Abstract
An ambient-curable hybrid resin (ACHR) terminated with trimethoxysilane functional groups, synthesized through a simple ring-opening reaction between 3-glycidyloxypropyltrimethoxysilane (KH560) and 4,4′-methylenebis (cyclohexylamine) (PACM), was applied to the surface of a transparent organic polymer to produce a robust, flexible, and transparent protective hybrid film, moisture cured at room temperature. The structure, morphology, and optical, mechanical, and thermal properties of the obtained hybrid film were evaluated. The hybrid film allowed the transmittance of more than 87% of visible light (at 600 nm), maintaining almost the same high transparency as bare PET film. The unique flexible segments and rigid segments in the inorganic–organic hybrid structure of the film realized superior resistance to bending and scratching. The hybrid film-coated PET demonstrated excellent flexibility, with an extremely low bending radius, illustrated by wrapping around a 1-mm mandrel bar without cracking. In addition, the hybrid film exhibited superior pencil hardness (of 2H) and excellent wear durability, i.e., no scratching after being subjected to 200 abrasion cycles using #0000 steel wool under a 19.6 kPa load. The robust, flexible, and transparent protective film developed here, and its simple and efficient preparation method, should have extensive application prospects.
Similar content being viewed by others
References
Cui, L, Lionti, K, Ranade, A, Larson-Smith, K, Dubois, GJ, Dauskardt, RH, “Highly Transparent Multifunctional Bilayer Coatings on Polymers Using Low-Temperature Atmospheric Plasma Deposition.” ACS Nano, 8 7186–7191 (2014)
Eshaghi, A, “Transparent Hard Self-Cleaning Nano-Hybrid Coating on Polymeric Substrate.” Prog. Org. Coat., 128 120–126 (2019)
Chen, YH, Liu, LX, Zhan, MS, “The Preparation and Characterization of Abrasion-Resistant Coatings on Polycarbonate.” J. Coat. Technol. Res., 10 79–86 (2013)
Beecroft, LL, Ober, CK, ”Nanocomposite Materials for Optical Applications.” Chem. Mater., 9 1302–1317 (1997)
Schwartz, G, Tee, BCK, Mei, J, Appleton, AL, Kim, DH, Wang, H, Bao, Z, ”Flexible Polymer Transistors with High Pressure Sensitivity for Application in Electronic Skin and Health Monitoring.” Nat. Commun., 4, 1859 (2013)
Lim, W, Jang, JH, Kim, SH, Norton, DP, Craciun, V, Pearton, SJ, Ren, F, Shen, H, ”High Performance Indium Gallium Zinc Oxide Thin Film Transistors Fabricated on Polyethylene Terephthalate Substrates.” Appl. Phys. Lett., 93 082102 (2008)
Bhattacharya, RS, ”Evaluation of High Energy Ion-Implanted Polycarbonate for Eyewear Applications.” Surf. Coat. Technol., 103–104 151–155 (1998)
Kim, GH, ”A PMMA Composite as an Optical Diffuser in a Liquid Crystal Display Backlighting Unit (BLU).” Eur. Polym. J., 41 1729–1737 (2005)
Fabbri, P, Leonelli, C, Messori, M, Pilati, F, Toselli, M, Veronesi, P, Morlat-Thérias, S, Rivaton, A, Gardette, JL, ”Improvement of the Surface Properties of Polycarbonate by Organic-Inorganic Hybrid Coatings.” J. Appl. Polym. Sci., 108 1426–1436 (2008)
Wu, LYL, Chwa, E, Chen, Z, Zeng, XT, ”A Study Towards Improving Mechanical Properties of Sol–Gel Coatings for Polycarbonate.” Thin Solid Films, 516 1056–1062 (2008)
Tanglumlert, W, Prasassarakich, P, Supaphol, P, Wongkasemjit, S, “Hard–Coating Materials for Poly(Methyl Methacrylate) from Glycidoxypropyltrimethoxysilane-Modifed Silatrane via a Sol–Gel Process.” Surf. Coat. Technol., 200 2784–2790 (2006)
Fabbri, P, Messori, M, Toselli, M, Veronesi, P, Rocha, J, Pilati, F, “Enhancing the Scratch Resistance of Polycarbonate with Poly(Ethylene Oxide)–Silica Hybrid Coatings.” Adv. Polym. Technol., 27 117–126 (2008)
Zhang, C, Bai, X, Lian, X, Dou, Y, Liu, H, “Study on Morphology and Mechanical Properties of PMMA–Based Nanocomposites Containing POSS Molecules or Functionalized SiO2 Particles.” High Perform. Polym., 23 468–476 (2011)
Schottner, G, Rose, K, Posset, U, “Scratch and Abrasion Resistant Coatings on Plastic Lenses—State of the Art, Current Developments and Perspectives.” J. Sol-Gel Sci. Technol., 27 71–79 (2003)
Sangermano, M, Messori, M, “Scratch Resistance Enhancement of Polymer Coatings.” Macromol. Mater. Eng., 295 603–612 (2010)
Barletta, M, Puopolo, M, Rubino, G, Tagliaferri, V, Vesco, S, “Hard Transparent Coatings on Thermoplastic Polycarbonate.” Prog. Org. Coat., 90 178–186 (2016)
Li, Y, Zhang, L, Li, C, “Highly Transparent and Scratch Resistant Polysiloxane Coatings Containing Silica Nanoparticles.” J. Colloid Interface Sci., 559 273–281 (2020)
Choi, GM, Jin, J, Shin, D, Kim, YH, Ko, JH, Im, HJ, Jang, J, Jang, D, Bae, BS, “Flexible Hard Coating: Glass-Like Wear Resistant, Yet Plastic-Like Compliant, Transparent Protective Coating for Foldable Displays.” Adv. Mater., 29 1700205 (2017)
Wei, D, Liao, B, Yong, Q, Wang, H, Li, T, Huang, J, Pang, H, “Castor Oil-Based Waterborne Hyperbranched Polyurethane Acrylate Emulsion for UV–Curable Coatings with Excellent Chemical Resistance and High Hardness.” J. Coat. Technol. Res., 16 415–428 (2019)
Sun, XY, Wang, J, Hang, JZ, Jin, LJ, Shi, LY, “Nano–Silica Reinforced UV–curable Hybrid Hard Coatings on Polymethylmethacrylate (PMMA) Substrate.” Adv. Mater. Res., 557–559 1797–1802 (2012)
Chang, CC, Chen, L, Cheng, LP, “Preparation of UV–Cured Spironaphthooxazine/Silica/Polyacrylate Photochromic Hard Coatings on Plastic Substrates.” J. Coat. Technol. Res., 15 325–332 (2018)
Bail, NL, Benayoun, S, Toury, B, “Mechanical Properties of Sol–Gel Coatings on Polycarbonate: A Review.” J. Sol-Gel Sci. Technol., 75 710–719 (2015)
Lu, S, Shao, J, Martin, DC, Li, Z, Schwendeman, IG, “Commercialization of Sol–Gel Based Transparent Functional Coatings.” J. Sol-Gel Sci. Technol., 87 105–112 (2018)
Musil, J, “Flexible Hard Nanocomposite Coatings.” RSC Adv., 5 60482–60495 (2015)
Sierros, KA, Morris, NJ, Ramji, K, Cairns, DR, “Stress–Corrosion Cracking of Indium Tin Oxide Coated Polyethylene Terephthalate for Flexible Optoelectronic Devices.” Thin Solid Films, 517 2590–2595 (2009)
Zhou, C, Xu, S, Pi, P, Cheng, J, Wang, L, Yang, J, Wen, X, “Polyacrylate/Silica Nanoparticles Hybrid Emulsion Coating with High Silica Content for High Hardness and Dry-Wear-Resistant.” Prog. Org. Coat., 121 30–37 (2018)
Lü, N, Lü, X, Jin, X, Lü, C, “Preparation and Characterization of UV-Curable ZnO/Polymer Nanocomposite Films.” Polym. Int., 56 138–143 (2007)
Liu, HT, Zeng, XF, Zhao, H, Chen, JF, “Highly Transparent and Multifunctional Polymer Nanohybrid Film with Superhigh ZnO Content Synthesized by a Bulk Polymerization Method.” Ind. Eng. Chem. Res., 51 6753–6759 (2012)
Shu, CH, Chiang, HC, Tsiang, RCC, Liu, TJ, Wu, JJ, “Synthesis of Organic-Inorganic Hybrid Polymeric Nanocomposites for the Hard Coat Application.” J. Appl. Polym. Sci., 103 3985–3993 (2007)
Kim, YH, Choi, GM, Bae, JG, Kim, YH, Bae, BS, “High–Performance and Simply-Synthesized Ladder-Like Structured Methacrylate Siloxane Hybrid Material for Flexible Hard Coating.” Polymers, 10 449 (2018)
Kim, YH, Choi, GM, Shin, D, Kim, YH, Jang, D, Bae, BS, “Transparent Urethane Siloxane Hybrid Material for Flexible Cover Window with Ceramic-like Strength, yet Polymer-Like Modulus.” ACS Appl. Mater. Interfaces, 10 43122–43130 (2018)
Vengadaesvaran, B, Arun, N, Chanthiriga, R, Bushroa, AR, Rau, SR, Ramesh, K, Vikneswaran, R, Alshabeeb, GHE, Ramesh, S, Arof, AK, “Scratch Resistance Enhancement of 3-Glycidyloxypropyltrimethoxysilane Coating Incorporated with Silver Nanoparticles.” Surf. Eng., 30 177–182 (2014)
Sa, R, Yan, Y, Wei, Z, Zhang, L, Wang, W, Tian, M, “Surface Modification of Aramid Fibers by Bio-Inspired Poly(dopamine) and Epoxy Functionalized Silane Grafting.” ACS Appl. Mater. Inter., 6 21730–21738 (2014)
Liu, F, Miao, L, Wang, Y, Xue, X, Yang, H, “Green Fabrication of Ultraviolet Curable Epoxy Acrylate-Silica Hybrid Coatings.” Prog. Org. Coat., 109 38–44 (2017)
Li, X, Cao, Z, Zhang, Z, Dang, H, “Surface-Modification In Situ of Nano–SiO2 and Its Structure and Tribological Properties.” Appl. Surf. Sci., 252 7856–7861 (2006)
Zheng, WZ, Pan, HC, Chi, ZY, Chen, HJ, “The Ultrasonic Wave-Assisted Preparation and Modification by KH-550 of SiO2 Aerogels.” Adv. Mater. Res., 554–556 580–583 (2012)
Kang, DJ, Park, GU, Park, HY, Im, HG, “A Robust Transparent Encapsulation Material: Silica Nanoparticle-Embedded Epoxy Hybrid Nanocomposite.” Compos. Sci. Technol., 144 107–113 (2017)
Tomuta, AM, Ramis, X, Ferrando, F, Serra, A, “The Use of Dihydrazides as Latent Curing Agents in Diglycidyl Ether of Bisphenol A Coatings.” Prog. Org. Coat., 74 59–66 (2012)
Gu, J, Dang, J, Geng, W, Zhang, Q, “Surface Modification of HMPBO Fibers by Silane Coupling Agent of KH-560 Treatment Assisted by Ultrasonic Vibration.” Fiber Polym., 13 979–984 (2012)
Duran, A, Serna, C, Fornes, V, Navarro, JMF, “Structural Considerations About SiO2 Glasses Prepared by Sol–Gel.” J. Non-Cryst. Solids, 82 69–77 (1986)
Al–Oweini, R, Ei–Rassy, H, “Synthesis and Characterization by FTIR Spectroscopy of Silica Aerogels Prepared Using Several Si(OR)4 and R’’Si(OR’)3 Precursors.” J. Mol. Struct., 919 140–145 (2009)
Zeng, XF, Kong, XR, Ge, JL, Liu, HT, Gao, C, Shen, ZG, Chen, JF, “Effective Solution Mixing Method to Fabricate Highly Transparent and Optical Functional Organic-Inorganic Nanocomposite Film.” Ind. Eng. Chem. Res., 50 3253–3258 (2011)
Heltzel, S, Semprimoschnig, COA, Eesbeek, MRJV, “Investigation of the Degradation of Thermal Control Materials by Thermal Analysis.” High Perform. Polym., 20 492–511 (2008)
Hung, CH, Whang, WT, “Effect of Surface Stabilization of Nanoparticles on Luminescent Characteristics in ZnO/Poly-(Hydroxyethyl Methacrylate) Nanohybrid Films.“ J. Mater. Chem., 15 267–274 (2005)
Soucek, MD, Zong, Z, Johnson, AJ, “Inorganic/Organic Nanocomposite Coatings: The Next Step in Coating Performance.“ J. Coat. Technol. Res., 3 133–140 (2006)
Chantarachindawong, R, Luangtip, W, Chindaudom, P, Osotchan, T, Srikhirin, T, “Development of the Scratch Resistance on Acrylic Sheet with Basic Colloidal Silica (SiO2)-Methyltrimethoxysilane (MTMS) Nanocomposite Films by Sol-Gel Technique.” Can. J. Chem. Eng., 90 888–896 (2012)
Acknowledgments
This research was funded by the Foundation of Science Development of Shenzhen [Grant Number JCYJ20160428164113144] and the Foundation of Science Development of Shenzhen [Grant Number JCYJ20170413163838640].
Author information
Authors and Affiliations
Corresponding author
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rights and permissions
About this article
Cite this article
Liu, H., Cao, H., Huang, Y. et al. Robust and flexible transparent protective film fabricated with an ambient-curable hybrid resin. J Coat Technol Res 18, 1065–1073 (2021). https://doi.org/10.1007/s11998-020-00460-y
Received:
Revised:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11998-020-00460-y