Abstract
This paper compares the results of two approaches of instrumented indentation for characterization of mechanical properties of HVOF coatings. Three types of HVOF sprayed coatings (Cr3C2-NiCr, WC-Co, (Ti, Mo)(C,N)-NiCo) were investigated by the means of isolated nanoindentation and grid indentation methods. The results of the isolated indentation revealed hardness and elastic modulus of the individual phases in very good agreement with the corresponding bulk material. The grid indentation method, based on statistical evaluation of a large number of indentations, was influenced by the carbide-matrix interface, which gave rise to a third peak apart from the two peaks corresponding to the carbides and metallic matrix. As a consequence, the bimodal Gaussian fit was insufficient and a trimodal fit had to be used. The results extracted from low load grid nanoindentations were quite close to the results of isolated indentations whereas higher load grid nanoindentation revealed overall properties of the coating.
Similar content being viewed by others
References
J.S. Field and M.V. Swain, A Simple Predictive Model for Spherical Indentation, J. Mater. Res., 1993, 8(2), p 297-306
M.V. Swain and J. Mencik, Mechanical Property Characterization of Thin Films Using Spherical Tipped Indenters, Thin Solid Films, 1994, 253, p 204-211
A.C. Fischer-Cripps, Nanoindentation, Springer, New York, 2002, 197 pp
W.C. Oliver and G.M. Pharr, Measurement of Hardness and Elastic Modulus by Instrumented Indentation: Advances in Understanding and Refinements to Methodology, J. Mater. Res., 2004, 19(1), p 3-20
N. Margadant, J. Neuenschwander, S. Stauss, H. Kaps, A. Kulkarni, J. Matejicek, and G. Roessler, Impact of Probing Volume from Different Mechanical Measurement Methods on Elastic Properties of Thermally Sprayed Ni-Based Coatings on a Mesoscopic Scale, Surf. Coat. Technol., 2006, 200, p 2805-2820
O. Racek and C.C. Berndt, Mechanical Property Variations Within Thermal Barrier Coatings, Surf. Coat. Technol., 2007, 202, p 362-369
L. Pawlowski, The Science and Engineering of Thermal Spray Coatings, 2nd ed., Wiley, West Sussex, 2008, 626 pp
H. Herman, Plasma-Sprayed Coatings, Sci. Am., 1988, 259, p 112-117
O. Kovařík and J. Siegl, Microstructure and Fracture Morphology of Thermally Sprayed Refractory Metals and Ceramics, Strength of Materials, 2008, 1, p 89-92
O. Kovařík, J. Siegl, and Z. Procházka, Fatigue Behavior of Bodies with Thermally Sprayed Metallic and Ceramic Deposits, J. Therm. Spray Technol., 2008, 17(5), p 25-32
R. Schwetzke and H. Kreye, Microstructure and Properties of Tungsten Carbide Coatings Sprayed with Various High Velocity Oxygen Fuel Spray System, J. Therm. Spray Technol., 1999, 8(3), p 433-439
Š. Houdková, F. Zahálka, M. Kašparová, and L.-M. Berger, Tribological Behavior of Thermally Sprayed Coatings at Elevated Temperatures, Thermal Spray 2008: Crossing Borders, E. Lugscheider, Ed., June 2-4, 2008 (Maastricht, The Netherlands), ASM International, 2008, p 1485-1490
N.X. Randall, M. Vandamme, and F.-J. Ulm, Nanoindentation Analysis as a Two-Dimensional Tool for Mapping the Mechanical Properties of Complex Surfaces, J. Mater. Res., 2009, 24(3), p 679-690
G. Constantinides, K.S.R. Chandran, F.-J. Ulm, and K.J. Van Vliet, Grid Indentation Analysis of Composite Microstructure and Mechanics: Principles and Validation, Mater. Sci. Eng. A, 2006, 430, p 189-202
A. Rico, J. Gomez-Garcia, C.J. Munez, P. Posa, and V. Utrilla, Mechanical Properties of Thermal Barrier Coatings After Isothermal Oxidation: Depth Sensing Indentation Analysis, Surf. Coat. Technol., 2009, 203, p 2307-2314
M.G. Gee, B. Roebuck, P. Lindahl, and H.-O. Andren, Constituent Phase Nanoindentation of WC/Co and Ti(C, N) Hard Metals, Mat. Sci. Eng. A, 1996, 209, p 128-136
P. Haušild, J. Nohava, P. Pilvin, Characterization of Strain-Induced Martensite in a Metastable Austenitic Steel by Nanoindentation. Strain, 2010, 47, doi:10.1111/j.1475-1305.2010.00748.x
L.-M. Berger, M. Woydt, S. Zimmermann, H. Keller, G. Schwier, R. Enžl, and S. Thiele, Tribological Behavior of HVOF-Sprayed Cr3C2-NiCr and TiC-Based Coatings Under High-Temperature Dry Sliding Conditions, Thermal Spray 2004: Advances in Technology and Applications, May 10-12, 2004 (Osaka, Japan), ASM International, 2004, p 468-477
L.-M. Berger, Hardmetals as Thermal Spray Coatings, Powder Metallurgy, 2007, 50(3), p 205-214
S. Zimmermann, and H. Kreye, Chromium Carbide Coatings Produced with Various HVOF Spray Systems, Thermal Spray: Practical Solutions for Engineering Problems, C.C. Berndt, Ed., October 7-11, 1996 (Cincinnati, OH), ASM International, 1996, p 147-152
S. Matthews, M. Hyland, B. James, and T. Levi, Isothermal oxidation of Cr3C2-NiCr Coatings Sprayed by High Velocity Techniques, International Thermal Spray Conference 2002, E. Lugscheider and C.C. Berndt, Ed., March 4-6, 2002 (Essen, Germany), DVS Germany, 2002, p 698-704
L.-M. Berger, S. Zimmermann, H. Keller, G. Schwier, S. Thiele, M. Nebelung, and R. Enžl, Microstructure and Properties of HVOF-Sprayed TiC-Based Coatings, Thermal Spray 2003: Advancing the Science & Applying the Technology, B.R. Marple, C. Moreau, Ed., May 5-8, 2003 (Orlando, FL), ASM International, 2003, p 793-799
W.C. Oliver and G.M. Pharr, An Improved Technique for Determining Hardness and Elastic Modulus Using Load and Displacement Sensing Indentation Experiments, J. Mater. Res., 1992, 7(6), p 1564-1583
Instrumented Indentation Test for Hardness and Materials Parameters, ISO 14577-2:2002, p 1-25
W. Lengauer, Transition Metal Carbides, Nitrides and Carbonitrides, Handbook of Ceramic Hard Materials, vol. 1, Wiley-VCH, Weinheim, 2000, p 202-252
G. Bolelli, V. Cannillo, L. Lusvarghi, and S. Ricco, Mechanical and Tribological Properties of Electrolytic Hard Chrome and HVOF Sprayed Coatings, Surf. Coat. Technol., 2006, 200, p 2995-3009
J. Nohava, B. Bonferroni, G. Bolelli, and L. Lusvarghi, Interesting Aspects of Indentation and Scratch Methods for Characterization of Thermally-Sprayed Coatings, Surf. Coat. Technol., 2010, 205, p 1127-1131
G. Bolelli, B. Bonferroni, H. Koivuluoto, L. Lusvarghi, and P. Vuoristo, Depth-Sensing Indentation for Assessing the Mechanical Properties of Cold-Sprayed Ta, Surf. Coat. Technol., 2010, 205, p 2209-2214
Š. Houdková, O. Blahová, F. Zahálka, and M. Kašparová, The Instrumented Indentation Study of HVOF-Sprayed Hardmetal Coatings. J. Therm. Spray. Technol., published online 27th July 2011, doi:10.1007/s11666-0119677-2
F. Petit, V. Vandeneede, and F. Cambier, Relevance of Instrumented Micro-Indentation for the Assessment of Hardness and Young’s Modulus of Brittle Materials, Mater. Sci. Eng. A, 2007, 456, p 252-260
W.D. Nix and H. Gao, Indentation Size Effect in Crystalline Materials: A Law for Strain Gradient Plasticity, J. Mech. Phys. Solids, 1998, 46, p 41-425
K. Durst, B. Backes, O. Franke, and M. Göken, Indentation Size Effect in Metallic Materials: Modeling Strength From Pop-in to Macroscopic Hardness Using Geometrically Necessary Dislocations, Acta Mater., 2006, 54, p 2547-2555
P. Chivavibul, M. Watanabe, S. Kuroda, and K. Shinoda, Effect of Carbide Size and Co Content on the Microstructure and Mechanical Properties of HVOF-Sprayed WC-Co Coatings, Surf. Coat. Technol., 2007, 202, p 509-521
J.G. La Barbera-Sosa, Y.Y. Santana, M.H. Staia, D. Chicot, J. Lesage, J. Caro, G. Mesmacque, and E.S. Puchi-Cabrera, Microstructural and Mechanical Characterization of Ni-Base Thermal Spray Coatings Deposited by HVOF, Surf. Coat. Technol., 2008, 202, p 4552-4559
R. Mušálek, J. Matějíček, M. Vilémová, and O. Kovařík, Non-Linear Mechanical Behavior of Plasma Sprayed Alumina Under Mechanical and Thermal Loading, J. Therm. Spray Technol., 2010, 19(1-2), p 422-428
Acknowledgment
This research was carried out in the frame of the GACR P108/12/1872 and Czech Ministry of Education No. MSM 4771868401 research projects.
Author information
Authors and Affiliations
Corresponding author
Additional information
This article is an invited paper selected from presentations at the 2011 International Thermal Spray Conference and has been expanded from the original presentation. It is simultaneously published in Thermal Spray 2011: Proceedings of the International Thermal Spray Conference, Hamburg, Germany, September 27-29, 2011, Basil R. Marple, Arvind Agarwal, Margaret M. Hyland, Yuk-Chiu Lau, Chang-Jiu Li, Rogerio S. Lima, and André McDonald, Ed., ASM International, Materials Park, OH, 2011.
Rights and permissions
About this article
Cite this article
Nohava, J., Haušild, P., Houdková, Š. et al. Comparison of Isolated Indentation and Grid Indentation Methods for HVOF Sprayed Cermets. J Therm Spray Tech 21, 651–658 (2012). https://doi.org/10.1007/s11666-012-9733-6
Received:
Revised:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11666-012-9733-6