Abstract
At present, most of the researches on topology optimization focus on continuum structures, but few on frame structures. This paper presents a methodology for topology optimization of frame structures with stress and stability constraints under a prescribed volume. In order to solve the pseudo buckling mode issues and calculation efficiency caused by low-density elements, new smooth penalty functions of the element elastic stiffness matrix and stress stiffness matrix are constructed, and an effective pseudo buckling mode identification measure is adopted to solve the corresponding problems. Moreover, a comprehensive measure, including the stress relaxation and the constraint aggregation method and the varying constraint limit scheme, to deal with stress and stability constraints is proposed. Furthermore, the Heaviside mapping scheme is introduced to obtain a clear solid/empty beam layout. Then, the sensitivities of stress and stability constraints with respect to design variables are given, and the proposed topology optimization problem is solved by the method of moving asymptotes. Finally, several numerical examples are given to demonstrate the feasibility and effectiveness of the proposed approach.
Similar content being viewed by others
References
Asadpoure A, Nejat SA, Tootkaboni M (2020) Consistent pseudo-mode informed topology optimization for structural stability applications. Comput Methods Appl Mech Engrg 370:113276
Bruggi M (2008) On an alternative approach to stress constraints relaxation in topology optimization. Struct Multidisc Optim 36:125–141
Changizi N, Jalalpour M (2017) Stress-based topology optimization of steel-frame structures using members with standard cross sections: gradient-based approach. J Struct Eng 143(8):04017078
Changizi N, Jalalpour M (2018) Topology optimization of steel frame structures with constraints on overall and individual member instabilities. Finite Elem Anal Des 141:119–134
Changizi N, Warn GP (2020) Stochastic stress-based topology optimization of structural frames based upon the second deviatoric stress invariant. Eng Struct 224:111186
Cook RD, Malkus DS, Plesha ME, Witt RJ (2002) Concepts and applications of finite element analysis. Wiley, New York
Dalklint A, Wallin M, Tortorelli DA (2021) Structural stability and artificial buckling modes in topology optimization. Struct Multidisc Optim 64:1751–1763
Ferrari F, Sigmund O (2019) Revisiting topology optimization with buckling constraints. Struct Multidisc Optim 59:1401–1415
Gao G, Liu Z, Li Y, Qiao Y (2017a) A new method to generate the ground structure in truss topology optimization. Eng Optimiz 49(2):235–251
Gao X, Li Y, Ma H (2017b) An adaptive continuation method for topology optimization of continuum structures considering buckling constraints. Int J Appl Mech 9(7):1750092
Gao X, Li Y, Ma H, Chen G (2020) Improving the overall performance of continuum structures: a topology optimization model considering stiffness, strength and stability. Comput Methods Appl Mech Eng 359:112660
Guest J, Asadpoure A, Ha S (2011) Eliminating beta-continuation from heaviside projection and density filter algorithms. Struct Multidisc Optim 44(4):443–453
Guo X, Cheng G, Yamazaki K (2001) A new approach for the solution of singular optima in truss topology optimization with stress and local buckling constraints. Struct Multidisc Optim 22(5):364–373
Guo X, Cheng GD, Olhoff N (2005) Optimum design of truss topology under buckling constraints. Struct Multidisc Optim 30:169–180
Holmberg E, Torstenfelt B, Klarbring A (2013) Stress constrained topology optimization. Struct Multidisc Optim 48(1):33–47
Jalalpour M, Igusa T, Guest J (2011) Optimal design of trusses with geometric imperfections: accounting for global instability. Int J Solids Struct 48(21):3011–3019
Kemmler R, Lipka A, Ramm E (2005) Large deformations and stability in topology optimization. Struct Multidisc Optim 30:459–476
Kim D, Kim S, Choi S Jang GW, Kim YY (2016) Topology optimization of thin-walled box beam structures based on the higher-order beam theory. Int J Numer Meth Eng 106:576–590
Kiyono CY, Vatanabe SL, Silva ECN, Reddy JN (2016) A new multi-p-norm formulation approach for stress-based topology optimization design. Compos Struct 156:10–19
Le C, Norato J, Bruns T, Ha C, Tortorelli D (2010) Stress-based topology optimization for continua. Struct Multidisc Optim 41:605–620
Li L, Khandelwal K (2017) Topology optimization of geometrically nonlinear trusses with spurious eigenmodes control. Eng Struct 131:324–344
Lindgaard E, Dahl J (2013) On compliance and buckling objective functions in topology optimization of snap-through problems. Struct Multidisc Optim 47:409–421
Long K, Wang X, Liu H (2019) Stress-constrained topology optimization of continuum structures subjected to harmonic force excitation using sequential quadratic programming. Struct Multidisc Optim 59:1747–1759
Luo Y, Zhan J (2020) Linear buckling topology optimization of reinforced thin-walled structures considering uncertain geometrical imperfections. Struct Multidisc Optim 62:3367–3382
Madah H, Amir O (2017) Truss optimization with buckling considerations using geometrically nonlinear beam modeling. Comput Struct 192:233–247
Mela K (2014) Resolving issues with member buckling in truss topology optimization using a mixed variable approach. Struct Multidisc Optim 50(6):1037–1049
Mitjana F, Cafieri S, Bugarin F, Gogu C, Castanie F (2019) Optimization of structures under buckling constraints using frame elements. Eng Optimiz 51:140–159
Moon S, Yoon G (2013) A newly developed qp-relaxation method for element connectivity parameterization to achieve stress-based topology optimization for geometrically nonlinear structures. Comput Methods Appl Mech Eng 265:226–241
Munk DJ, Vio GA, Steven GP (2017) A simple alternative formulation for structural optimization with dynamic and buckling objectives. Struct Multidisc Optim 55:969–986
Ni C, Yan J, Cheng G, Guo X (2014) Integrated size and topology optimization of skeletal structures with exact frequency constraints. Struct Multidisc Optim 50:113–128
París J, Navarrina F, Colominas I, Casteleiro M (2009) Topology optimization of continuum structures with local and global stress constraints. Struct Multidisc Optim 39:419–437
Rong J, Rong X, Peng L, Yi J, Zhou Q (2021) A new method for optimizing the topology of hinge-free and fully decoupled compliant mechanisms with multiple inputs and multiple outputs. Int J Numer Methods Eng 122(12):2863–2890
Shen W, Ohsaki M (2021) Geometry and topology optimization of plane frames for compliance minimization using force density method for geometry model. Eng Comput-Germany 37:2029–2046
Sigmund O, Maute K (2013a) Topology optimization approaches: a comparative review. Struct Multidisc Optim 48:1031–1055
Sigmund O, Maute K (2013b) Topology optimization approaches. Struct Multidisc Optim 48(6):1031–1055
Svanberg K (1987) The method of moving asymptotes - a new method for structural optimization. Int J Numer Methods Eng 24(2):359–373
Torii AJ, de Faria JR (2017) Structural optimization considering smallest magnitude eigenvalues: a smooth approximation. J Braz Soc Mech Sci Eng 39:1745–1754
Torii AJ, Lopez R, Miguel L (2015) Modeling of global and local stability in optimization of truss-like structures using frame elements. Struct Multidisc Optim 51:1187–1198
Torii AJ, de Faria JR, Novotny AA (2022) Aggregation and Regularization Schemes: a Probabilistic Point of View 65:76
Wang F, Lazarov B, Sigmund O (2011) On projection methods, convergence and robust formulations in topology optimization. Struct Multidisc Optim 43:767–784
Zegard T, Paulino GH (2015) GRAND3—ground structure based topology optimization for arbitrary 3D domains using MATLAB. Struct Multidisc Optim 52:1161–1184
Zhu J, Zhou H, Wang C, Zhou L, Yuan S, Zhang W (2021) A review of topology optimization for additive manufacturing: status and challenges. Chin J Aeronaut 34(1):91–110
Zuo W, Yu J, Saitou K (2016) Stress sensitivity analysis and optimization of automobile body frame consisting of rectangular tubes. Int J Auto Tech-Kor 17(5):843–851
Acknowledgements
This work is supported by the National Natural Science Foundation of China (Grant Nos. 12102066, 12172065), Cooperation Research Project of China Construction Fifth Engineering Division Corp. LTD of China (2019RG088), the Young Teachers Growth Program Project of CSUST of China (2019QJCZ032). Very thanks reviewers for their comments on the paper.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors declare that they have no known competing financial interests or personal relationships that could have appeared to influence the work reported in this paper.
Replication of results
The topology optimization model described in Sect. 5 is implemented in Matlab with Structure Mechanics Module, Optimization Module. The details, such as material properties, loads, boundary conditions, constraints, and objectives, for the validation cases have been defined in Sect. 7. The numerical model of this paper can be obtained from the corresponding author with a reasonable request.
Additional information
Responsible Editor: Makoto Ohsaki
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Zhao, L., Yi, J., Zhao, Z. et al. Topology optimization of frame structures with stress and stability constraints. Struct Multidisc Optim 65, 268 (2022). https://doi.org/10.1007/s00158-022-03361-3
Received:
Revised:
Accepted:
Published:
DOI: https://doi.org/10.1007/s00158-022-03361-3