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Research progress on the chatter stability in machining systems

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Abstract

The research status and progress of the chatter stability in machining systems were systematically reviewed. Three types of chatter mechanisms and their interrelationships in machining processes were introduced. To establish a comprehensive and accurate chatter stability model, the factors that primarily influence chatter stability were discussed from two perspectives: system structure and machining processes. The methods for identifying dynamic parameters of the machining system, including modal parameters and contact stiffness, were summarized. The principle, advantages, shortcomings, and applications of chatter stability region solution methods, including the stability lobe diagram (SLD) methods, the frequency-domain methods, and the time-domain methods, were comprehensively analyzed. As the standard representation methods of stability analysis, SLD can be obtained based on control theory and machine learning techniques, respectively. The frequency-domain methods can be categorized into single-frequency methods and multi-frequency methods, while the time-domain methods encompass simulation time-domain methods and various discretization methods. In addition, the uncertainty analysis of the chatter stability was conducted for the first time, taking into account the uncertain parameters. The uncertainty analysis methods were outlined based on probability theory, interval number theory, and fuzzy set theory. On the above bases, the research challenges of the chatter stability in machining systems were summarized. Finally, its development trend has been prospected.

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Funding

This work was supported by the Special Fund for the Construction of Hunan Innovative Province (grant no. 2022GK4025), Hunan Provincial Innovation Foundation for Postgraduate (grant no. CX20221043), and the Natural Science Foundation of Hunan Province (grant no. 2020JJ4309).

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Authors and Affiliations

  1. School of Mechanical Engineering, Hunan University of Science and Technology, Xiangtan, 411201, China

    Xianyang Zhang & Linlin Wan

  2. Key Laboratory for Efficient Precision Processing of Hunan Province, Hunan University of Science and Technology, Xiangtan, 411201, China

    Xianyang Zhang & Linlin Wan

  3. Hunan Jove Precision Machine Co. Ltd, Xiangtan, 411201, China

    Xiaoru Ran

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  1. Xianyang Zhang
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  2. Linlin Wan
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  3. Xiaoru Ran
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Xianyang Zhang and Linlin Wan provided ideas for the paper; Xianyang Zhang collected data and wrote the paper. Linlin Wan and Xiaoru Ran provided guidance and advice on the whole frame of the paper.

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Correspondence to Linlin Wan.

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Zhang, X., Wan, L. & Ran, X. Research progress on the chatter stability in machining systems. Int J Adv Manuf Technol 131, 29–62 (2024). https://doi.org/10.1007/s00170-024-13050-8

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