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Optimization of CFRP drilling process: a review

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Abstract

Carbon fiber-reinforced polymer (CFRP) is a lightweight composite material with high mechanical properties, which has been applied in many fields. Especially in the aerospace field, it is a preferable material to make different shape thin wall sheet parts, which needs to be assembled and connected with other parts through riveting or bolt. Therefore, a large number of holes need to be drilled on the CFRP. However, as CFRP is an inhomogeneity and anisotropy laminate, defects such as delamination, burrs, tear, and excessive roughness are easy to occur in the process of drilling holes. These defects will greatly reduce the service life of structural parts or even directly make them scrap. In this review, the generation mechanism and influencing factors of drilling defects of CFRP are explored. The relevant achievements of experimental optimization, algorithm optimization and finite element method optimization about traditional drilling process are summarized. The research progress of new drilling processes is introduced. The shortcomings of existing research and the future development direction are analyzed. This review will help researchers optimizing the CFRP drilling process, reduce the defects in the drilling process, improve the quality of drilling holes, and provide reference for drilling process of other composite materials.

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Funding

This research is supported by Hebei 333 Talent Project under Grant No. A202101024 and the PhD Research Foundation of NCIAE under Grant No. BKY201501. North China Institute of Aerospace Engineering under Grant No. YKY202103. Postgraduate Innovation Funding Project of Hebei under Grant No. CXZZSS2021158.

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  1. School of Mechanical and Electrical Engineering, North China Institute of Aerospace Engineering, Langfang, 065000, Hebei, China

    Weiyu Zhu, Hongge Fu, Fei Li, Xu Ji & Fan Bai

  2. The 4th Branch Company, China Petroleum Pipeline Engineering Company LTD, 065000, Langfang, China

    Yuqing Li

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  1. Weiyu Zhu
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  3. Fei Li
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  4. Xu Ji
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Weiyu Zhu and Hongge Fu: writing original draft. Fei Li: editing the original draft and revising. Xu Ji: writing guidance. Yuqing Li: guiding framework of paper and checking. Fan Bai: check original draft.

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Correspondence to Xu Ji.

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Zhu, W., Fu, H., Li, F. et al. Optimization of CFRP drilling process: a review. Int J Adv Manuf Technol 123, 1403–1432 (2022). https://doi.org/10.1007/s00170-022-10112-7

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