone, maleic acid and 5-hydroxy-2(5H)-furanone on the conversion of furfural is presented in Fig. 6. All the curves except the one for 5-hydroxy-2(5H)-furanone (Fig. 5d) demonstrate a general trend of an increase of selectivity with conversion connected with the parallel routes of their formation from 2-hydroxyfuran [8]. A decrease of selectivity towards 5-hydroxy-2(5H)-furanone with conversion (Fig. 6d) is obviously associated with its involvement in consecutive reactions, namely yielding succinic and maleic acids [8].

Fig. 6
figure 6

Selectivity towards succinic acid (a), 2(5H)-furanone (b), maleic acid (c) and 5-hydroxy-2(5H)-furanone (d) as a function of furfural conversion over the investigated catalysts

Influence of acidity of all prepared catalysts on the catalytic performance was also analyzed (Fig. 7). In particular, the yields of 2(5H)-furanone, succinic acid and maleic acid only slightly increased with a rise of the ratio of Brønsted and Lewis acid sites determined by the pyridine ad(de)sorption (Fig. 7a). The correlation of the parameter Smeso/SBET*CB reflecting the influence of acidity (CB) and the fraction of the accessible acid sites (Smeso/SBET) [38] with the yield of the targeted products is presented in Fig. 7b. The yield of 2(5H)-furanone slightly increased with an increase of the indicated parameter while the yields of succinic and maleic acid remained almost unchanged. Considering the above results, it can be concluded that even significant differences both in acidity and porosity, in particular upon transition from amorphous or low crystalline zeolite-based materials to highly crystalline traditional zeolites, result only in minor changes of selectivity towards the desired reaction products.

Fig. 7
figure 7

The yields of 2(5H)-furanone, succinic and maleic acids as a function of a The ratio of Brønsted and Lewis acid sites and b Brønsted acid sites concentration on the mesopore surface

Separate catalytic experiments aimed at catalyst reusability elucidation showed a stable furfural conversion (ca. 98–100% of the initial value) and selectivity to the desired products. Prior to reusage, the samples were subjected to an activation procedure by heat treatment in air (450 °C, 2 h) typical for zeolitic materials.

Overall analysis of concentration dependencies and selectivity points out on strong similarities between oxidation of furfural over sulfated zirconia [8] and the current data with zeolite based catalysts. To illustrate that the same reaction network can be used, kinetic analysis of the data generated in this work was performed using previously reported kinetic model [8]. For the sake of avoiding repetitions, only few kinetic equations will be presented here for illustration purposes. For instance, the generation equations for the main reactants and products are.

$$\frac{1}{{\rho_{B} }}\frac{{dC_{furfural} }}{dt} = - r_{1} - r_{10} ;\,\frac{1}{{\rho_{B} }}\frac{{dC_{formic\_acid} }}{dt} = r_{1} + r_{4} + r_{7} - r_{9} ;\,\frac{1}{{\rho_{B} }}\frac{{dC_{succinic\_acid} }}{dt} = - r_{5} ;\,\frac{1}{{\rho_{B} }}\frac{{dC_{2(5H)furanone} }}{dt} = r_{3}$$
(1)

where \(\rho_{B}\) is the catalyst bulk density (the catalyst mass divided by the liquid volume), r is rate of a particular step in Fig. 4, Ci- is the concentration of compound i and t is time. The reaction rates for all reactions in Fig. 4, where hydrogen peroxide is involved, were considered to be of first order in hydrogen peroxide. In addition, all reactions are of first order towards the organic compounds. Overall, in the model, experimentally measured concentrations of 11 organic compounds were compared with the calculations using the numerical data fitting software ModEst [39]. Details of the parameter estimation were presented in the previous contribution [8].

Taking into account a large number of parameters and a rather limited data set for each material, it was expected that the estimated values for at least several rate constants will have high errors. Therefore, kinetic modelling was aimed at demonstrating applicability of the model to explain the data rather than to determine in a precise and statistically reliable way values of all parameters. Subsequently results of the calculations for only 2MMAS and 3MMAS are presented in Fig. 8 clearly illustrating applicability of the kinetic model to treat the data, as the model was capable to capture changes in the concentrations for the reacting compounds.

Fig. 8
figure 8

Comparison between experimental (symbols) and calculated (lines) concentrations of reactants and products for a 2MMAS and b 3MMAS catalyst

The coefficient of determination R2 defined with respect to the variance of all experimental points relative to the mean value of all observations was in the range 96–97% also confirming an adequate fit. The values of kinetic parameters with the corresponding errors are given in Tables 4 and 5 confirming that the rate constants for formation of minor compounds (e.g. fumaric or malonic) are poorly identified as the errors for the corresponding constants (e.g. k+8, k-8) are large. Similar to the parameter estimation procedure for sulphated zirconia formation of maleic acid from 2(5H)-furanone could be disregarded even if such formation from the chemical viewpoint is possible. On the other hand, concentration of 2(5H)-furanone within the studied reaction time was approaching a constant value (more clearly seen for 3MMAS), thus its consecutive transformations are apparently slow.

Table 4 Results of parameter estimation for 2MMAS catalyst
Table 5 Results of parameter estimation for 3MMAS catalyst

4 Conclusions

Oxidation of furfural with hydrogen peroxide over micro-mesoporous aluminosilicates based on ZSM-5 zeolite, obtained by a dual template method and in the presence of a dual-functional template, as well as ZSM-5, Beta zeolites and mesoporous molecular sieve AlSi-SBA-15 applied as the reference materials, was investigated. Minor changes of selectivity towards the desired products were found even if acidity and porosity of the catalyst were substantially different. Within the MFI zeolite structure application of the hierarchical zeolite with a developed mesopore surface area resulting in the enhanced accessibility of Brønsted acid sites for bulk molecules allows to reach a slightly higher yield of the desired products (succinic acid and 2(5H)-furanone – up to 19.5% and 28.5%, respectively) compared to traditional ZSM-5 zeolite and MMS AlSi-SBA-15.

The kinetic model advanced previously to treat the experimental data for oxidation of furfural over sulphated zirconia was extended to describe the data also for micro-mesoporous aluminosilicates.