Skip to main content
Log in

Improvement of AA5052 sheet properties by electromagnetic twin-roll casting

  • ORIGINAL ARTICLE
  • Published:
The International Journal of Advanced Manufacturing Technology Aims and scope Submit manuscript

Abstract

Electromagnetic fields were used in twin-roll casting (TRC) of aluminum alloy 5052 (AA5052) for improvement of the microstructure and mechanical properties. A static magnetic field induces an inhibiting effect on the melt in the cast-rolling area and reduces diffusion of the solutes. It also results in more nucleating opportunities and less segregation, thus enhancing the mechanical properties. However, the static magnetic field does not change the orientation of crystal growth and columnar crystals still exist in microstructure. On the other hand, an oscillating magnetic field can refine the suspended particles and induce strong convection. This leads to more uniform distribution of temperature and solute elements, simultaneously increasing nucleating opportunities and decreasing segregation, thereby enhancing the mechanical properties. An oscillating magnetic field also inhibits the orientation of crystal growth and makes finer and equiaxed grains.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Barekar NS, Dhindaw BK (2014) Twin-roll casting of aluminum alloys—an overview. Mater Manuf Process 29:651–661

    Article  Google Scholar 

  2. Gras C, Meredith M, Hunt JD (2005) Microdefects formation during the twin-roll casting of Al-Mg-Mn aluminium alloys. J Mater Process Technol 167:62–72

    Article  Google Scholar 

  3. Yun M, Lokyer S, Hunt JD (2000) Twin roll casting of aluminium alloys. Mater Sci Eng A 280:116–123

    Article  Google Scholar 

  4. Berg BS, Hansen V, Zagierski PT, Nedreberg ML, Olsen A, Gjønnes J (1995) Gauge reduction in twin-roll casting of an AA5052 aluminium alloy: the effects on microstructure. J Mater Process Technol 53:65–74

    Article  Google Scholar 

  5. Haga T, Ikawa M, Wtari H, Kumai S (2006) 6111 aluminium alloy strip casting using an unequal diameter twin roll caster. J Mater Process Technol 172:271–276

    Article  Google Scholar 

  6. Haga T, Tkahashi K, Ikawaand M, Watari H (2004) Twin roll casting of aluminum alloy strips. J Mater Process Technol 153–154:42–47

    Article  Google Scholar 

  7. Das S, Barekar NS, El Fakir O, Wang L, Prasada Rao AK, Patel JB, Kotadia HR, Bhagurkar A, Dear JP, Fan Z (2015) Effect of melt conditioning on heat treatment and mechanical properties of AZ31 alloy strips produced by twin roll casting. Mater Sci Eng A 620:223–232

    Article  Google Scholar 

  8. Kim HK, Cheon BH, Kim HW, Lee JC (2014) Twin roll strip casting of high strength Al alloys with high solute contents using asymmetric nozzle. Int J Cast Metal Res 27:1–6

    Article  Google Scholar 

  9. Cheon BH, Kim HW, Lee JC (2011) Asymmetric rolling of strip-cast Al-5.5Mg-0.3Cu alloy sheet: effects on the formability and mechanical properties. Mater Sci Eng A 528:5223–5227

    Article  Google Scholar 

  10. Sun N, Patterson BR, Suni JP, Simielli EA, Weiland H, Allard LF (2006) Microstructural evolution in twin roll cast AA3105 during homogenization. Mater Sci Eng A 416:232–239

    Article  Google Scholar 

  11. Birol Y (2009) Homogenization of a twin-roll cast thin Al-Mn strip. J Alloy Compd 471:122–127

    Article  Google Scholar 

  12. Hicher P, Haumont R, Saint-Martin R, Mininger X, Berthet P, Revcolevschi A (2015) Experimental evidence that a high electric field acts as an efficient external parameter during crystalline growth of bulk oxide. J Cryst Growth 409:23–26

    Article  Google Scholar 

  13. Ma Y, Zheng LL, Larson DJ Jr (2004) Microstructure formation during BiMn/Bi eutectic growth with applied alternating electric fields. J Cryst Growth 262:620–630

    Article  Google Scholar 

  14. Li L, Zhang Y, Esling C, Zhao Z, Zuo Y, Zhang H, Cui J (2009) Formation of twinned lamellas with the application of static magnetic fields during semi-continuous casting of Al-0.24wt%Fe alloy. J Cryst Growth 311:3211–3215

    Article  Google Scholar 

  15. Li L, Zhang Y, Esling C, Zhao Z, Zuo Y, Zhang H, Cui J (2009) Formation of feathery grains with the application of a static magnetic field during direct chill casting of Al-9.8wt%Zn alloy. J Mater Sci 44:1063–1068

    Article  Google Scholar 

  16. Jie JC, Zou QC, Sun JL, Lu YP, Wang TM, Li TJ (2014) Separation mechanism of the primary Si phase from the hypereutectic Al-Si alloy using a rotating magnetic field during solidification. Acta Mater 72:57–66

    Article  Google Scholar 

  17. Zhang B, Cui J, Lu G (2003) Effect of low-frequency magnetic field on macrosegregation of continuous casting aluminum alloys. Mater Lett 57:1707–1711

    Article  Google Scholar 

  18. Zhang B, Cui J, Lu G (2003) Effect of low-frequency electromagnetic field on microstructures and macrosegregation of continuous casting 7075 aluminum alloy. Mater Sci Eng A 355:325–330

    Article  Google Scholar 

  19. Liotti E, Lui A, Vincent R, Kumar S, Guo Z, Connolley T, Dolbnya IP, Hart M, Arnberg L, Mathiesen RH, Grant PS (2014) A synchrotron X-ray radiography study of dendrite fragmentation induced by a pulsed electromagnetic field in an Al-15Cu alloy. Acta Mater 70:228–239

    Article  Google Scholar 

  20. Yu J, Jiang J, Ren Z, Ren W, Deng K (2009) A new method of continuous casting of copper billets by a combination of AC current and magnetic fields. Mater Des 30:4565–4569

    Article  Google Scholar 

  21. Ravindran R, Manonmani K, Narayanasamy R (2009) An analysis of void coalescence in Al 5052 alloy sheets annealed at different temperatures formed under different stress conditions. Mater Sci Eng A 507:252–267

    Article  Google Scholar 

  22. Reis FM, De Melo HG, Costa I (2006) EIS investigation on Al 5052 alloy surface preparation for self-assembling monolayer. Electrochim Acta 51:1780–1788

    Article  Google Scholar 

  23. Dai K, Villegas J, Stone Z, Shaw L (2004) Finite element modeling of the surface roughness of 5052 Al alloy subjected to a surface severe plastic deformation process. Acta Mater 52:5771–5782

    Article  Google Scholar 

  24. Khodabakhshi F, Simchi A, Kokabi A, Nosko M, Svec P (2014) Strain rate sensitivity, work hardening, and fracture behavior of an Al-Mg TiO2 nanocomposite prepared by friction stir processing. Metall Mater Trans A 45:4073–4088

    Article  Google Scholar 

  25. Xing B, He X, Zeng K, Wang Y (2014) Mechanical properties of self-piercing riveted joints in aluminum alloy 5052. Int J Adv Manuf Technol 75:351–361

    Article  Google Scholar 

  26. Roh JH, Seo JJ, Hong ST, Kim MJ, Han HN, Roth JT (2014) The mechanical behavior of 5052-H32 aluminum alloys under a pulsed electric current. Int J Plasticity 58:84–99

    Article  Google Scholar 

  27. Chandra K, Kain V (2013) Welding failure of as-fabricated component of aluminum alloy 5052. Eng Fail Anal 34:387–396

    Article  Google Scholar 

  28. Zhu H, Ghosh AK, Maruyama K (2007) Formability of continuous cast 5052 alloy thin sheets. J Mater Sci 42:588–594

    Article  Google Scholar 

  29. Zhu H, Ghosh AK, Maruyama K (2006) Effect of cold rolling on microstructure and material properties of 5052 alloy sheet produced by continuous casting. Mater Sci Eng A 419:115–121

    Article  Google Scholar 

  30. Loorentz YG (2014) Ko, Effect of differential speed rolling strain on microstructure and mechanical properties of nanostructured 5052 Al alloy. J Alloy Compd 586:S205–S209

    Article  Google Scholar 

  31. Lu SL, Wu SS, Wan L, An P (2013) Microstructure and tensile properties of wrought Al alloy 5052 produced by rheo-squeeze casting. Metall Mater Trans A 44:2735–2745

    Article  Google Scholar 

  32. Chen YC, Huang YY, Chang CP, Kao PW (2003) The effect of extrusion temperature on the development of deformation microstructures in 5052 aluminium alloy processed by equal channel angular extrusion. Acta Mater 51:2005–2015

    Article  Google Scholar 

  33. Song HR, Kim YS, Nam WJ (2006) Mechanical properties of ultrafine grained 5052 Al alloy produced by accumulative roll-bonding and cryogenic rolling. Met Mater Int 12:7–12

    Article  Google Scholar 

  34. Kang UG, Lee JC, Jeong SW, Nam WJ (2010) The improvement of strength and ductility in ultra-fine grained 5052 Al alloy by cryogenic- and warm-rolling. J Mater Sci 45:4739–4744

    Article  Google Scholar 

  35. Wang B, Chen XH, Pan FS, Mao JJ, Fang Y (2015) Effects of cold rolling and heat treatment on microstructure and mechanical properties of AA5052 aluminum alloy. Trans Nonferrous Met Soc China 25:2481–2489

    Article  Google Scholar 

  36. Yu HL, Tieu K, Lu C, Liu X, Liu M, Godbole A, Kong C, Qin QH (2015) A new insight into ductile fracture of ultrafine-grained Al-Mg alloys. Sci Rep 5:9586

    Article  Google Scholar 

  37. Zhao S, Meng C, Mao F, Hu W, Gottstein G (2014) Influence of severe plastic deformation on dynamic strain aging Al-Mg alloys. Acta Mater 76:54–67

    Article  Google Scholar 

  38. Sauvage X, Enikeev N, Valiev R, Nasedkina Y, Murashkin M (2014) Atomic-scale analysis of the segregation and precipitation mechanism in a severely deformed Al-Mg alloy. Acta Mater 72:125–136

    Article  Google Scholar 

  39. Lin Y, Wen H, Li Y, Wen B, Liu W, Lavernia EJ (2015) An analytical model for stress-induced grain growth in the presence of both second-phase particles and solute segregation at grain boundaries. Acta Mater 82:304–315

    Article  Google Scholar 

  40. Kimura H, Frances Harvey M, O’Connor DJ, Robertson GD, Valley GC (1983) Magnetic field effects on float-zone Si crystal growth. J Cryst Growth 62:523–531

    Article  Google Scholar 

  41. Li X, Gagnoud A, Fautrelle Y, Ren Z, Moreau R (2013) Influence of thermoelectric effects on the morphology of Al-Si eutectic during directional solidification under an axial strong magnetic field. J Cryst Growth 367:94–103

    Article  Google Scholar 

  42. Li X, Fautrelle Y, Gagnoud A, Du D, Wang J, Ren Z, Nguyen-Thi H, Mangelinck-Noel N (2014) Effect of a weak transverse magnetic field on solidification structure during directional solidification. Acta Mater 64:367–381

    Article  Google Scholar 

  43. Radjai A, Miwa K, Nishio T (1998) An investigation of the effects caused by electromagnetic vibrations in a hypereutectic Al-Si alloy melt. Metall Mater Trans A 29:1477–1484

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to G. M. Xu or H. L. Yu.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Li, J.T., Xu, G.M., Yu, H.L. et al. Improvement of AA5052 sheet properties by electromagnetic twin-roll casting. Int J Adv Manuf Technol 85, 1007–1017 (2016). https://doi.org/10.1007/s00170-015-7963-8

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s00170-015-7963-8

Keywords

Navigation