Skip to main content

Advertisement

Log in

An evaluation of the surface integrity and corrosion behavior of Ti-6Al-4 V processed thermodynamically by PM-EDM criteria

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

A Correction to this article was published on 14 April 2022

This article has been updated

Abstract

An electro-thermally re-solidified layer formed by powder mixed-electrical discharge machining (PM-EDM) on the surface of titanium alloy Ti-6Al-4 V has different properties than the original material. In our research, we studied the mechanical properties and surface integrity of the re-solidified layer based on the characteristics of the heat source distribution. For this purpose, we used Thermo-Calc software to predict the phase transition of Ti-6Al-4 V material properties based on thermography and surface topography data. In our work, we investigated the corrosion behavior of Ti-6Al-4 V and considered the changes in primary and secondary phases. We observed the formation of TiOx in our experiment, which enhanced the surface’s corrosion resistance, biocompatibility, and bio-functionality of Ti-6Al-4 V. Our finding demonstrates that TiOx can be used in surgical equipment and odontological implants.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16
Fig. 17
Fig. 18

Similar content being viewed by others

Change history

References

  1. Ulutan D, Ozel T (2011) Machining induced surface integrity in titanium and nickel alloys: a review. Int J Mach Tools Manuf 51:250–280

    Article  Google Scholar 

  2. Ilani MA, Khoshnevisan M (2020) Powder mixed-electrical discharge machining (EDM) with the electrode is made by fused deposition modeling (FDM) at Ti-6Al-4V machining procedure. Multiscale Multidiscip Model Exp Des 1–14. https://doi.org/10.1007/s41939-020-00070-6

    Article  Google Scholar 

  3. Mahdavinejad RA, Ilani MA (2019) Superior advance research in the electro-discharge machining of Ti alloys: review. Int J Sci Res Mech Mater Eng 3:19–38. https://doi.org/10.32628/IJSRMME19339

  4. Philip JT, Mathew J, Kuriachen B (2021) Transition from EDM to PMEDM – impact of suspended particulates in the dielectric on Ti6Al4V and other distinct material surfaces: a review. J Manuf Process 64:1105–1142

    Article  Google Scholar 

  5. Kumar S, Singh R, Batish A, Singh TP (2012) Electric discharge machining of titanium and its alloys: a review. Int J Mach Mach Mater 11:84. https://doi.org/10.1504/IJMMM.2012.044922

    Article  Google Scholar 

  6. Taherkhani A, Ilani MA, Ebrahimi F et al (2021) Investigation of surface quality in cost of goods manufactured (COGM) method of μ-Al2O3 powder-mixed-EDM process on machining of Ti-6Al-4V. Int J Adv Manuf Technol 1–17. https://doi.org/10.1007/s00170-021-07573-7

    Article  Google Scholar 

  7. Gopalakannan S, Senthilvelan T (2014) Optimization of machining parameters for EDM operations based on central composite design and desirability approach. J Mech Sci Technol 28:1045–1053. https://doi.org/10.1007/s12206-013-1180-x

    Article  Google Scholar 

  8. Wu KL, Yan BH, Huang FY, Chen SC (2005) Improvement of surface finish on SKD steel using electro-discharge machining with aluminum and surfactant added dielectric. Int J Mach Tools Manuf 45:1195–1201. https://doi.org/10.1016/J.IJMACHTOOLS.2004.12.005

    Article  Google Scholar 

  9. Abbas NM, Solomon DG, Bahari MF (2007) A review on current research trends in electrical discharge machining (EDM). Int J Mach Tools Manuf 47:1214–1228. https://doi.org/10.1016/J.IJMACHTOOLS.2006.08.026

    Article  Google Scholar 

  10. Kumar H (2015) Development of mirror like surface characteristics using nano powder mixed electric discharge machining (NPMEDM). Int J Adv Manuf Technol 76:105–113. https://doi.org/10.1007/s00170-014-5965-6

    Article  Google Scholar 

  11. Dewangan S, Gangopadhyay S, Biswas CK (2015) Study of surface integrity and dimensional accuracy in EDM using Fuzzy TOPSIS and sensitivity analysis. Measurement 63:364–376. https://doi.org/10.1016/J.MEASUREMENT.2014.11.025

    Article  Google Scholar 

  12. Jabbaripour B, Sadeghi MH, Shabgard MR, Faraji H (2013) Investigating surface roughness, material removal rate and corrosion resistance in PMEDM of γ-TiAl intermetallic. J Manuf Process 15:56–68. https://doi.org/10.1016/J.JMAPRO.2012.09.016

    Article  Google Scholar 

  13. Phan NH, Pi VN, Shirguppikar S et al (2021) Material removal rate in electric discharge machining with aluminum tool electrode for Ti-6Al-4V titanium alloy. In: Lecture Notes in Networks and Systems. Springer Science and Business Media Deutschland GmbH, pp 527–533

  14. Ilani MA, Khoshnevisan M (2021) Study of surfactant effects on intermolecular forces (IMF) in powder-mixed electrical discharge machining (EDM) of Ti-6Al-4V. Int J Adv Manuf Technol 1–20. https://doi.org/10.1007/s00170-021-07569-3

    Article  Google Scholar 

  15. Kumar S, Singh R, Singh TP, Sethi BL (2009) Surface modification by electrical discharge machining: a review. J Mater Process Technol 209:3675–3687. https://doi.org/10.1016/J.JMATPROTEC.2008.09.032

    Article  Google Scholar 

  16. Kolli M, Kumar A (2019) Assessing the influence of surfactant and B4C powder mixed in dielectric fluid on EDM of titanium alloy. Silicon 11:1731–1743. https://doi.org/10.1007/s12633-017-9701-3

    Article  Google Scholar 

  17. Ilani MA, Khoshnevisan M (2021) Mathematical and physical modeling of FE-SEM surface quality surrounded by the plasma channel within Al powder-mixed electrical discharge machining of Ti-6Al-4V. Int J Adv Manuf Technol 112:3263–3277. https://doi.org/10.1007/s00170-021-06626-1

    Article  Google Scholar 

  18. Shahri HRF, Mahdavinejad R, Ashjaee M, Abdullah A (2017) A comparative investigation on temperature distribution in electric discharge machining process through analytical, numerical and experimental methods. Int J Mach Tools Manuf 114:35–53

    Article  Google Scholar 

  19. Sarao TPS, Singh H, Singh H (2018) Enhancing biocompatibility and corrosion resistance of Ti-6Al-4V alloy by surface modification route. J Therm Spray Technol 27:1388–1400. https://doi.org/10.1007/s11666-018-0746-7

    Article  Google Scholar 

  20. Sidambe AT (2014) Biocompatibility of advanced manufactured titanium implants-a review. Materials 7:8168–8188

    Article  Google Scholar 

  21. Mukherjee S, Dhara S, Saha P (2015) Enhancing the biocompatibility of Ti6Al4V implants by laser surface microtexturing: an in vitro study. Int J Adv Manuf Technol 76:5–15. https://doi.org/10.1007/s00170-013-5277-2

    Article  Google Scholar 

  22. Gallardo-Moreno AM, Pacha-Olivenza MA, Saldaña L et al (2009) In vitro biocompatibility and bacterial adhesion of physico-chemically modified Ti6Al4V surface by means of UV irradiation. Acta Biomater 5:181–192. https://doi.org/10.1016/j.actbio.2008.07.028

    Article  Google Scholar 

  23. Grandin HM, Berner S, Dard M (2012) A review of titanium zirconium (TiZr) alloys for use in endosseous dental implants. Materials 5:1348–1360. https://doi.org/10.3390/ma5081348

    Article  Google Scholar 

  24. Karpagavalli R, Zhou A, Chellamuthu P, Nguyen K (2007) Corrosion behavior and biocompatibility of nanostructured TiO2 film on Ti6Al4V. J Biomed Mater Res Part A 83A:1087–1095. https://doi.org/10.1002/jbm.a.31447

    Article  Google Scholar 

  25. Brittan A, Mahaffey J, Adam D, Anderson M (2021) Mechanical and corrosion response of 316SS in supercritical CO2. Oxid Met 2021 95(5):409–425. https://doi.org/10.1007/S11085-021-10026-X

  26. Phan NH, Pi VN, Tuan NQ et al (2021) Tool wear rate analysis of uncoated and AlCrNi coated aluminum electrode in EDM for Ti-6Al-4 V titanium alloy. In Lecture Notes in Networks and Systems. Springer Science and Business Media Deutschland GmbH, pp 832–838

  27. Andersson JO, Helander T, Höglund L et al (2002) Thermo-Calc & DICTRA, computational tools for materials science. Calphad Comput Coupling Ph Diagr Thermochem 26:273–312. https://doi.org/10.1016/S0364-5916(02)00037-8

  28. (2007) Titanium and titanium alloy applications in medicine. In Surface Engineered Surgical Tools and Medical Devices. Springer US, pp 533–576

  29. Rao KV, Raju LR, Kumar CK (2020) Modeling of kerf width and surface roughness in wire cut electric discharge machining of Ti-6Al-4V. Proc Inst Mech Eng Part E J Process Mech Eng 234:533–542. https://doi.org/10.1177/0954408920932369

    Article  Google Scholar 

Download references

Acknowledgements

I have always immensely benefited from Professor Sergey Kravchenko’s academic support at Northeastern University, Department of Physics in the United States of America, and I would like to express my sincere appreciation and most profound gratitude for his academic support and encouragement.Affiliated Research Professor Mohammad Khoshnevisan, Physics Department, Northeastern University, USA.

Author information

Authors and Affiliations

Authors

Contributions

Both authors contributed to this work.

Corresponding author

Correspondence to Mohammad Khoshnevisan.

Ethics declarations

Ethics approval

Not applicable.

Consent to participate

Not applicable.

Consent for publication

The authors consent to publish this article.

Competing interests

The authors declare no competing interests.

Additional information

Publisher's note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

The original online version of this article was revised: The university name of Mohammad Khoshnevisan has been inserted.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Ilani, M.A., Khoshnevisan, M. An evaluation of the surface integrity and corrosion behavior of Ti-6Al-4 V processed thermodynamically by PM-EDM criteria. Int J Adv Manuf Technol 120, 5117–5129 (2022). https://doi.org/10.1007/s00170-022-09093-4

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-022-09093-4

Keywords

Navigation