Abstract
The evolution of γ/γ′ eutectic during the solidification of Ni-base superalloys CMSX-10 and CMSX-4 was investigated over a wide range of cooling rates. The microsegregation behavior during solidification was also quantitatively examined to clarify the influence of elemental segregation on the evolution of γ/γ′ eutectic. In the cooling rate ranges investigated (0.9 to 138.4 K/min (0.9 to 138.4 °C/min)), the γ/γ′ eutectic fraction in CMSX-10 was found to be more than 2 times higher than that in CMSX-4 at a given cooling rate. However, the dependence of the γ/γ′ eutectic fraction on the cooling rate in both alloys showed a similar tendency; i.e., the γ/γ′ eutectic fraction increased with increasing the cooling rate and then exhibited a maximum plateau at and above the certain critical cooling rate in both alloys. This critical cooling rate was found to be dependent on the alloy composition and was estimated to be about 12 K/min (12 °C/min) and 25 K/min (25 °C/min) for CMSX-10 and CMSX-4, respectively. The calculated solid compositions based on the modified Scheil model revealed that even a small compositional difference of total γ′ forming elements in the initial composition of the alloy can play a significant role in the as-cast eutectic fraction during the solidification of Ni-base superalloys. The evolution of the γ/γ′ eutectic fraction with respect to the cooling rate could be rationalized by taking into account the effects of back-diffusion in solid and dendrite arm coarsening on decreasing the extent of microsegregation.
Similar content being viewed by others
Notes
Thermo-Calc is a trademark of Thermo-Calc Software, Stockholm, Sweden.
Shimadzu is a trademark of Shimadzu Scientific Instruments Inc., Tokyo, Japan
References
S.M. Seo, I.S. Kim, J.H. Lee, C.Y. Jo, H. Miyahara, and K. Ogi: Metall. Mater. Trans. A, 2007, vol. 38A, pp. 883–93.
J.R. Sarazin and A. Hellawell: Metall. Trans. A, 1988, vol. 19A, pp. 1861–71.
S.N. Tewari and R. Shah: Metall. Mater. Trans. A, 1996, vol. 27A, pp. 1353–62.
H.S. Whitesell and R.A. Overfelt: Mater. Sci. Eng. A, 2001, vol. A318, pp. 264–76.
M.S.A. Karunaratne, C.M.F. Rae, and R.C. Reed: Metall. Mater. Trans. A, 2001, vol. 32A, pp. 2409–21.
L.G. Fritzemeier: in Superalloys 1988, D.N. Duhl, G. Maurer, S. Antolovich, C. Lund, and S. Reichman, eds., TMS, Warrendale, PA, 1988, pp. 265–74.
P. Carter, D.C. Cox, C.A. Gandin, and R.C. Reed: Mater. Sci. Eng. A, 2000, vol. A280, pp. 233–46.
S.M. Copley, A.F. Giamei, S.M. Johnson, and M.F. Hornbecker: Metall. Trans., 1970, vol. 1, pp. 2193–2204.
W.H. Yang, J.J. deBarbadillo, K. Morita, T. Suzuki, W. Chen, and K.M. Chang: J. Met., 2004, vol. 56 (9), pp. 56–61
M.C. Schneider, J.P. Gu, C. Beckermann, W.J. Boettinger, and U.R. Kattner: Metall. Mater. Trans. A, 1997, vol. 28A, pp. 1517–31.
L. Liu, J. Zhang, T. Hang, and H. Fu: Mater. Sci. Forum, 2005, vols. 475–479, pp. 665–68.
B.C. Yan, J. Zhang, and L.H. Lou: Mater. Sci. Eng. A, 2008, vol. 474, pp. 39–47.
T. Murakumo, T. Kobayashi, Y. Koizumi, and H. Harada: Acta Mater., 2004, vol. 52, pp. 3737–44.
G.E. Fuchs: Mater. Sci. Eng. A, 2001, vol. A300, pp. 52–60.
R. Sellamuthu and A.F. Giamei: Metall. Trans. A, 1986, vol. 17A, pp. 419–28.
S.M. Seo, J.H. Lee, Y.S. Yoo, C.Y. Jo, H. Miyahara, and K. Ogi: in Superalloys 2008, R.C. Reed, K.A. Green, P. Caron, T.P. Gabb, M.G. Fahrmann, E.S. Huron, and S.A. Woodard, eds., TMS, Warrendale, PA, 2008, pp. 277–86.
M.S.A. Karunaratne, D.C. Cox, P. Carter, and R.C. Reed: in Superalloys 2000, T.M. Pollock, R.D. Kissinger, R.R. Bowman, K.A. Green, M. McLean, S.L. Olson, and J.J. Schirra, eds., TMS, Warrendale, PA, 2000, pp. 263–72.
E.C. Caldwell, F.J. Fela, and G.E. Fuchs: J. Met., 2004, vol. 56 (9), pp. 44–48.
R.A. Hobbs, S. Tin, and C.M.F. Rae: Metall. Mater. Trans. A, 2005, vol. 36A, pp. 2761–73.
M. Ganesan, D. Dye, and P.D. Lee: Metall. Mater. Trans. A, 2005, vol. 36A, pp. 2191–2204.
B.C. Wilson, J.A. Hickman, and G.E. Fuchs: J. Met., 2003, pp. 35–40.
D. Ma and U. Grafe: Mater. Sci. Eng. A, 1999, vol. A270, pp. 339–42.
G.E. Fuchs and B.A. Boutwell: Mater. Sci. Eng. A, 2002, vol. A333, pp. 72–79.
A.K. Bhambri, T.Z. Kattamis, and J.E. Morral: Metall. Trans. B, 1975, vol. 6B, pp. 523–37.
D. McLean: Directionally Solidified Materials for High-Temperature Service, The Metal Society, London, 1983, pp. 11–54.
R.M. Kearsey, J.C. Beddoes, K.M. Jaansalu, W.T. Thompson, and P. Au: in Superalloys 2004, K.A. Green, T.M. Pollock, H. Harada, T.E. Howson, R.C. Reed, J.J. Schirra, and S. Walston, eds., TMS, Warrendale, PA, 2004, pp. 801–10.
T.W. Clyne and W. Kurz: Metall. Trans. A, 1981, vol. 12A, pp. 965–71.
M.S.A. Karunaratne, P. Carter, and R.C. Reed: Mater. Sci. Eng. A, 2000, vol. A281, pp. 229–33.
R.A. Swalin and A. Martin: Trans. AIME, 1956, vol. 206, pp. 567–72.
N. El-Bagoury, K. Yamamoto, H. Miyahara, and K. Ogi: Mater. Trans. JIM, 2005, vol. 46, pp. 909–15.
S.M. Seo: Ph.D. Thesis, Kyushu University, Fukuoka, Japan, 2008, pp. 9–41.
H.D. Brody and M.C. Flemings: Trans. TMS-AIME, 1966, vol. 236, pp. 615–24.
S.N. Tewari, M. Vujayakumar, J.E. Lee, and P.A. Curreri: Mater. Sci. Eng., 1991, vol. A141, pp. 97–102.
A. Thirumalai, A. Akhtar, and R.C. Reed: Mater. Sci. Technol., 2006, vol. 22, pp. 1–13.
M.C. Flemings: Mater. Trans., 2005, vol. 46, pp. 895–900.
T. Kraft and Y.A. Chang: Metall. Mater. Trans. A, 1998, vol. 29A, pp. 2447–49.
A. Mortensen: Metall. Trans. A, 1989, vol. 20A, pp. 247–53.
Q. Du, D.G. Eskin, A. Jacot, and L. Katgerman: Acta Mater., 2007, vol. 55, pp. 1523–32.
V.R. Voller: J. Cryst. Growth, 1999, vol. 197, pp. 333–40.
D. Eskin, Q. Du, D. Ruvalcaba, and L. Katgerman: Mater. Sci. Eng. A, 2005, vol. 405, pp. 1–10.
Acknowledgments
The work reported here was carried out with support from the Korean Ministry of Knowledge Economy. One of the authors (SMS) greatly acknowledges the Japan Society for the Promotion of Science (JSPS) and the Korea Science and Engineering Foundation (KOSEF) for the financial support through the Ronpaku fellowship. SMS also thanks Mr. Ichinose, Mitsubishi Heavy Industries Gas Turbine Service, for his kind assistance with the EPMA works.
Author information
Authors and Affiliations
Corresponding author
Additional information
Manuscript submitted April 11, 2010.
Rights and permissions
About this article
Cite this article
Seo, S.M., Lee, J.H., Yoo, Y.S. et al. A Comparative Study of the γ/γ′ Eutectic Evolution During the Solidification of Ni-Base Superalloys. Metall Mater Trans A 42, 3150–3159 (2011). https://doi.org/10.1007/s11661-011-0738-4
Published:
Issue Date:
DOI: https://doi.org/10.1007/s11661-011-0738-4