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Optimization of melt-spinning parameters of poly(ethylene terephthalate) partially oriented multi-filament yarn in an industrial scale: Central composite design approach

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Abstract

In this study, central composite design (CCD) based on response surface methodology (RSM) was employed to optimize parameters of melt-spinning process of poly(ethylene terephthalate) partially oriented multifilament yarn (POMFY). On the basis of a four-variable CCD, RSM was used to determine the effects of spinning temperature, spinning pressure, take-up velocity and quenching air velocity on the levels of the elongation of POMFY as the response. The POMFY samples were also characterized by scanning electron microscopy (SEM) and energy dispersive X-ray (EDX) analysis. By applying a quadratic regression analysis, an equation indicating the effect of each variables on the response was developed. The predicted values of the parameters showed excellent agreement with the experimental values (R 2=0.9565, Adjusted-R 2=0.916). Moreover, the results confirmed that the CCD mathematical model was a suitable method to optimize the melt-spinning parameters of POMFY in an industrial scale.

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Authors and Affiliations

  1. Young Researchers and Elites Club, South Tehran Branch, Islamic Azad University, Tehran, 4435/11365, Iran

    Seyed Majid Ghoreishian

  2. Graduate Program of Biomedical Engineering, University of Manitoba, Winnipeg, MB, R3E 0Z3, Canada

    Mohammad Norouzi

  3. Department of Textile Engineering, Kar Higher Education Institute, Qazvin, 02832225883, Iran

    Ali Fereydooni, Saeed Nasser & Toktam Asadolahi

  4. Department of Industrial Engineering, Payame Noor University (PNU), Qazvin, 34199-14917, Iran

    Neda Beigpour

  5. Department of Chemical Engineering, Islamic Azad University, South Tehran Branch, Tehran, 1416894351, Iran

    Maryamsadat Ghoreishian

Authors
  1. Seyed Majid Ghoreishian
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  2. Mohammad Norouzi
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  3. Ali Fereydooni
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  4. Saeed Nasser
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  5. Toktam Asadolahi
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  6. Neda Beigpour
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  7. Maryamsadat Ghoreishian
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Correspondence to Seyed Majid Ghoreishian.

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Ghoreishian, S.M., Norouzi, M., Fereydooni, A. et al. Optimization of melt-spinning parameters of poly(ethylene terephthalate) partially oriented multi-filament yarn in an industrial scale: Central composite design approach. Fibers Polym 18, 1280–1287 (2017). https://doi.org/10.1007/s12221-017-1119-4

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  • DOI: https://doi.org/10.1007/s12221-017-1119-4

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