Skip to main content
Log in

Investigation on Failure of a Drilling Rig Mast Structure

  • Case History---Peer-Reviewed
  • Published:
Journal of Failure Analysis and Prevention Aims and scope Submit manuscript

Abstract

A drilling rig that was used for exploration of gaseous fuels was inspected. During its operation the rig mast suddenly collapsed and the structure got twisted from the middle. The failure investigation was carried out to determine the probable causes of failure in the rig. Estimation of mechanical properties, optical microscopic analysis along with scanning electron microscopy examinations were necessary supplements to this investigation. Detailed stress analysis of the structure for different conditions of loads and anchors was examined. It was ultimately concluded that non-functioning of record-o-meter was responsible for rapid increase in operating load and one or more cables/anchoring points did not have sufficient strength to withstand the operating load. The anchoring cable broke with a jerk and the mast structure collapsed under its weight.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8

Similar content being viewed by others

References

  1. G. Das, S. Chakrabarty, A.K. Dutta, S.K. Das, K.K. Gupta, R.N. Ghosh, Failure analysis of a high mast lamp post. Eng. Fail. Anal. 13, 1153–1158 (2006)

    Article  Google Scholar 

  2. J.H. Lee, W.D. You, J.W. Kim, J.H. Choi, B.H. Choe, Failure analysis of a mast column. Eng. Fail. Anal. 10, 317–323 (2003)

    Article  Google Scholar 

  3. W.P. Sung, J.C.M. Kao, R. Chen, Failure analysis of Q345 steel structures on port cranes. Appl. Mech. Mater. 401–413, 844–847 (2013)

    Google Scholar 

  4. F. Frendo, Analysis of the catastrophic failure of a dockside crane jib. Eng. Fail. Anal. 31, 394–411 (2013)

    Article  Google Scholar 

  5. E.S. Kim, S.K. Choi, Failure analysis of connecting bolts in collapsed tower crane. Fatigue Fract. Eng. Mater. Struct 36, 228–241 (2012)

    Article  Google Scholar 

  6. J. Swaminathan, K. Guguloth, M. Gunjan, P.K. Roy, R.N. Ghosh, Eng. Fail. Anal. 15, 311–316 (2008)

    Article  Google Scholar 

  7. D. Ghosh, H. Roy, A.K. Shukla, Investigation of probable cause of a premature cracking of down comer nozzle of heat recovery steam generator (HRSG). J. Fail. Anal. Prev. 9(6), 517–521 (2009)

    Article  Google Scholar 

  8. D. Ghosh, H. Roy, S. Ray, A.K. Shukla, High temperature corrosion failure of a secondary superheater tube in thermal power plant boiler. High Temp. Mater. Process. 28(1–2), 109–114 (2011)

    Google Scholar 

  9. G. Das, S.G. Chowdhury, A.K. Ray, S. Das, D.K. Bhattacharya, Eng. Fail. Anal. 9, 563–570 (2002)

    Article  Google Scholar 

  10. H. Roy, D. Ghosh, A.C. Pankaj, A.K. Shukla, J. Basu, A case study on the premature failure of a cooling water pump shaft. Int. J. Manuf. Sci. Prod. 9(1–2), 99–106 (2011)

    Google Scholar 

  11. H. Roy, A. Saha, D. Ghosh, S. Roy, A.K. Shukla, Failure investigation of platen superheater outlet header. J. Mech. Behav. Mater. 19(6), 373–382 (2011)

    Google Scholar 

  12. D. Ghosh, S. Ray, H. Roy, Failure investigation of high temperature Stud. J. Fail. Anal. Prev. 14(1), 17–20 (2014)

    Article  Google Scholar 

  13. S.G. Chowdhury, P. Kumar, S.K. Das, D.K. Bhattacharyya, N. Parida, Failure analysis of high temperature studs. Eng. Fail. Anal. 8, 521–528 (2001)

    Article  Google Scholar 

  14. D. Ghosh, S. Ray, H. Roy, N. Mandal and A.K. Shukla, High temperature graphitization failure of primary superheater tube. High Temp. Mater. Process. doi:10.1515/htmp-2014-0137

  15. D. Ghosh, H. Roy, A. Mondal, failure investigation of condensate pump shaft. J. Fail. Anal. Prev. 14(4), 450–453 (2014)

    Article  Google Scholar 

  16. W. Muhannad, K.M. Deen, Failure analysis of water pump shaft. J. Fail. Anal. Prev. 10, 161–166 (2010)

    Article  Google Scholar 

  17. D. Ghosh, S. Ray, H. Roy and A.K. Shukla, Investigation into cause of high temperature failure of boiler superheater tube. High Temp. Mater. Process. doi:10.1515/htmp-2014-0018

  18. A.M. Lancha, M. Serrano, D. Gomez, Bricane. Eng. Fail. Anal. 8, 271291 (2001)

    Article  Google Scholar 

  19. H. Roy, P. Sharma, D. Ghosh and A.K. Shukla, Corrosion failure of in-service economizer tube. J. Fail. Anal. Prev. doi:10.1007/s11668-014-9848-9

  20. D. Ghosh, S. Ray, A. Mondal, H. Roy, Failure investigation of radiant platen superheater tube of thermal power plant boiler. High Temp. Mater. Process. doi:10.1515/htmp-2013-0128.

  21. ASM, ASM Handbook, vol. 1 (ASM, Metals Park, 1993)

    Google Scholar 

  22. ASTM standard E-8M, Standard Test Methods for Tension Testing of Metallic Materials, vol. 03.01, 2011

  23. T.R. Chandrapatla, A.D. Belegundu, Introduction to Finite Elements in Engineering. Pearson Higher Ed USA, 2011

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to D. Ghosh.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ghosh, D., Roy, H., Ray, S. et al. Investigation on Failure of a Drilling Rig Mast Structure. J Fail. Anal. and Preven. 15, 474–479 (2015). https://doi.org/10.1007/s11668-015-9977-9

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11668-015-9977-9

Keywords

Navigation