Skip to main content

Diffusion bonding of Inconel 600 to Alumina

  • Chapter
Diffusion Bonding 2

Abstract

Solid-state bonding experiments, between Alumina and Inconel 600 without interlayers, are carried out at temperatures ranging from 1100°C to 1300°C under Argon at a pressure of 100 MPa for 30 min. to 120 min. using the hot-isostatic pressing (H.I.P.) technique. Optimal bonding conditions are assessed by shear testing at room temperature. Strengths up to about 70 MPa are obtained with fracture primarily occuring within the Alumina.

The critical problem of residual stresses resulting from the thermal expansion mismatch between Alumina and Inconel 600 has also been examined with regard to the thickness of both materials. The effects of components size on the residual stresses within the ceramic are calculated using a finite element method (F.E.M.). On the basis of the results of calculation, Alumina and Inconel 600 are bonded at 1300°C under 100 MPa for 60 min. The observations on crack close to the interface or at the upper ceramic surface, for the various geometries, correlate rather well with residual stresses computed by the elasto-plastic model.

This is a preview of subscription content, log in via an institution to check access.

Access this chapter

Chapter
USD 29.95
Price excludes VAT (USA)
  • Available as PDF
  • Read on any device
  • Instant download
  • Own it forever
eBook
USD 79.99
Price excludes VAT (USA)
  • Available as EPUB and PDF
  • Read on any device
  • Instant download
  • Own it forever
Hardcover Book
USD 99.99
Price excludes VAT (USA)
  • Durable hardcover edition
  • Dispatched in 3 to 5 business days
  • Free shipping worldwide - see info

Tax calculation will be finalised at checkout

Purchases are for personal use only

Institutional subscriptions

Preview

Unable to display preview. Download preview PDF.

Unable to display preview. Download preview PDF.

References

  1. T. Tanaka, H. Morimoto and H. Homma, “Joining of alumina to copper by H.I.P.”, Proceedings of International Conference on Hot Isostatic Pressing of Materials: Applications and Developments, Addendum Ed., 3.37–3.40, ANTWERP 25th–27th April 1988.

    Google Scholar 

  2. R.E. Loehman and A.P. Tomsia, “Joining of Ceramics”, The American Ceramic Society Bulletin, vol. 67, n°2, 375–380, 1988.

    CAS  Google Scholar 

  3. K. Suganuma, T. Okamoto, M. Koizumi and M. Shimada, “Joining of silicon nitride to silicon nitride and to Invar alloy using an aluminium interlayer”, Journal of Materials Science, vol. 22, n°4, 1359–1364, 1987.

    Article  CAS  Google Scholar 

  4. J.T. Klomp, “Bonding of metals to ceramics and glasses”, The American Ceramic Society Bulletin, vol. 51, n°9, 683–688, 1972.

    CAS  Google Scholar 

  5. M.G. Nicholas and R.M. Crispin, “The fabrication of steel-alumina joints by diffusion bonding”, Proceedings of the British Ceramic Society, Engineering with ceramics, R.M. Davidge Ed., n°32, 33–40, March 1982.

    Google Scholar 

  6. M.G. Nicholas and R.M. Crispin, “Diffusion bonding stainless steel to alumina using aluminium interlayers”, Journal of Materials Science, vol. 17, n°11, 3347–3360, 1982.

    Article  CAS  Google Scholar 

  7. C. Colin, D. Broussaud, F. Grivon and A. Wicker, “Solid-state bonding of partially stabilized zirconia to metals”, Proceedings of the third international symposium on Ceramic Materials and Components for Engines, V.J. Tennery Ed., 492–502, Las Vegas, USA, 27–30 November 1988.

    Google Scholar 

  8. R.M. Crispin and M.G. Nicholas, “Ceramic-metal diffusion bonding using interlayers of copper and silver”, Fortschrittsber Deutsche Keramische Gesellschaft, Vol. 1, n°2, 212–222, 1985.

    Google Scholar 

  9. T. Yamada, H. Sekiguchi, H. Okamoto, S. Azuma, A. Kitamura and K. Fukaya, “Diffusion bonding SiC or Si3N4 to Nimonic 80A”, High Temperature Technology, vol. 5. n°4, 193–200, November 1987.

    CAS  Google Scholar 

  10. W.E. Borbidge, R.V. Allen and P.T. Whelan, “A review of the reaction bonding technique for joining ceramics to metals”, Journal de Physique, Colloque C1, Supplément au n°2, Tome 47. C1–131–C1–137, February 1986.

    Google Scholar 

  11. K. Suganuma, T. Okamoto, M. Koizumi and M. Shimada, “Method for preventing thermal expansion mismatch effect in ceramic-metal joining”, Journal of Materials Science Letters, Vol. 4, n°5, 648–650, 1985.

    Article  CAS  Google Scholar 

  12. T. Yamada, H. Sekiguchi, M. Okamoto, S. Azuma, A. Kitamura and K. Fukaya, “Diffusion bonding SiC or Si3N4 to Nimonic 80A, ”High Temperature Technology, Vol. 5. n°4, 193–200, November 1987.

    CAS  Google Scholar 

  13. T. Yamada, H. Sekiguchi, H. Okamoto, S. Azuma and A. Kitamura“, Diffusion bonding SiC or Si3N4 to metal”, Proceedings of the Second International Symposium on Ceramic Materials and Components for Engines, W. Bunk and H. Hausner Eds., 441–448, Lübeck-Travemünde FRG, April 14–17, 1986.

    Google Scholar 

  14. K. Suganuma, M. Takagi, Y. Miyamoto, M. Koizumi, T. Okamoto and H. Nakata, “Joining of Silicon Nitride to Molybdenum under High Pressure”, Nippon-Seramikkusu-Kyokai-Gakujutsu-Rombunshi, Vol. 96, n°11, 1051–1056, 1988.

    Article  CAS  Google Scholar 

  15. K. Suganuma, T. Okamoto, Y. Miyamoto, M. Shimada and M. Koizumi, “Joining Si3N4 to type 405 steel with soft metal interlayers”, Materials Science and Technology, Vol. 2, n°11, 1156–1161, November 1986.

    CAS  Google Scholar 

  16. F. Hatakeyama, K. Suganuma and T. Okamoto, “Solid-state bonding of alumina to austenitic stainless steel”, Journal of Materials Science, Vol. 21, n°7, 2455–2461, 1986.

    Article  CAS  Google Scholar 

  17. T. Tanaka, H. Morimoto and H. Homma, “Joining of Ceramics to Metals”, Nippon Steel Technical Report, n°37, 31–38, April 1988.

    Google Scholar 

  18. K. Suganuma, T. Okamoto, M. Shimada and M. Koizumi, “New method for solid-state bonding between ceramics and metals”, Communications of the American Society, Vol. 66, n°7, C-117–C-118, 1983.

    Google Scholar 

  19. K. Suganuma, T. Okamoto, M. Koizumi and M. Shimada, “Effect of thickness on direct bonding of silicon nitride to steel”, Communications of the American Ceramic Society, Vol. 68, n°12, C-334–C-335, December 1985.

    Google Scholar 

  20. K. Suganuma and T. Okamoto, “Interlayer bonding methods for ceramic/metal systems with thermal expansion mismatches”, Fundamentals of diffusion bonding, Proceedings of the First Seiken International Symposium on Interface Structure, Properties and Diffusion Bonding, Y. Ishida Ed., Elsevier, Amsterdam - Oxford - New York - Tokyo, 71–88, Tokyo, Japan, 2–4 December 1985.

    Google Scholar 

  21. M. Nakamura, K. Kubo, S. Kanzaki and H. Tabata, “Joining of silicon nitride ceramics by hot pressing”, Journal of Materials Science, Vol. 22, n°4, 1259–1264, 1987.

    Article  CAS  Google Scholar 

  22. K. Suganuma, T. Okamoto, M. Koizumi and M. Shimada, “Effects of surface damage on strength of Silicon Nitride bonded with Aluminum”, Advanced Ceramic Materials, Vol. 1, n°4, 356–360, 1986.

    CAS  Google Scholar 

  23. R.L. Mullen, R.C. Hendricks and G. Mc Donald, “Interface roughness effect on stresses in ceramic coatings”, Ceramic Engineering and Science Proceedings, Vol. 8, n°7–8, 559–571, 1987.

    Article  CAS  Google Scholar 

  24. C. Beraud, M. Courbiere, C. Esnouf, D. Juve and D. Treheux“, Study of copper-alumina bonding”, Journal of Materials Science, Vol. 24, n°12, 4545–4554, 1989.

    Article  CAS  Google Scholar 

  25. “Standard Method for tension and vacuum testing metalized ceramic seals”, ASTM F19–64.

    Google Scholar 

  26. K. Suganuma, T. Okamoto, M. Koizumi and M. Shimada, “Acoustic emission from ceramic/metal joints on cooling”, The American Ceramic Society Bulletin, Vol. 65, n°7. 1060–1064, 1986.

    CAS  Google Scholar 

  27. F.P. Bailey and W.E. Borbidge, “Solid-state metal-ceramic reaction bonding”, Surfaces and interfaces in ceramic and ceramic-metal systems, J.A. Pask and A.G. Evans Eds, Materials Science Research, Vol. 14, Plenum Press, New York, 525–533, 1981.

    Google Scholar 

  28. C.A. Calow, P.D. Bayer and I.T. Porter, “The solid-state bonding of nickel, chromium and nichrome sheets to α-Al2O3”, Journal of Materials Science, Vol. 6, n°2, 150–155, 1971.

    Article  CAS  Google Scholar 

  29. J.A. Wasynczuk and M. Rühle, “Microstructural characterization of Ni/Al2O3 diffusion bonds”, J.A. Pask and A.G. Evans Eds., Materials Science Research, Vol. 21, Plenum press, New-York and London, 1986.

    Google Scholar 

  30. A.G. Evans, M. Rühle and M. Turwitt, “On the mechanics of failure in ceramic/metal bonded systems”, Journal de Physique, Colloque C4, Suppl. n°4, Tome 46, C4-613–C4-626, April 1985.

    Google Scholar 

  31. C.H. Hsueh and A.G. Evans, “Residual stresses in metal/ceramic bonded strips”, Journal of the American Ceramic Society, Vol. 68, n°5, 241–248, 1985.

    Article  CAS  Google Scholar 

  32. M. Wittmer, C.R. Boer, P. Gudmundson and J. Carlsson, “Mechanical properties of liquid-phase-bonded copper-ceramic substrates”, Journal of the American Ceramic Society, Vol. 65. n°3, 149–153, 1982.

    Article  CAS  Google Scholar 

  33. K. Suganuma, T. Okamoto, M. Koizumi and M. Shimada, “Effect of interlayers in ceramic-metal joints with thermal expansion mismatches”, Communications of the American Ceramic Society, Vol. 67. n°12, C-256–C-257, 1984.

    Google Scholar 

  34. H.P. Kirchner, J.C. Conway, J.R. and A.E. Segall, “Effect of joint thickness and residual stresses on the properties of ceramic ahesives joints: I, Finite element analysis of stresses in joints”, Journal of the American Ceramic Society, Vol. 70, n°2, 104–109, 1987.

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Editor information

Editors and Affiliations

Rights and permissions

Reprints and permissions

Copyright information

© 1991 Elsevier Science Publishers Ltd

About this chapter

Cite this chapter

Colin, C., Koutny, J.L., Bienvenu, Y. (1991). Diffusion bonding of Inconel 600 to Alumina. In: Stephenson, D.J. (eds) Diffusion Bonding 2. Springer, Dordrecht. https://doi.org/10.1007/978-94-011-3674-7_17

Download citation

  • DOI: https://doi.org/10.1007/978-94-011-3674-7_17

  • Publisher Name: Springer, Dordrecht

  • Print ISBN: 978-1-85166-591-4

  • Online ISBN: 978-94-011-3674-7

  • eBook Packages: Springer Book Archive

Publish with us

Policies and ethics