Abstract
This paper considers improving the efficiency of ceramic cutting tools using nano-scale multi-layered composite coatings deposited with an innovative arc-PVD processes with filtration of vapour-ion flow and diamond-like coating (DLC). Here a three-layered architecture of nano-structured multi-layered composite coatings is used, and the wear mechanism of the ceramic tool is examined. This approach allows implementing a direct control over the contact characteristics of the cutting process in order to reduce the normal and shear stresses that increase the probability of tool failure as a result of brittle fracture. This increases the adhesive strength of the coating with respect to the ceramic substrate. This resulted in an increase in tool life with reduced failure rate because of brittle fracture of the cutting edge.
Similar content being viewed by others
References
R. Riedel. Handbook of ceramic hard materials, Weinheim–NewYork: WILEY-VICH 2000.
L. Norberto, López de Lacalle, Aitzol Lamikiz (2009) Machine tools for high performance machining. Springer
E.S. Sotova, A.A. Vereshchaka, A.S. Vereshchaka (2013) Ceramic cutting tools. Moscow Publishing MSTU “STANKIN” (In Russian).
Brinksmeier E, S. B (1988) Ceramic tools—material and load types determine wear mechanisms. Annals of the CIRP 37-1:97–100
A.S. Vereschaka (1993) Working capacity of the cutting tool with wear resistant coatings—M: Mashinostroenie. (In Russian).
Bouzakis KD, Michailidis N, Skordaris G, Bouzakis E, Biermann D, M’Saoubi R (2012) Cutting with coated tools: coating technologies, characterization methods and performance optimization. CIRP Annals - Manufacturing Technology Vol 61:703–723
Fox-Rabinovich GS, Yamamoto K, Beake BD, Kovalev AI, Aguirre MH, Veldhuis SC, Dosbaeva GK, Wainstein DL, Biksa A, Rashkovskiy A (2010) Emergent behavior of nano-multilayered coatings during dry high-speed machining of hardened tool steels. Surface & Coatings Technology 204:3425–3435
Fox-Rabinovich GS, Beake BD, Yamamoto K, Aguirre MH, Veldhuis SC, Dosbaeva G, Elfizy A, Biksa A, Shuster LS (2010) Structure, properties and wear performance of nano-multilayered TiAlCrSiYN/TiAlCrN coatings during machining of Ni-based aerospace superalloys. Surface & Coatings Technology Vol 204:3698–3706
Vereshchaka AA, Vereshchaka AS, Mgaloblishvili O, Morgan MN, Batako AD (2014) Nano-scale multilayered-composite coatings for the cutting tools. Int J Adv Manuf Technol 72(1):303–317
Alexey V (2014) Development of assisted filtered cathodic vacuum arc deposition of nano-dispersed multi-layered composite coatings on cutting tools. Key Engineering Materials Vol 581:62–67
Alexey V (2013) Improvement of working efficiency of cutting tools by modifying its surface properties by application of wear-resistant complexes. Advanced Materials Research Vol 712–715:347–351
A. O. Volkhonskii, A. A. Vereshchaka, I. V. Blinkov, A. S Vereshchaka & A. D Batako
2016) Filtered cathodic vacuum arc deposition of nano-layered composite coatings for machining hard-to-cut materials. Int J Adv Manuf Technol 84:1647–1660
Vereschaka AS, Vereschaka AA, Sladkov DV, Aksenenko AY, Sitnikov NN (2016) Control of structure and properties of nanostructured multilayer composite coatings applied to cutting tools as a way to improve efficiency of technological cutting operation. Journal of Nano Research Vol 37:51–57
Grigoriev SN, Vereschaka AA, Vereschaka AS, Kutin AA (2012) Cutting tools made of layered composite ceramics with nano-scale multilayered coatings. Procedia CIRP 1:318–323
Vereschaka AS, Grigoriev SN, Sotova ES, Vereschaka AA (2013) Improving the efficiency of the cutting tools made of mixed ceramics by applying modifying nano-scale multilayered coatings. Adv Mater Res 712–715:391–394
Vereschaka AS, Grigoriev SN, Tabakov VP, Sotova ES, Vereschaka AA, Kulikov MY (2014) Improving the efficiency of the cutting tool made of ceramic when machining hardened steel by applying nano-dispersed multi-layered coatings. Key Eng Mater 581:68–73
Vereshchaka AA, Sotova ES, Batako AD, Sedykh MI, Vereshchaka AS (2014) A study of the cutting properties and wear mechanism of ceramic edge tools with nanostructure multilayer composite coatings. Journal of Friction and Wear 35(6):483–488
Vereshchaka AA, Batako AD, Sotova ES, Vereshchaka AS (2016) Nanostructured multilayer composite coatings on ceramic cutting tools for finishing treatment of high-hardness quenched steels. Metal Science and Heat Treatment 57(9–10):614–621
Vereschaka AA, Volosova MA, Batako AD, Vereshchaka AS, Mokritskii BY (2016) Development of wear-resistant coatings compounds for high-speed steel tool using a combined cathodic vacuum arc deposition. International Journal of Advanced Manufacturing Technology Vol 84:1471–1482
Czechowski K, Pofelska Filip I, Królicka B, Szlosek P, Smuk B, Wszołek J, Kurleto A, Kasina J (2005) Effect of nitride nano-scale multilayer coatings on functional properties of composite ceramic cutting inserts. Bulletin Of The Polish Academy Of Sciences Technical Sciences 53(4):425–431
Sokovic M, Kopac J, Dobrzanski LA, Mikula J, Golombek K, Pakula D (2006) Cutting characteristics of PVD and CVD—coated ceramic tool inserts. Tribology in industry 28(1–2):3–8
Dobranski LA, Pakula D, Kriz A, Sokovic M, Kopac J (2006) Tribological Propertes of the PVD and CVD coatings deposition on nitride tool ceramic. Journal of Materials Processing Technology Vol 175:179–185
Dobranski LA, Mikula J (2005) The structure and properties of PVD and CVD coated Al203-TiC mixed oxide tool ceramic for dry on high speed cutting processes. J Mater Process Technol 164–165:822–831
Aslantas K, Ucun I, Cicek A (2012) Tool life and wear mechanism of coated and uncoated Al2O3/TiCN mixed ceramic tools in turning hardened alloy steel. Wear 274–275:442–451
Qin J, Long Y, Zeng J, Shanghua W (2014) Continuous and varied depth-of-cut turning of gray cast iron by using uncoated and TiN/Al2O3 coated silicon nitride-based ceramic tools. Ceram Int 40(8, Part A):12245–12251
Long Y, Zeng J, Yu D, Shanghua W (2014) Cutting performance and wear mechanism of Ti-Al-N/Al-Cr-O coated silicon nitride ceramic cutting inserts. Ceram Int 40(7, Part A):9889–9894
Ying L, Junjie Z, Yu D, Wu S (2014) Microstructure of TiAlN and CrAlN coatings and cutting performance of coated silicon nitride inserts in cast iron turning. Ceram Int 40(7, Part A):9889–9894
Mali NM, Mahender T (2015) Wear analysis of single point cutting tool with and without coating. IJREAT International Journal of Research in Engineering & Advanced Technology 3(3):49–57
Anqiong L, Wu S, Junjie Z, Shangxian G (2015) Effect of the target current on microstructure and mechanical properties of (Ti, Al, Zr) coatings on the surface of silicon nitride ceramic tool. Rare metal materials and engineering Vol 44:697–701
Smyaglikov IP, Zolotovsky AI, Tatur VG, Tochitsky EI (2006) Experimental study of a pulse plasma flow in a mode of diamond-like coating deposition. High Temperature Material Processes Vol 10(4):617–624
Smyaglikov IP, Tochitsky EI, Tatur VG, Chubrik NI, Goncharik SV, Zolotovsky AI, Bel'Kov MV (2007) Study of a pulse arc discharge used for diamond-like coating deposition. Publ Astron Obs Belgrade Vol 82:285–288
Author information
Authors and Affiliations
Corresponding author
Rights and permissions
About this article
Cite this article
Vereschaka, A.A., Grigoriev, S.N., Volosova, M.A. et al. Nano-scale multi-layered coatings for improved efficiency of ceramic cutting tools. Int J Adv Manuf Technol 90, 27–43 (2017). https://doi.org/10.1007/s00170-016-9353-2
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1007/s00170-016-9353-2