Abstract
A marine diesel engine, where the cylinder liner–piston ring (CLPR) pair is one of the most important rubbing pairs, is the heart of a marine system. Studying the lubrication characteristics of the CLPR will provide a guide for rational design of the CLPR to reduce wear and prolong its service life. The surface texture features have a significant impact on the lubricating performance of the CLPR. In this study, the tribological system of the CLPR was investigated. Different surface textures (such as different sizes of surface concaves and grooves, etc.) were designed and produced on the cylinder liners using surface treatment. A series of experimental tests were then carried out in a specially designed diesel engine tester to investigate the tribological characteristics of the treated CLPR pairs. The comparison analyses of the worn surface texture features, element content of the lubrication oil, and abrasive particle characteristics were conducted under different wear surface texture features and cylinder liner speeds. The analysis results showed that there were significant differences in the tribological and lubrication properties of the rubbing pairs in different wear surface texture features. The wear performance of the CLPR pair with a regular concave texture was superior to that of the concave and groove, and regular groove textures. In addition, the regular concave with a depth-diameter ratio of 0.1 was the most effective surface texture to improve the lubrication and wear properties of the CLPR pairs. It is believed that the knowledge obtained in this study provides the real practical basis for tribological design and manufacturing of CLPR pair in marine diesel engines.
Similar content being viewed by others
References
Li, Z., Yan, X., Yuan, C., Peng, Z.: Intelligent fault diagnosis method for marine diesel engines using instantaneous angular speed. J. Mech. Sci. Technol. 26, 2413–2423 (2012)
Zeng, Q., Dong, G., Xie, Y.: Structure and tribological properties of amorphous carbon films deposited by electrochemical method on GCr15 steel substrate. Appl. Surf. Sci. 254, 2425–2430 (2008)
Taylor, C.M.: Automobile engine tribology–design considerations for efficiency and durability. Wear 221, 1–8 (1998)
Dimkovskia, Z., Anderberga, C., Ohlssonc, R., Roséna, B.: Characterisation of worn cylinder liner surfaces by segmentation of honing and wear scratches. Wear 271, 548–552 (2011)
Wakaumi, H., Komaoka, T., Hankui, E.: Grooved bar-code recognition system with tape-automated-bonding head detection scanner. IEEE. T. Magn. 36, 366–370 (2000)
Pei, S., Ma, S., Xu, H., Wang, F., Zhang, Y.: A multiscale method of modeling surface texture in hydrodynamic regime. Tribol. Int. 44, 1810–1818 (2011)
Etsion, I.: Improving tribological performance of mechanical components by laser surface texturing. Tribol. Lett. 17, 733–737 (2004)
Zhao, W., Wang, L., Xue, Q.: Influence of micro/nano-textures and chemical modification on the nanotribological property of Au surface. Colloid Surf. A. 366, 191–196 (2010)
Zhou, Y., Zhu, H., Tang, W.: Development of the theoretical model for the optimal design of surface texturing on cylinder liner. Tribol. Int. 52, 1–6 (2012)
Burstein, L., Ingman, D.: Pore ensemble statistics in application to lubrication under reciprocating motion. Tribol. T. 43, 205–212 (2000)
Fu, Y., Zhang, H.: Numerical analysis on the lubrication performance of piston ring by surface micro-texturing. Trans. CSICE. 27, 180–185 (2009). in Chinese
Ryk, G., Kligerman, Y., Etsion, I., Shinkarenko, A.: Experimental investigation of partial laser surface texturing for piston-ring friction reduction. Tribol. T. 48, 583–588 (2005)
Kligerman, Y., Etsion, I., Shinkarenko, A.: Improving tribological performance of piston rings by partial surface texturing. Trans. ASME J. Tribol. 127, 632–638 (2005)
Ryk, G., Etsion, I.: Testing piston rings with partial laser surface texturing for friction reduction. Wear 261, 792–796 (2006)
Ronen, A., Etsion, I., Kligerman, Y.: Friction reducing surface texturing in reciprocating automotive components. Tribol. T. 44, 359–366 (2001)
Etsion, I., Sher, E.: Improving fuel efficiency with laser surface textured piston rings. Tribol. Int. 42, 542–547 (2009)
Wo′s, P., Michalski, J.: Effect of initial cylinder liner honing surface roughness on aircraft piston engine performances. Tribol. Lett. 41, 555–567 (2011)
Michalski, J., Wo′s, P.: The effect of cylinder liner surface topography on abrasive wear of piston–cylinder assembly in combustion engine. Wear 271, 582–589 (2011)
Scaraggi, M., Mezzapesa, P., Carbone, G., Ancona, A., Tricarico, L.: Friction properties of lubricated laser-micro textured-surfaces: an experimental study from boundary- to hydrodynamic-lubrication. Tribol. Lett. 49, 117–125 (2013)
Wang, J., Chen, D., Kong, X.: Study on lubrication of regular concave surface. Tribol 23, 52–55 (2003). in Chinese
Kovalchenko, A., Ajayi, O., Erdemir, A., Fenske, G.: Friction and wear behavior of laser textured surface under lubricated initial point contact. Wear 271, 1719–1725 (2011)
Zhao, W., Wang, L., Xue, Q.: Fabrication of low and high adhesion hydrophobic Au surfaces with micro/nano-biomimetic structures. J. Phys. Chem. C 114, 11509–11514 (2010)
Wang, X., Kato, K., Adachi, K.: Load carrying capacity map for the surface texture design of SiC thrust bearing sliding in water. Tribol. Int. 36, 189–197 (2003)
Wang, X., Adachi, K., Otuska, K.: Optimization of the surface texture for silicon carbide sliding in water. Appl. Surf. Sci. 253, 1282–1286 (2006)
Wang, X., Kato, K.: Improving the anti-seizure ability of SiC seal in water with RIE texturing. Tribol. Lett. 14, 275–280 (2003)
Wang, X., Kato, K., Adachi, K., Aizawa, K.: The effect of laser texturing of SiC surface on the critical load for the transition of water lubrication mode from hydrodynamic to mixed. Tribol. Int. 34, 703–711 (2001)
Li, Z., Yan, X., Guo, Z., Liu, P., Yuan, C., Peng, Z.: A new intelligent fusion method of multi-dimensional sensors and its application to tribo-system fault diagnosis of marine diesel engines. Tribol. Lett. 47, 1–15 (2012)
Yuan, C., Peng, Z., Yan, X.: Surface characterization using wavelet theory and confocal laser scanning microscopy. Trans. ASME J. Tribol. 127, 394–404 (2005)
Ding, J., Kuhnell, B.: New concept of wear particle atlases. Proceeding of COMADEM’98. Tasmia, Australia (1998)
Acknowledgments
The authors would like to express their sincere gratitude to the State Key Program of National Natural Science of China (NSFC) (No. 51139005), the Fok Ying-Tong Education Foundation for Young Teachers in the Higher Education Institutions of China (No. 131051), the China Scholarship Council (CSC) (File No. 201206950042), and the Program of Introducing Talents of Discipline to Universities (No. B08031).
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Guo, Z., Yuan, C., Liu, P. et al. Study on Influence of Cylinder Liner Surface Texture on Lubrication Performance for Cylinder Liner–Piston Ring Components. Tribol Lett 51, 9–23 (2013). https://doi.org/10.1007/s11249-013-0141-y
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11249-013-0141-y