Abstract
Solid-state bonding experiments, between Alumina and Inconel 600 without interlayers, are carried out at temperatures ranging from 1100°C to 1300°C under Argon at a pressure of 100 MPa for 30 min. to 120 min. using the hot-isostatic pressing (H.I.P.) technique. Optimal bonding conditions are assessed by shear testing at room temperature. Strengths up to about 70 MPa are obtained with fracture primarily occuring within the Alumina.
The critical problem of residual stresses resulting from the thermal expansion mismatch between Alumina and Inconel 600 has also been examined with regard to the thickness of both materials. The effects of components size on the residual stresses within the ceramic are calculated using a finite element method (F.E.M.). On the basis of the results of calculation, Alumina and Inconel 600 are bonded at 1300°C under 100 MPa for 60 min. The observations on crack close to the interface or at the upper ceramic surface, for the various geometries, correlate rather well with residual stresses computed by the elasto-plastic model.
Access this chapter
Tax calculation will be finalised at checkout
Purchases are for personal use only
Preview
Unable to display preview. Download preview PDF.
References
T. Tanaka, H. Morimoto and H. Homma, “Joining of alumina to copper by H.I.P.”, Proceedings of International Conference on Hot Isostatic Pressing of Materials: Applications and Developments, Addendum Ed., 3.37–3.40, ANTWERP 25th–27th April 1988.
R.E. Loehman and A.P. Tomsia, “Joining of Ceramics”, The American Ceramic Society Bulletin, vol. 67, n°2, 375–380, 1988.
K. Suganuma, T. Okamoto, M. Koizumi and M. Shimada, “Joining of silicon nitride to silicon nitride and to Invar alloy using an aluminium interlayer”, Journal of Materials Science, vol. 22, n°4, 1359–1364, 1987.
J.T. Klomp, “Bonding of metals to ceramics and glasses”, The American Ceramic Society Bulletin, vol. 51, n°9, 683–688, 1972.
M.G. Nicholas and R.M. Crispin, “The fabrication of steel-alumina joints by diffusion bonding”, Proceedings of the British Ceramic Society, Engineering with ceramics, R.M. Davidge Ed., n°32, 33–40, March 1982.
M.G. Nicholas and R.M. Crispin, “Diffusion bonding stainless steel to alumina using aluminium interlayers”, Journal of Materials Science, vol. 17, n°11, 3347–3360, 1982.
C. Colin, D. Broussaud, F. Grivon and A. Wicker, “Solid-state bonding of partially stabilized zirconia to metals”, Proceedings of the third international symposium on Ceramic Materials and Components for Engines, V.J. Tennery Ed., 492–502, Las Vegas, USA, 27–30 November 1988.
R.M. Crispin and M.G. Nicholas, “Ceramic-metal diffusion bonding using interlayers of copper and silver”, Fortschrittsber Deutsche Keramische Gesellschaft, Vol. 1, n°2, 212–222, 1985.
T. Yamada, H. Sekiguchi, H. Okamoto, S. Azuma, A. Kitamura and K. Fukaya, “Diffusion bonding SiC or Si3N4 to Nimonic 80A”, High Temperature Technology, vol. 5. n°4, 193–200, November 1987.
W.E. Borbidge, R.V. Allen and P.T. Whelan, “A review of the reaction bonding technique for joining ceramics to metals”, Journal de Physique, Colloque C1, Supplément au n°2, Tome 47. C1–131–C1–137, February 1986.
K. Suganuma, T. Okamoto, M. Koizumi and M. Shimada, “Method for preventing thermal expansion mismatch effect in ceramic-metal joining”, Journal of Materials Science Letters, Vol. 4, n°5, 648–650, 1985.
T. Yamada, H. Sekiguchi, M. Okamoto, S. Azuma, A. Kitamura and K. Fukaya, “Diffusion bonding SiC or Si3N4 to Nimonic 80A, ”High Temperature Technology, Vol. 5. n°4, 193–200, November 1987.
T. Yamada, H. Sekiguchi, H. Okamoto, S. Azuma and A. Kitamura“, Diffusion bonding SiC or Si3N4 to metal”, Proceedings of the Second International Symposium on Ceramic Materials and Components for Engines, W. Bunk and H. Hausner Eds., 441–448, Lübeck-Travemünde FRG, April 14–17, 1986.
K. Suganuma, M. Takagi, Y. Miyamoto, M. Koizumi, T. Okamoto and H. Nakata, “Joining of Silicon Nitride to Molybdenum under High Pressure”, Nippon-Seramikkusu-Kyokai-Gakujutsu-Rombunshi, Vol. 96, n°11, 1051–1056, 1988.
K. Suganuma, T. Okamoto, Y. Miyamoto, M. Shimada and M. Koizumi, “Joining Si3N4 to type 405 steel with soft metal interlayers”, Materials Science and Technology, Vol. 2, n°11, 1156–1161, November 1986.
F. Hatakeyama, K. Suganuma and T. Okamoto, “Solid-state bonding of alumina to austenitic stainless steel”, Journal of Materials Science, Vol. 21, n°7, 2455–2461, 1986.
T. Tanaka, H. Morimoto and H. Homma, “Joining of Ceramics to Metals”, Nippon Steel Technical Report, n°37, 31–38, April 1988.
K. Suganuma, T. Okamoto, M. Shimada and M. Koizumi, “New method for solid-state bonding between ceramics and metals”, Communications of the American Society, Vol. 66, n°7, C-117–C-118, 1983.
K. Suganuma, T. Okamoto, M. Koizumi and M. Shimada, “Effect of thickness on direct bonding of silicon nitride to steel”, Communications of the American Ceramic Society, Vol. 68, n°12, C-334–C-335, December 1985.
K. Suganuma and T. Okamoto, “Interlayer bonding methods for ceramic/metal systems with thermal expansion mismatches”, Fundamentals of diffusion bonding, Proceedings of the First Seiken International Symposium on Interface Structure, Properties and Diffusion Bonding, Y. Ishida Ed., Elsevier, Amsterdam - Oxford - New York - Tokyo, 71–88, Tokyo, Japan, 2–4 December 1985.
M. Nakamura, K. Kubo, S. Kanzaki and H. Tabata, “Joining of silicon nitride ceramics by hot pressing”, Journal of Materials Science, Vol. 22, n°4, 1259–1264, 1987.
K. Suganuma, T. Okamoto, M. Koizumi and M. Shimada, “Effects of surface damage on strength of Silicon Nitride bonded with Aluminum”, Advanced Ceramic Materials, Vol. 1, n°4, 356–360, 1986.
R.L. Mullen, R.C. Hendricks and G. Mc Donald, “Interface roughness effect on stresses in ceramic coatings”, Ceramic Engineering and Science Proceedings, Vol. 8, n°7–8, 559–571, 1987.
C. Beraud, M. Courbiere, C. Esnouf, D. Juve and D. Treheux“, Study of copper-alumina bonding”, Journal of Materials Science, Vol. 24, n°12, 4545–4554, 1989.
“Standard Method for tension and vacuum testing metalized ceramic seals”, ASTM F19–64.
K. Suganuma, T. Okamoto, M. Koizumi and M. Shimada, “Acoustic emission from ceramic/metal joints on cooling”, The American Ceramic Society Bulletin, Vol. 65, n°7. 1060–1064, 1986.
F.P. Bailey and W.E. Borbidge, “Solid-state metal-ceramic reaction bonding”, Surfaces and interfaces in ceramic and ceramic-metal systems, J.A. Pask and A.G. Evans Eds, Materials Science Research, Vol. 14, Plenum Press, New York, 525–533, 1981.
C.A. Calow, P.D. Bayer and I.T. Porter, “The solid-state bonding of nickel, chromium and nichrome sheets to α-Al2O3”, Journal of Materials Science, Vol. 6, n°2, 150–155, 1971.
J.A. Wasynczuk and M. Rühle, “Microstructural characterization of Ni/Al2O3 diffusion bonds”, J.A. Pask and A.G. Evans Eds., Materials Science Research, Vol. 21, Plenum press, New-York and London, 1986.
A.G. Evans, M. Rühle and M. Turwitt, “On the mechanics of failure in ceramic/metal bonded systems”, Journal de Physique, Colloque C4, Suppl. n°4, Tome 46, C4-613–C4-626, April 1985.
C.H. Hsueh and A.G. Evans, “Residual stresses in metal/ceramic bonded strips”, Journal of the American Ceramic Society, Vol. 68, n°5, 241–248, 1985.
M. Wittmer, C.R. Boer, P. Gudmundson and J. Carlsson, “Mechanical properties of liquid-phase-bonded copper-ceramic substrates”, Journal of the American Ceramic Society, Vol. 65. n°3, 149–153, 1982.
K. Suganuma, T. Okamoto, M. Koizumi and M. Shimada, “Effect of interlayers in ceramic-metal joints with thermal expansion mismatches”, Communications of the American Ceramic Society, Vol. 67. n°12, C-256–C-257, 1984.
H.P. Kirchner, J.C. Conway, J.R. and A.E. Segall, “Effect of joint thickness and residual stresses on the properties of ceramic ahesives joints: I, Finite element analysis of stresses in joints”, Journal of the American Ceramic Society, Vol. 70, n°2, 104–109, 1987.
Author information
Authors and Affiliations
Editor information
Editors and Affiliations
Rights and permissions
Copyright information
© 1991 Elsevier Science Publishers Ltd
About this chapter
Cite this chapter
Colin, C., Koutny, J.L., Bienvenu, Y. (1991). Diffusion bonding of Inconel 600 to Alumina. In: Stephenson, D.J. (eds) Diffusion Bonding 2. Springer, Dordrecht. https://doi.org/10.1007/978-94-011-3674-7_17
Download citation
DOI: https://doi.org/10.1007/978-94-011-3674-7_17
Publisher Name: Springer, Dordrecht
Print ISBN: 978-1-85166-591-4
Online ISBN: 978-94-011-3674-7
eBook Packages: Springer Book Archive