Abstract
Chronic and acute osteochondral defects as a result of osteoarthritis and trauma present a common and serious clinical problem due to the tissue’s inherent complexity and poor regenerative capacity. In addition, cells within the osteochondral tissue are in intimate contact with a 3D nanostructured extracellular matrix composed of numerous bioactive organic and inorganic components. As an emerging manufacturing technique, 3D printing offers great precision and control over the microarchitecture, shape, and composition of tissue scaffolds. Therefore, the objective of this study is to develop a biomimetic 3D printed nanocomposite scaffold with integrated differentiation cues for improved osteochondral tissue regeneration. Through the combination of novel nano-inks composed of organic and inorganic bioactive factors and advanced 3D printing, we have successfully fabricated a series of novel constructs which closely mimic the native 3D extracellular environment with hierarchical nanoroughness, microstructure, and spatiotemporal bioactive cues. Our results illustrate several key characteristics of the 3D printed nanocomposite scaffold to include improved mechanical properties as well as excellent cytocompatibility for enhanced human bone marrow-derived mesenchymal stem cell adhesion, proliferation, and osteochondral differentiation in vitro. The present work further illustrates the effectiveness of the scaffolds developed here as a promising and highly tunable platform for osteochondral tissue regeneration.
Similar content being viewed by others
References
Akagi, T., T. Fujiwara, and M. Akashi. Inkjet printing of layer-by-layer assembled poly(lactide) stereocomplex with encapsulated proteins. Langmuir 30:1669–1676, 2014.
Bai, X., G. Li, C. Zhao, H. Duan, and F. Qu. BMP7 induces the differentiation of bone marrow-derived mesenchymal cells into chondrocytes. Med. Biol. Eng. Comput. 49:687–692, 2011.
Bian, W. G., D. C. Li, Q. Lian, X. Li, W. J. Zhang, K. Z. Wang, and Z. M. Jin. Fabrication of a bio-inspired beta-tricalcium phosphate/collagen scaffold based on ceramic stereolithography and gel casting for osteochondral tissue engineering. Rapid Prototyp. J. 18:68–80, 2012.
Brady, M. A., S. D. Waldman, and C. R. Ethier. The application of multiple biophysical cues to engineer functional neo-cartilage for treatment of osteoarthritis (Part II: Signal transduction). Tissue Eng. B 21(1):20–33, 2015.
Breen, E. C., R. A. Ignotz, L. McCabe, J. L. Stein, G. S. Stein, and J. B. Lian. TGF beta alters growth and differentiation related gene expression in proliferating osteoblasts in vitro, preventing development of the mature bone phenotype. J. Cell. Physiol. 160:323–335, 1994.
Cao, T., K. H. Ho, and S. H. Teoh. Scaffold design and in vitro study of osteochondral coculture in a three-dimensional porous polycaprolactone scaffold fabricated by fused deposition modeling. Tissue Eng. 9(Suppl 1):S103–S112, 2003.
Castro, N., S. Hacking, and L. Zhang. Recent progress in interfacial tissue engineering approaches for osteochondral defects. Ann. Biomed. Eng. 40:1628–1640, 2012.
Castro, N. J., C. M. O’Brien, and L. G. Zhang. Biomimetic biphasic 3-D nanocomposite scaffold for osteochondral regeneration. AIChE J. 60:432–442, 2014.
Childs, A., U. D. Hemraz, N. J. Castro, H. Fenniri, and L. G. Zhang. Novel biologically-inspired rosette nanotube PLLA scaffolds for improving human mesenchymal stem cell chondrogenic differentiation. Biomed. Mater. 8:065003, 2013.
Chim, H., E. Miller, C. Gliniak, and E. Alsberg. Stromal-cell-derived factor (SDF) 1-alpha in combination with BMP-2 and TGF-beta1 induces site-directed cell homing and osteogenic and chondrogenic differentiation for tissue engineering without the requirement for cell seeding. Cell Tissue Res. 350:89–94, 2012.
Chim, H., E. Miller, C. Gliniak, and E. Alsberg. Stromal-cell-derived factor (SDF) 1-alpha in combination with BMP-2 and TGF-beta1 induces site-directed cell homing and osteogenic and chondrogenic differentiation for tissue engineering without the requirement for cell seeding. Cell Tissue Res. 350:89–94, 2012.
Chua, C. K., K. F. Leong, N. Sudarmadji, M. J. J. Liu, and S. M. Chou. Selective laser sintering of functionally graded tissue scaffolds. MRS Bull. 36:1006–1014, 2011.
Davis, H. E., E. M. Case, S. L. Miller, D. C. Genetos, and J. K. Leach. Osteogenic response to BMP-2 of hMSCs grown on apatite-coated scaffolds. Biotechnol. Bioeng. 108:2727–2735, 2011.
Dormer, N. H., K. Busaidy, C. J. Berkland, and M. S. Detamore. Osteochondral interface regeneration of the rabbit mandibular condyle with bioactive signal gradients. J. Oral Maxillofac. Surg. 69:e50–e57, 2011.
Embery, G., G. Rolla, and J. B. Stanbury. Interaction of acid glycosaminoglycans (mucopolysaccharides) with hydroxyapatite. Scand. J. Dent. Res. 87:318–324, 1979.
Enea, D., S. Cecconi, S. Calcagno, A. Busilacchi, S. Manzotti, C. Kaps, and A. Gigante. Single-stage cartilage repair in the knee with microfracture covered with a resorbable polymer-based matrix and autologous bone marrow concentrate. Knee 20:562–569, 2013.
Ertan, A. B., P. Yilgor, B. Bayyurt, A. C. Calikoglu, C. Kaspar, F. N. Kok, G. T. Kose, and V. Hasirci. Effect of double growth factor release on cartilage tissue engineering. J. Tissue Eng. Regen. Med. 7:149–160, 2013.
Guerrero, F., C. Herencia, Y. Almaden, J. M. Martinez-Moreno, A. Montesdeoca, M. E. Rodriguez-Ortiz, J. M. Diaz-Tocados, A. Canalejo, M. Florio, I. Lopez, W. G. Richards, M. Rodriguez, E. Aguilera-Tejero, and J. R. Munoz-Castaneda. TGF-beta prevents phosphate-induced osteogenesis through inhibition of BMP and Wnt/beta-catenin pathways. PLoS ONE 9:e89179, 2014.
Holmes, B., N. J. Castro, J. Li, M. Keidar, and L. G. Zhang. Enhanced human bone marrow mesenchymal stem cell functions in novel 3D cartilage scaffolds with hydrogen treated multi-walled carbon nanotubes. Nanotechnology 24:365102, 2013.
Holmes, B., A. Zarate, M. Keidar, and L. G. Zhang. Enhanced human bone marrow mesenchymal stem cell chondrogenic differentiation in electrospun constructs with carbon nanomaterials. Carbon 97:1–13, 2016.
Holmes, B., W. Zhu, J. Li, J. D. Lee, and L. G. Zhang. Development of novel 3D printed scaffolds for osteochondral regeneration. Tissue Eng. A 21:403–415, 2015.
Holzapfel, B. M., J. C. Reichert, J. T. Schantz, U. Gbureck, L. Rackwitz, U. Noth, F. Jakob, M. Rudert, J. Groll, and D. W. Hutmacher. How smart do biomaterials need to be? A translational science and clinical point of view. Adv. Drug Deliv. Rev. 65:581–603, 2013.
Hootman, J. M., and C. G. Helmick. Projections of US prevalence of arthritis and associated activity limitations. Arthritis Rheum. 54:226–229, 2006.
Huang, W. B., B. Carlsen, I. Wulur, G. Rudkin, K. Ishida, B. Wu, D. T. Yamaguchi, and T. A. Miller. BMP-2 exerts differential effects on differentiation of rabbit bone marrow stromal cells grown in two-dimensional and three-dimensional systems and is required for in vitro bone formation in a PLGA scaffold. Exp. Cell Res. 299:325–334, 2004.
Hutmacher, D. W., and S. Cool. Concepts of scaffold-based tissue engineering-the rationale to use solid free-form fabrication techniques. J. Cell Mol. Med. 11:654–669, 2007.
Hutmacher, D. W., M. Sittinger, and M. V. Risbud. Scaffold-based tissue engineering: rationale for computer-aided design and solid free-form fabrication systems. Trends Biotechnol. 22:354–362, 2004.
Im, O., J. Li, M. Wang, L. G. Zhang, and M. Keidar. Biomimetic three-dimensional nanocrystalline hydroxyapatite and magnetically synthesized single-walled carbon nanotube chitosan nanocomposite for bone regeneration. Int. J. Nanomedicine 7:2087–2099, 2012.
Iwatsubo, T., K. Sumaru, T. Kanamori, T. Shinbo, and T. Yamaguchi. Construction of a new artificial biomineralization system. Biomacromolecules 7:95–100, 2006.
Kim, M., I. E. Erickson, M. Choudhury, N. Pleshko, and R. L. Mauck. Transient exposure to TGF-beta3 improves the functional chondrogenesis of MSC-laden hyaluronic acid hydrogels. J. Mech. Behav. Biomed. Mater. 11:92–101, 2012.
Kim, J., I. S. Kim, T. H. Cho, K. B. Lee, S. J. Hwang, G. Tae, I. Noh, S. H. Lee, Y. Park, and K. Sun. Bone regeneration using hyaluronic acid-based hydrogel with bone morphogenic protein-2 and human mesenchymal stem cells. Biomaterials 28:1830–1837, 2007.
Kim, S. E., H. K. Rha, S. Surendran, C. W. Han, S. C. Lee, H. W. Choi, Y. W. Choi, K. H. Lee, J. W. Rhie, and S. T. Ahn. Bone morphogenic protein-2 (BMP-2) immobilized biodegradable scaffolds for bone tissue engineering. Macromol. Res. 14:565–572, 2006.
Kwon, S. H., T. J. Lee, J. Park, J. E. Hwang, M. Jin, H. K. Jang, N. S. Hwang, and B. S. Kim. Modulation of BMP-2-induced chondrogenic versus osteogenic differentiation of human mesenchymal stem cells by cell-specific extracellular matrices. Tissue Eng. A 19:49–58, 2013.
Lee, J. Y., B. Choi, B. Wu, and M. Lee. Customized biomimetic scaffolds created by indirect three-dimensional printing for tissue engineering. Biofabrication 5:045003, 2013.
Lee, S. J., H. W. Kang, J. K. Park, J. W. Rhie, S. K. Hahn, and D. W. Cho. Application of microstereolithography in the development of three-dimensional cartilage regeneration scaffolds. Biomed. Microdevices 10:233–241, 2008.
Liu, T., G. Wu, Y. Zheng, D. Wismeijer, V. Everts, and Y. Liu. Cell-mediated BMP-2 release from a novel dual-drug delivery system promotes bone formation. Clin Oral Implants Res. 25:1412–1421, 2014.
Madhumathi, K., K. T. Shalumon, V. V. Rani, H. Tamura, T. Furuike, N. Selvamurugan, S. V. Nair, and R. Jayakumar. Wet chemical synthesis of chitosan hydrogel-hydroxyapatite composite membranes for tissue engineering applications. Int. J. Biol. Macromol. 45:12–15, 2009.
Matsumura, K., T. Hayami, S. H. Hyon, and S. Tsutsumi. Control of proliferation and differentiation of osteoblasts on apatite-coated poly(vinyl alcohol) hydrogel as an artificial articular cartilage material. J. Biomed. Mater. Res. A 92:1225–1232, 2010.
Melchels, F. P. W., M. A. N. Domingos, T. J. Klein, J. Malda, P. J. Bartolo, and D. W. Hutmacher. Additive manufacturing of tissues and organs. Prog. Polym. Sci. 37:1079–1104, 2012.
Miller, J. S., K. R. Stevens, M. T. Yang, B. M. Baker, D.-H. T. Nguyen, D. M. Cohen, E. Toro, A. A. Chen, P. A. Galie, X. Yu, R. Chaturvedi, S. N. Bhatia, and C. S. Chen. Rapid casting of patterned vascular networks for perfusable engineered three-dimensional tissues. Nat. Mater. 11:768–774, 2012.
Moreau, D., A. Villain, D. N. Ku, and L. Corte. Poly(vinyl alcohol) hydrogel coatings with tunable surface exposure of hydroxyapatite. Biomatter 4:e28764, 2014.
Ng, K. W., P. A. Torzilli, R. F. Warren, and S. A. Maher. Characterization of a macroporous polyvinyl alcohol scaffold for the repair of focal articular cartilage defects. J. Tissue Eng. Regen. Med. 8:164–168, 2014.
Noel, D., D. Gazit, C. Bouquet, F. Apparailly, C. Bony, P. Plence, V. Millet, G. Turgeman, M. Perricaudet, J. Sany, and C. Jorgensen. Short-term BMP-2 expression is sufficient for in vivo osteochondral differentiation of mesenchymal stem cells. Stem Cells 22:74–85, 2004.
O’Brien, C., B. Holmes, S. Faucett, and L. G. Zhang. 3D printing of nanomaterial scaffolds for complex tissue regeneration. Tissue Eng. B 21:103–114, 2015.
Park, S., G. Kim, Y. C. Jeon, Y. Koh, and W. Kim. 3D polycaprolactone scaffolds with controlled pore structure using a rapid prototyping system. J. Mater. Sci. Mater. Med. 20:229–234, 2009.
Place, E. S., J. H. George, C. K. Williams, and M. M. Stevens. Synthetic polymer scaffolds for tissue engineering. Chem. Soc. Rev. 38:1139–1151, 2009.
Schumann, D., A. K. Ekaputra, C. X. Lam, and D. W. Hutmacher. Biomaterials/scaffolds. Design of bioactive, multiphasic PCL/collagen type I and type II-PCL-TCP/collagen composite scaffolds for functional tissue engineering of osteochondral repair tissue by using electrospinning and FDM techniques. Methods Mol. Med. 140:101–124, 2007.
Sekiya, I., D. C. Colter, and D. J. Prockop. BMP-6 enhances chondrogenesis in a subpopulation of human marrow stromal cells. Biochem. Biophys. Res. Commun. 284:411–418, 2001.
Serra, T., J. A. Planell, and M. Navarro. High-resolution PLA-based composite scaffolds via 3-D printing technology. Acta Biomater. 9:5521–5530, 2013.
Sugino, A., T. Miyazaki, and C. Ohtsuki. Apatite-forming ability of polyglutamic acid hydrogels in a body-simulating environment. J. Mater. Sci. Mater. Med. 19:2269–2274, 2008.
Sun, L., L. Zhang, U. D. Hemraz, H. Fenniri, and T. J. Webster. Bioactive rosette nanotube-hydroxyapatite nanocomposites improve osteoblast functions. Tissue Eng. A 18:1741–1750, 2012.
Swieszkowski, W., B. H. Tuan, K. J. Kurzydlowski, and D. W. Hutmacher. Repair and regeneration of osteochondral defects in the articular joints. Biomol. Eng. 24:489–495, 2007.
Tarafder, S., S. Banerjee, A. Bandyopadhyay, and S. Bose. Electrically polarized biphasic calcium phosphates: adsorption and release of bovine serum albumin. Langmuir 26:16625–16629, 2010.
Tezcan, B., S. Serter, E. Kiter, and A. C. Tufan. Dose dependent effect of C-type natriuretic peptide signaling in glycosaminoglycan synthesis during TGF-beta1 induced chondrogenic differentiation of mesenchymal stem cells. J. Mol. Histol. 41:247–258, 2010.
Walther, M., S. Altenberger, S. Kriegelstein, C. Volkering, and A. Roser. Reconstruction of focal cartilage defects in the talus with miniarthrotomy and collagen matrix. Oper. Orthop. Traumatol. 26:603–610, 2014.
Wang, M., N. J. Castro, J. Li, M. Keidar, and L. G. Zhang. Greater osteoblast and mesenchymal stem cell adhesion and proliferation on titanium with hydrothermally treated nanocrystalline hydroxyapatite/magnetically treated carbon nanotubes. J. Nanosci. Nanotechnol. 12:7692–7702, 2012.
Wang, M., X. Cheng, W. Zhu, B. Holmes, M. Keidar, and L. G. Zhang. Design of biomimetic and bioactive cold plasma-modified nanostructured scaffolds for enhanced osteogenic differentiation of bone marrow-derived mesenchymal stem cells. Tissue Eng. A. 20:1060–1071, 2013.
Wu, M., H. Dong, K. Guo, R. Zeng, M. Tu, and J. Zhao. Self-assemblied nanocomplexes based on biomimetic amphiphilic chitosan derivatives for protein delivery. Carbohydr. Polym. 121:115–121, 2015.
Wu, L. C., J. Yang, and J. Kopecek. Hybrid hydrogels self-assembled from graft copolymers containing complementary beta-sheets as hydroxyapatite nucleation scaffolds. Biomaterials 32:5341–5353, 2011.
Zhang, L., Y. Chen, J. Rodriguez, H. Fenniri, and T. J. Webster. Biomimetic helical rosette nanotubes and nanocrystalline hydroxyapatite coatings on titanium for improving orthopedic implants. Int. J. Nanomedicine 3:323–333, 2008.
Zhang, L., J. Hu, and K. A. Athanasiou. The role of tissue engineering in articular cartilage repair and regeneration. Crit. Rev. Biomed. Eng. 37:1–57, 2009.
Zhang, L., J. Y. Li, and J. D. Lee. Nanocomposites for cartilage regeneration. In: Nanomedicine: technologies and applications, edited by T. J. Webster. Cambridge: Woodhead Publishing Limited, 2012, pp. 571–598.
Zhang, L., J. Rodriguez, J. Raez, A. J. Myles, H. Fenniri, and T. J. Webster. Biologically inspired rosette nanotubes and nanocrystalline hydroxyapatite hydrogel nanocomposites as improved bone substitutes. Nanotechnology 20:175101, 2009.
Zhang, L., S. Sirivisoot, G. Balasundaram, and T. J. Webster. Nanomaterials for improved orthopedic and bone tissue engineering applications. In: Advanced biomaterials: fundamentals, processing and application, edited by B. Basu, D. Katti, and A. Kuma. New York: Wiley, 2009, pp. 205–241.
Zhang, L., and T. J. Webster. Nanotechnology and nanomaterials: promises for improved tissue regeneration. Nanotoday 4:66–80, 2009.
Zhu, W., M. Wang, Y. Fu, N. J. Castro, S. W. Fu, and L. G. Zhang. Engineering a biomimetic three-dimensional nanostructured bone model for breast cancer bone metastasis study. Acta Biomater. 14:164–174, 2015.
Acknowledgments
The authors would like to thank NIH Director’s New Innovator Award (DP2EB020549) and GW Institute for Biomedical Engineering for financial support.
Conflict of interest
Nathan J. Castro, Romil Patel and Lijie Grace Zhang declare that they have no conflicts of interest.
Ethical Standards
No human or animal studies were carried out by the authors for this article.
Author information
Authors and Affiliations
Corresponding author
Additional information
Associate Editor Christine Schmidt oversaw the review of this article.
This article is part of the 2015 Young Innovators Issue.
Lijie Grace Zhang is an assistant professor in the Department of Mechanical and Aerospace Engineering, Department of Biomedical Engineering and Department of Medicine at the George Washington University. She obtained her Ph.D. in Biomedical Engineering at Brown University in 2009. Dr. Zhang joined GW in 2010, after finishing her postdoctoral training at Rice University and Harvard Medical School. Currently she directs the Bioengineering Laboratory for Nanomedicine and Tissue Engineering at GW. She has received the NIH Director’s New Innovator Award, GW SEAS Outstanding Young Researcher Award, John Haddad Young Investigator Award by American Society for Bone and Mineral Research, the Early Career Award from the International Journal of Nanomedicine, Ralph E. Powe Junior Faculty Enhancement Award by the Oak Ridge Associated Universities Organization, Joukowsky Family Foundation Outstanding Dissertation Award at Brown and the Sigma Xi Award. Her research interests include nanomaterials, 3D bioprinting, complex tissue engineering, stem cell engineering, drug delivery and breast cancer bone metastasis. Dr. Zhang has authored 2 books, over 60 journal papers, book chapters and conference proceedings, 3 patents and has presented her work on over 150 conferences, university and institutes.
Rights and permissions
About this article
Cite this article
Castro, N.J., Patel, R. & Zhang, L.G. Design of a Novel 3D Printed Bioactive Nanocomposite Scaffold for Improved Osteochondral Regeneration. Cel. Mol. Bioeng. 8, 416–432 (2015). https://doi.org/10.1007/s12195-015-0389-4
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s12195-015-0389-4