Abstract
The premature failure of condensate pump shaft was investigated in this paper. The shaft was attached with feed water condensate pump system in thermal power plant boiler. The shaft was fabricated from martensitic stainless steel. A detailed study was carried out to determine the root cause of the shaft failures. Visual examination, macroanalysis, chemical analysis, microstructural characterization, and fractography examinations were also carried out to ascertain the probable cause of shaft failure. Finally, it was concluded that the failure of the shaft was due to the torsional fatigue initiated by the cracks at the thread roots.
Similar content being viewed by others
References
J. Swaminathan, K. Guguloth, M. Gunjan, P.K. Roy, R.N. Ghosh, Failure analysis and remaining life assessment of service exposed primary reformer tube. Eng. Fail. Anal. 15, 311–316 (2008)
D. Ghosh, H. Roy, A.K. Shukla, Investigation of probable cause of a premature cracking of down comer nozzle of Heat recovery steam generator (HRSG). J. Fail. Anal. Prev. 9(6), 517–521 (2009)
D. Ghosh, H. Roy, S. Ray, A.K. Shukla, High temperature corrosion failure of a secondary superheater tube in thermal power plant boiler. High Temp. Mater. Process. 28(1–2), 109–114 (2011)
G. Das, S.G. Chowdhury, A.K. Ray, S. Das, D.K. Bhattacharaya, Failure of a super heater tube. Eng. Fail. Anal. 9, 563–570 (2002)
H. Roy, D. Ghosh, A.C. Pankaj, A.K. Shukla, J. Basu, A case study on the premature failure of a cooling water pump shaft. Int. J. Manuf. Sci. Prod. 9(1–2), 99–106 (2011)
H. Roy, A. Saha, D. Ghosh, S. Roy, A.K. Shukla, Failure investigation of platen superheater outlet header. J. Mech. Behav. Mater. 19(6), 373–382 (2011)
D. Ghosh, S. Ray, H. Roy, Failure investigation of high temperature stud. J. Fail. Anal. Prev. 14(1), 17–20 (2014)
D. Ghosh, S. Ray, H. Roy, A.K. Shukla, Investigation into cause of high temperature failure of boiler superheater tube. High Temp. Mater. Process. (accepted)
W. Muhammad, K.M. Deen, Failure analysis of water pump shaft. J. Fail. Anal. Prev. 10, 161–166 (2010)
A.M. Lancha, M. Serrano, D. Gomez Bricano, Failure analysis of river water circulating pump shaft from a NPP. Eng. Fail. Anal. 8, 271–291 (2001)
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Ghosh, D., Roy, H. & Mondal, A. Failure Investigation of Condensate Pump Shaft. J Fail. Anal. and Preven. 14, 450–453 (2014). https://doi.org/10.1007/s11668-014-9845-z
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11668-014-9845-z