Abstract
3D Printing technologies are now widely used in various industries and are being adopted in the construction industry globally. While recent papers have focused on structures, designs, and applications, this paper reviews 3D concrete Printing (3DCP) to include advancements in material development and new applications. The chemical characteristics of the cementitious binder dominantly govern the 3D Printing of cement and other geomaterials. Such factors influence the material's printability, including flowability, extrudability, and buildability during the printing process. This paper also emphasizes future perspectives and social and economic impacts. Based on the available literature, the cost of 3D printed construction can potentially be lower than conventional methods due to topology optimization, reduced labor requirement, and avoiding over-engineering. 3DCP provides tremendous opportunities for future materials research and development and broader adoption. Interesting insights on the available materials and technologies, together with the capabilities and possible applications of this technology, can guide stakeholders in the building and infrastructure industries.
Graphical abstract
Similar content being viewed by others
References
J.R.C. Dizon, A.D. Valino, L.R. Souza, A.H. Espera, Q. Chen, R.C. Advincula, “Three-dimensional-printed molds and materials for injection molding and rapid tooling applications. MRS Commun. 9(4), 1267–1283 (2019). https://doi.org/10.1557/mrc.2019.147
J. Manapat, J.D. Mangadlao, B.D.B. Tiu, G.C. Tritchler, R.C. Advincula, High-strength stereolithographic 3D printed nanocomposites: graphene oxide metastability. ACS Appl. Mater. Interfaces 9–11, 10085–10093 (2017)
J.R.C. Dizon, A.D. Valino, L.R. Souza, A.H. Espera, Q. Chen, R.C. Advincula, 3D printed injection molds using various 3D printing technologies. Mater. Sci. Forum 1005, 150–156 (2020). https://doi.org/10.4028/www.scientific.net/MSF.1005.150
R.C. Advincula et al., Additive manufacturing for COVID-19: devices, materials, prospects and challenges. MRS Commun (2020). https://doi.org/10.1557/mrc.2020.57
J.R. Diego, D.W.C. Martinez, G.S. Robles, J.R.C. Dizon, Development of smartphone-controlled hand and arm exoskeleton for persons with disability. Open Eng. 11(1), 161–170 (2021)
R.C. Advincula, J.R.C. Dizon, E.B. Caldona, J.F.D.C. Siacor, R.D. Maalihan, A.H. Espera, On the progress of 3D-printed hydrogels for tissue engineering. MRS Commun. 11, 539–553 (2021)
A.H. Espera, J.R.C. Dizon, Q. Chen, R.C. Advincula, 3D-printing and advanced manufacturing for electronics. Prog. Addit. Manuf. (2019). https://doi.org/10.1007/s40964-019-00077-7
L.D. Tijing, J.R.C. Dizon, I. Ibrahim, A.R.N. Nisay, H.K. Shon, R.C. Advincula, 3D printing for membrane separation, desalination and water treatment. Appl. Mater. Today 18, 100486 (2020). https://doi.org/10.1016/j.apmt.2019.100486
L.D. Tijing, J.R.C. Dizon, G.C. Cruz, Jr., 3D-printed absorbers for solar-driven interfacial water evaporation: a mini-review. Adv. Sustain. Sci. Eng. Technol. 3(1), 0210103 (2021). https://doi.org/10.26877/asset.v3i1.8367.
R.N.M. Delda, R.B. Basuel, R.P. Hacla, D.W.C. Martinez, J.-J. Cabibihan, J.R.C. Dizon, 3D printing polymeric materials for robots with embedded systems. Technologies (2021). https://doi.org/10.3390/technologies9040082
P. Wei, H. Leng, Q. Chen, R.C. Advincula, E.B. Pentzer, Reprocessable 3D-printed conductive elastomeric composite foams for strain and gas sensing. ACS Appl. Polym. Mater. 1(4), 885–892 (2019). https://doi.org/10.1021/acsapm.9b00118
E.B. Caldona, J.R.C. Dizon, R.A. Viers, V.J. Garcia, Z.J. Smith, R.C. Advincula, Additively manufactured high performance polymeric materials and their potential use in the oil and gas industry. MRS Commun. 11, 701–715 (2017)
A.C. De Leon et al., Plastic metal-free electric motor by 3D printing of graphene-polyamide powder. ACS Appl. Energy Mater. 1(4), 1726–1733 (2018). https://doi.org/10.1021/acsaem.8b00240
N. Andres, Development of solar-powered water-pump with 3D printed impeller. Open Eng. J. 11, 249–253 (2021). https://doi.org/10.1515/eng-2021-0015
J.E.B. Caldona, J.R.C. Dizon, A.H. Espera, R.C. Advincula, On the economic, environmental, and sustainability aspects of 3D printing toward a cyclic economy, in Energy Transition: Climate Action and Circularity (ACS Symposium Series). ed. by P.J. Boul (American Chemical Society, Washington, DC, 2022), pp.507–525
M.J. Grant, A. Booth, A typology of reviews: an analysis of 14 review types and associated methodologies. Health Info. Libr. J. 26(2), 91–108 (2009). https://doi.org/10.1111/j.1471-1842.2009.00848.x
ISO/ASTM, International Standard ISO/ASTM 52900 Additive manufacturing—General principles—Terminology, vol. 5 (ISO/ASTM, West Conshohocken, 2015)
J.R.C. Dizon, A.H. Espera, Q. Chen, R.C. Advincula, Mechanical characterization of 3D-printed polymers. Addit. Manuf. (2018). https://doi.org/10.1016/j.addma.2017.12.002
A.C. De Leon, Q. Chen, N.B. Palaganas, J.O. Palaganas, J. Manapat, R.C. Advincula, High performance polymer nanocomposites for additive manufacturing applications. React. Funct. Polym. 103, 141–155 (2016). https://doi.org/10.1016/j.reactfunctpolym.2016.04.010
M.T. Espino, B.J. Tuazon, G.S. Robles, J.R.C. Dizon, Application of Taguchi methodology in evaluating the rockwell hardness of SLA 3D printed polymers. Mater. Sci. Forum 1005, 166–173 (2020). https://doi.org/10.4028/www.scientific.net/msf.1005.166
J. O’Connell, 10 most important 3D printer slicer settings. All3DP.com (2021). https://all3dp.com/2/3d-slicer-settings-3d-printer/
B.J. Tuazon, M.T. Espino, J. Ryan, C. Dizon, Investigation on the effects of acetone vapor-polishing to fracture behavior of ABS printed materials at different operating temperature. Mater. Sci. Forum 1005, 141–149 (2020)
A. Kothari, What are the different types of 3D printing? Futur. Learn. (2022). https://www.futurelearn.com/info/courses/getting-started-with-digital-manufacturing/0/steps/184102
J.R.C. Dizon, C.C.L. Gache, H.M.S. Cascolan, L.T. Cancino, R.C. Advincula, Post-processing of 3D-printed polymers. Technologies 9(3), 61 (2021). https://doi.org/10.3390/technologies9030061
Ashish, N. Ahmad, P. Gopinath, and A. Vinogradov, 3D Printing in Medicine: Current Challenges and Potential Applications (Elsevier, Amsterdam, 2019)
R. Tomek, Advantages of precast concrete in highway infrastructure construction. Procedia Eng. 196, 176–180 (2017). https://doi.org/10.1016/j.proeng.2017.07.188
J. Xiao et al., Large-scale 3D printing concrete technology: current status and future opportunities. Cem. Concr. Compos. (2021). https://doi.org/10.1016/j.cemconcomp.2021.104115
Y. Weng et al., Comparative economic, environmental and productivity assessment of a concrete bathroom unit fabricated through 3D printing and a precast approach. J. Clean. Prod. 261, 121245 (2020). https://doi.org/10.1016/j.jclepro.2020.121245
M.A. Meibodi et al., Smart slab: Computational design and digital fabrication of a lightweight concrete slab, in Recalibration Imprecision Infidelity—Proceedings of the 38th Annual Conference of the Association for Computer Aided Design in Architecture (ACADIA 2018), pp. 434–443 (2018). https://doi.org/10.52842/conf.acadia.2018.434
X. Liu, B. Sun, The influence of interface on the structural stability in 3D concrete printing processes. Addit. Manuf. 48, 102456 (2021). https://doi.org/10.1016/j.addma.2021.102456
N. Labonnote, A. Rønnquist, B. Manum, P. Rüther, Additive construction: state-of-the-art, challenges and opportunities. Autom. Constr. 72, 347–366 (2016). https://doi.org/10.1016/j.autcon.2016.08.026
B. Turner, Radiolaria pavilion by Shiro Studio. https://www.dezeen.com/2009/06/22/radiolaria-pavilion-by-shiro-studio. Accessed 24 Aug 2022
A. Chen, M. Yossef, Applicability and limitations of 3D Printing for civil structures applicability and limitations of 3D printing for civil structures, in Conf. Auton. Robot. Constr. Infrastruct., June, pp. 1–25 (2015). https://www.researchgate.net/publication/277665549_Applicability_and_Limitations_of_3D_Printing_for_Civil_Structures.
M. Starr, World’s first 3D-printed apartment building constructed in China. C.Net, pp. 1–2 (2015). https://www.cnet.com/news/worlds-first-3d-printed-apartment-building-constructed-in-china/, http://www.cnet.com/news/worlds-first-3d-printed-apartment-building-constructed-in-china/
H. Busta, Gensler Completes the World’s First 3D-Printed Office Building (2016). https://www.architectmagazine.com/technology/gensler-designs-the-worlds-first-3d-printed-office-building-in-dubai_o
B. O’Neil, Copenhagen: COBOD 3D prints European building again in just three days—3DPrint.com|the voice of 3D printing/additive manufacturing (2019). https://3dprint.com/, https://3dprint.com/253859/copenhagen-cobod-3d-prints-european-building-three-days/
O. Rodríguez-espíndola, Can 3D printing address operations challenges in disaster Management ?, in 25th Int. EurOMA Conf., no. 2010, pp. 1–10 (2018). http://publications.aston.ac.uk/id/eprint/33651/
A. Siddika, M.A. Al Mamun, W. Ferdous, A.K. Saha, R. Alyousef, 3D-printed concrete: applications, performance, and challenges. J. Sustain. Cem. Mater. 9(3), 127–164 (2020). https://doi.org/10.1080/21650373.2019.1705199
I. Hager, A. Golonka, R. Putanowicz, 3D printing of buildings and building components as the future of sustainable construction? Procedia Eng. 151, 292–299 (2016). https://doi.org/10.1016/j.proeng.2016.07.357
S. Bhattacherjee, A.V. Rahul, M. Santhanam, Concrete 3D printing—progress worldwide and in India. Indian Concr. J. 94(9), 8–25 (2020)
A.S.A. Elfatah, 3D printing in architecture, engineering and construction (concrete 3D printing). J. Eng. Res. 162, 1–18 (2019). https://doi.org/10.21608/ERJ.2019.139808
P. Krupík, 3D printers as part of construction 4.0 with a focus on transport constructions. IOP Conf. Ser. Mater. Sci. Eng. (2020). https://doi.org/10.1088/1757-899X/867/1/012025
R. A. Buswell, W. R. Leal de Silva, S. Z. Jones, and J. Dirrenberger, 3D printing using concrete extrusion: a roadmap for research. Cem. Concr. Res. 112, 37–49. https://doi.org/10.1016/j.cemconres.2018.05.006
S. Fox, L. Marsh, G. Cockerham, Design for manufacture: a strategy for successful application to buildings. Constr. Manag. Econ. 19(5), 493–502 (2001). https://doi.org/10.1080/01446193.2001.9709625
M.A. Hossain, A. Zhumabekova, S.C. Paul, J.R. Kim, A review of 3D printing in construction and its impact on the labor market. Sustainability 12(20), 1–21 (2020). https://doi.org/10.3390/su12208492
P. Madeleine, The first 3D-printed military barracks unveiled in Texas. 3D Print. NEWS (2021). https://www.3dnatives.com/en/first-3d-printed-military-barracks-texas-180820214/
ICON, ICON 3D Prints the first simulated mars surface habitat for NASA designated by renowed architecture firm BIG-Bjarke Ingels Group. ICON Team (2021). https://www.iconbuild.com/updates/icon-3d-prints-the-first-simulated-mars-surface-habitat-for-nasa
D. Olick, You can now buy a 3D-printed home—here’s a look inside. Consum. News Bus. Channel (2021). https://www.cnbc.com/2021/02/25/you-can-now-buy-a-3d-printed-home-heres-a-look-inside.html
L. Masina, Malawi begins classes in world’s first 3D-printed school. Voice Am. (2021). https://www.voanews.com/a/africa_malawi-begins-classes-worlds-first-3d-printedschool/6208612.html
V. Nicolás, World’s first 3D printed bridge opens in Spain. ArchDaily (2017). https://www.archdaily.com/804596/worlds-first-3d-printed-bridge-opens-in-spain
A. France-Presse, Amman, World’s first 3D-printed bridge opens to cyclists in Netherlands (Amman: Real Estate Monit. Worldwide, 2017). https://www.theguardian.com/technology/2017/oct/18/world-first-3d-printed-bridge-cyclists-netherlands
N. Huet, The world’s first 3D-printed steel bridge has opened in Amsterdam. euronews.next (2021). https://www.euronews.com/next/2021/07/16/the-world-s-first-3d-printed-steel-bridge-has-opened-in-amsterdam
P. Pintos, DFAB house/NCCR digital fabrication. ArchDaily (2019). https://www.archdaily.com/942221/dfab-house-eth-zurich-plus-nccr-digital-fabrication
R. Sweet, Germany prints its first house as Peri claims technique is market ready. Global Construction Review (GCR) (2020). https://www.globalconstructionreview.com/germany-prints-its-first-house-peri-claims-techniq/
Creality, The 3D printing bridges from China. https://www.creality.com/blog-detail/creality-the-3d-printing-bridges-from-china. Accessed 5 Aug 2022
V. Calota, “Winsun 3D prints isolation wards to curb coronavirus outbreak—3Dnatives. 3D Nativ. (2020). https://www.3dnatives.com/en/winsun-coronavirus-260220205/#!
M. Thomsen, World’s biggest 3D printed building opens in Dubai, a two-story 6,900 square-foot government office that’s part of a plan to have 25 percent of all new construction made with 3D printers by 2030. Mail Online (2020). https://www.dailymail.co.uk/sciencetech/article-7975233/Worlds-biggest-3D-printed-building-opens-Dubai-6-900-square-foot-government-office.html
National University of Singapore, NUS builds new 3D printing capabilities, paving the way for construction innovations (2018). https://news.nus.edu.sg/nus-builds-new-3d-printing-capabilities-paving-the-way-for-construction-innovations/
K. Tablang, Manila’s Lewis grand hotel unveils the first 3D-printed hotel room, Forbes (2015). https://www.forbes.com/sites/kristintablang/2015/09/28/lewis-grand-hotel-unveils-first-3d-printed-hotel-room-philippines/?sh=70c4a1d42872
Y. He, Y. Zhang, C. Zhang, H. Zhou, Energy-saving potential of 3D printed concrete building with integrated living wall. Energy Build. (2020). https://doi.org/10.1016/j.enbuild.2020.110110
D.C. MacLaren, M.A. White, Cement: its chemistry and properties. J. Chem. Educ. 80(6), 623–635 (2003). https://doi.org/10.1021/ed080p623
J.W. Bullard et al., Mechanisms of cement hydration. Cem. Concr. Res. 41(12), 1208–1223 (2011). https://doi.org/10.1016/j.cemconres.2010.09.011
N. Roussel, G. Ovarlez, S. Garrault, C. Brumaud, The origins of thixotropy of fresh cement pastes. Cem. Concr. Res. 42(1), 148–157 (2012). https://doi.org/10.1016/j.cemconres.2011.09.004
J. Mangadlao, P. Cao, R. Advincula, Smart cements and cement additives for oil and gas operations. J. Petrol. Sci. Eng. 129, 63–76 (2015). https://doi.org/10.1016/j.petrol.2015.02.009
D. Marchon, S. Kawashima, H. Bessaies-Bey, S. Mantellato, S. Ng, Hydration and rheology control of concrete for digital fabrication: Potential admixtures and cement chemistry. Cem. Concr. Res. 112, 96–110 (2018). https://doi.org/10.1016/j.cemconres.2018.05.014
I. Navarrete, Y. Kurama, N. Escalona, M. Lopez, Impact of physical and physicochemical properties of supplementary cementitious materials on structural build-up of cement-based pastes. Cem. Concr. Res. (2020). https://doi.org/10.1016/j.cemconres.2020.105994
W. Meng, A. Kumar, K.H. Khayat, Effect of silica fume and slump-retaining polycarboxylate-based dispersant on the development of properties of portland cement paste. Cem. Concr. Compos. 99, 181–190 (2019). https://doi.org/10.1016/j.cemconcomp.2019.03.021
H. Vikan, H. Justnes, Rheology of cementitious paste with silica fume or limestone. Cem. Concr. Res. 37(11), 1512–1517 (2007). https://doi.org/10.1016/j.cemconres.2007.08.012
C.F. Ferraris, K.H. Obla, R. Hill, The influence of mineral admixtures on the rheology of cement paste and concrete. Cem. Concr. Res. (2001). https://doi.org/10.1016/S0008-8846(00)00454-3
S. Bhattacherjee et al., Sustainable materials for 3D concrete printing. Cem. Concr. Compos. (2021). https://doi.org/10.1016/j.cemconcomp.2021.104156
M. Schneider, M. Romer, M. Tschudin, H. Bolio, Sustainable cement production-present and future. Cem. Concr. Res. 41(7), 642–650 (2011). https://doi.org/10.1016/j.cemconres.2011.03.019
S.W. Tang, H.G. Zhu, Z.J. Li, E. Chen, H.Y. Shao, Hydration stage identification and phase transformation of calcium sulfoaluminate cement at early age. Constr. Build. Mater. 75, 11–18 (2015). https://doi.org/10.1016/j.conbuildmat.2014.11.006
N. Khalil, G. Aouad, K. El Cheikh, S. Rémond, Use of calcium sulfoaluminate cements for setting control of 3D-printing mortars. Constr. Build. Mater. 157, 382–391 (2017). https://doi.org/10.1016/j.conbuildmat.2017.09.109
S. Choi, G.S. Ryu, K.T. Koh, G.H. An, H.Y. Kim, Experimental study on the shrinkage behavior and mechanical properties of AAM mortar mixed with CSA expansive additive. Materials (Basel) (2019). https://doi.org/10.3390/ma12203312
M. Chen et al., Effect of tartaric acid on the printable, rheological and mechanical properties of 3D printing sulphoaluminate cement paste. Materials (Basel) (2018). https://doi.org/10.3390/ma11122417
L.J. Vandeperre, M. Liska, A. Al-Tabbaa, Reactive magnesium oxide cements: properties and applications, in Sustain. Constr. Mater. Technol. - Int. Conf. Sustain. Constr. Mater. Technol., pp. 397–410 (2007)
A. Khalil, X. Wang, K. Celik, 3D printable magnesium oxide concrete: towards sustainable modern architecture. Addit. Manuf. (2020). https://doi.org/10.1016/j.addma.2020.101145
H.A. Abdel-Gawwad et al., Towards a clean environment: the potential application of eco-friendly magnesia-silicate cement in CO2 sequestration. J. Clean. Prod. (2020). https://doi.org/10.1016/j.jclepro.2019.119875
Y. Weng et al., Feasibility study on sustainable magnesium potassium phosphate cement paste for 3D printing. Constr. Build. Mater. 221, 595–603 (2019). https://doi.org/10.1016/j.conbuildmat.2019.05.053
Y. Qian, K. Lesage, K. El Cheikh, G. De Schutter, Effect of polycarboxylate ether superplasticizer (PCE) on dynamic yield stress, thixotropy and flocculation state of fresh cement pastes in consideration of the Critical Micelle Concentration (CMC). Cem. Concr. Res. 107, 75–84 (2018). https://doi.org/10.1016/j.cemconres.2018.02.019
S. Kawashima, K. Wang, R.D. Ferron, J.H. Kim, N. Tregger, S. Shah, A review of the effect of nanoclays on the fresh and hardened properties of cement-based materials. Cem. Concr. Res. (2021). https://doi.org/10.1016/j.cemconres.2021.106502
E. Keita, H. Bessaies-Bey, W. Zuo, P. Belin, N. Roussel, Weak bond strength between successive layers in extrusion-based additive manufacturing: measurement and physical origin. Cem. Concr. Res. (2019). https://doi.org/10.1016/j.cemconres.2019.105787
F. Lin, C. Meyer, Hydration kinetics modeling of Portland cement considering the effects of curing temperature and applied pressure. Cem. Concr. Res. 39(4), 255–265 (2009). https://doi.org/10.1016/j.cemconres.2009.01.014
C.K.Y. Leung, T. Pheeraphan, Microwave curing of Portland cement concrete: experimental results and feasibility for practical applications. Constr. Build. Mater. 9(2), 67–73 (1995). https://doi.org/10.1016/0950-0618(94)00001-I
V. Vaitkevičius, E. Šerelis, V. Kerševičius, Effect of ultra-sonic activation on early hydration process in 3D concrete printing technology. Constr. Build. Mater. 169, 354–363 (2018). https://doi.org/10.1016/j.conbuildmat.2018.03.007
S. Kristombu Baduge et al., Improving performance of additive manufactured (3D printed) concrete: a review on material mix design, processing, interlayer bonding, and reinforcing methods. Structures 29, 1597–1609 (2021). https://doi.org/10.1016/j.istruc.2020.12.061
J. Sun, F. Aslani, J. Lu, L. Wang, Y. Huang, G. Ma, Fibre-reinforced lightweight engineered cementitious composites for 3D concrete printing. Ceram. Int. 47(19), 27107–27121 (2021). https://doi.org/10.1016/j.ceramint.2021.06.124
K. Cuevas, M. Chougan, F. Martin, S.H. Ghaffar, D. Stephan, P. Sikora, 3D printable lightweight cementitious composites with incorporated waste glass aggregates and expanded microspheres—rheological, thermal and mechanical properties. J. Build. Eng. (2021). https://doi.org/10.1016/j.jobe.2021.102718
C. Matthäus, D. Back, D. Weger, T. Kränkel, J. Scheydt, C. Gehlen, Effect of cement type and limestone powder content on extrudability of lightweight concrete, in RILEM Bookseries, vol. 28 (Springer, Cham, 2020), pp. 312–322. https://doi.org/10.1007/978-3-030-49916-7_32
K. Henke, D. Talke, C. Matthäus, Additive manufacturing by extrusion of lightweight concrete—strand geometry, nozzle design and layer layout, in RILEM Bookseries, vol. 28 (Springer, Cham, 2020), pp. 906–915. https://doi.org/10.1007/978-3-030-49916-7_88.
M. Mohammad, E. Masad, T. Seers, S.G. Al-Ghamdi, High-performance light-weight concrete for 3D printing, in RILEM Bookseries, vol. 28 (Springer, Cham, 2020), pp. 459–467. https://doi.org/10.1007/978-3-030-49916-7_47.
A.V. Rahul, M. Santhanam, Evaluating the printability of concretes containing lightweight coarse aggregates. Cem. Concr. Compos. (2020). https://doi.org/10.1016/j.cemconcomp.2020.103570
T.Q. Duong, E. Korolev, A. Inozemtcev, Selection of reinforcing fiber for high-strength lightweight concrete for 3D-printing. IOP Conf. Ser. Mater. Sci. Eng. (2021). https://doi.org/10.1088/1757-899X/1030/1/012007
C. Liu et al., Influence of hydroxypropyl methylcellulose and silica fume on stability, rheological properties, and printability of 3D printing foam concrete. Cem. Concr. Compos. (2021). https://doi.org/10.1016/j.cemconcomp.2021.104158
E.K.K. Nambiar, K. Ramamurthy, Air-void characterisation of foam concrete. Cem. Concr. Res. 37(2), 221–230 (2007). https://doi.org/10.1016/j.cemconres.2006.10.009
D. Falliano, D. De Domenico, G. Ricciardi, E. Gugliandolo, 3D-printable lightweight foamed concrete and comparison with classical foamed concrete in terms of fresh state properties and mechanical strength. Constr. Build. Mater. 254, 119271 (2020). https://doi.org/10.1016/j.conbuildmat.2020.119271
S.S. Sahu, I.S.R. Gandhi, S. Khwairakpam, State-of-the-art review on the characteristics of surfactants and foam from foam concrete perspective. J. Inst. Eng. Ser. A 99(2), 391–405 (2018). https://doi.org/10.1007/s40030-018-0288-5
V. N. Nerella et al., Micro-and macroscopic investigations on the interface between layers of 3D-printed cementitious elements, in Proc. ICACMS 2017 Int. Conf. Adv. Constr. Mater. Syst., vol. 3(9), pp. 3–8 (2017). https://www.researchgate.net/publication/319504633_MICRO-AND_MACROSCOPIC_INVESTIGATIONS_ON_THE_INTERFACE_BETWEEN_LAYERS_OF_3D-PRINTED_CEMENTITIOUS_ELEMENTS
K. Ramamurthy, E.K. Kunhanandan Nambiar, G. Indu Siva Ranjani, A classification of studies on properties of foam concrete. Cem. Concr. Compos. 31(6), 388–396 (2009). https://doi.org/10.1016/j.cemconcomp.2009.04.006
V. Markin, V.N. Nerella, C. Schröfl, G. Guseynova, V. Mechtcherine, Material design and performance evaluation of foam concrete for digital fabrication. Materials (Basel) (2019). https://doi.org/10.3390/ma12152433
S. Cho, J. Kruger, A. van Rooyen, S. Zeranka, G. van Zijl, Rheology of 3D printable lightweight foam concrete incorporating nano-silica, in RILEM Bookseries, vol. 23 (Springer, Cham, 2020), pp. 373–381
S. Ramakrishnan, S. Muthukrishnan, J. Sanjayan, K. Pasupathy, Concrete 3D printing of lightweight elements using hollow-core extrusion of filaments. Cem. Concr. Compos. 123, 104220 (2021). https://doi.org/10.1016/j.cemconcomp.2021.104220
M. Hambach, D. Volkmer, Properties of 3D-printed fiber-reinforced Portland cement paste. Cem. Concr. Compos. 79, 62–70 (2017). https://doi.org/10.1016/j.cemconcomp.2017.02.001
B. Panda, S. Chandra Paul, M.J. Tan, Anisotropic mechanical performance of 3D printed fiber reinforced sustainable construction material. Mater. Lett. (2017). https://doi.org/10.1016/j.matlet.2017.07.123
V.N. Nerella, H. Ogura, V. Mechtcherine, Incorporating reinforcement into digital concrete construction, in Annu. IASS Symp. Creat. Struct. Des., July 2018
D. Asprone, C. Menna, F.P. Bos, T.A.M. Salet, J. Mata-Falcón, W. Kaufmann, Rethinking reinforcement for digital fabrication with concrete. Cem. Concr. Res. 112, 111–121 (2018). https://doi.org/10.1016/j.cemconres.2018.05.020
B. Nematollahi et al., Effect of polypropylene fibre addition on properties of geopolymers made by 3D printing for digital construction. Materials (Basel) (2018). https://doi.org/10.3390/ma11122352
M. Hambach, H. Möller, T. Neumann, D. Volkmer, Portland cement paste with aligned carbon fibers exhibiting exceptionally high flexural strength (> 100 MPa). Cem. Concr. Res. 89, 80–86 (2016). https://doi.org/10.1016/j.cemconres.2016.08.011
G. Ma, Z. Li, L. Wang, F. Wang, J. Sanjayan, Mechanical anisotropy of aligned fiber reinforced composite for extrusion-based 3D printing. Constr. Build. Mater. (2019). https://doi.org/10.1016/j.conbuildmat.2019.01.008
M. Hambach, D. Volkmer, Properties of 3D-printed fiber-reinforced portland cement paste. 3D Concr. Print. Technol. (2019). https://doi.org/10.1016/B978-0-12-815481-6.00005-1
F.P. Bos, E. Bosco, T.A.M. Salet, Ductility of 3D printed concrete reinforced with short straight steel fibers. Virtual Phys. Prototyp. (2019). https://doi.org/10.1080/17452759.2018.1548069
Y. Bao et al., Three-dimensional printing multifunctional engineered cementitious composites (ECC) for structural elements, in First RILEM International Conference on Concrete and Digital Fabrication—Digital Concrete 2018. DC 2018. RILEM Bookseries (Springer, Cham, 2019). https://doi.org/10.1007/978-3-319-99519-9_11
J. Yu, C.K.Y. Leung, Impact of 3D printing direction on mechanical performance of strain-hardening cementitious composite (SHCC), in RILEM Bookseries, vol. 19 (Springer, Cham, 2019), pp. 255–265. https://doi.org/10.1007/978-3-319-99519-9_24.
H. Ogura, V.N. Nerella, V. Mechtcherine, Developing and testing of strain-hardening cement-based composites (SHCC) in the context of 3D-printing. Materials (Basel) (2018). https://doi.org/10.3390/ma11081375
D.G. Soltan, V.C. Li, A self-reinforced cementitious composite for building-scale 3D printing. Cem. Concr. Compos. 90, 1–13 (2018). https://doi.org/10.1016/j.cemconcomp.2018.03.017
V. Mechtcherine et al., Alternative reinforcements for digital concrete construction, in RILEM Bookseries, vol. 19 (Springer, Cham, 2019), pp. 167–175. https://doi.org/10.1007/978-3-319-99519-9_15.
G. Ma, Z. Li, L. Wang, G. Bai, Micro-cable reinforced geopolymer composite for extrusion-based 3D printing. Mater. Lett. 235, 144–147 (2019). https://doi.org/10.1016/j.matlet.2018.09.159
F.P. Bos, Z.Y. Ahmed, E.R. Jutinov, T.A.M. Salet, Experimental exploration of metal cable as reinforcement in 3D printed concrete. Materials (Basel) (2017). https://doi.org/10.3390/ma10111314
A. D’Alessandro, A.L. Pisello, C. Fabiani, F. Ubertini, L.F. Cabeza, F. Cotana, Multifunctional smart concretes with novel phase change materials: mechanical and thermo-energy investigation. Appl. Energy 212, 1448–1461 (2018). https://doi.org/10.1016/j.apenergy.2018.01.014
B. Han, S. Ding, X. Yu, Intrinsic self-sensing concrete and structures: a review. Meas. J. Int. Meas. Confed. 59, 110–128 (2015). https://doi.org/10.1016/j.measurement.2014.09.048
J.L. García Calvo, G. Pérez, P. Carballosa, E. Erkizia, J.J. Gaitero, A. Guerrero, Development of ultra-high performance concretes with self-healing micro/nano-additions. Constr. Build. Mater. 138, 306–315 (2017). https://doi.org/10.1016/j.conbuildmat.2017.02.015
S. Gupta, S.D. Pang, H.W. Kua, Autonomous healing in concrete by bio-based healing agents—a review. Constr. Build. Mater. 146, 419–428 (2017). https://doi.org/10.1016/j.conbuildmat.2017.04.111
F. Sanchez, K. Sobolev, Nanotechnology in concrete—a review. Constr. Build. Mater. (2010). https://doi.org/10.1016/j.conbuildmat.2010.03.014
A.L. Brooks, Y. Fang, Z. Shen, J. Wang, H. Zhou, Enabling high-strength cement-based materials for thermal energy storage via fly-ash cenosphere encapsulated phase change materials. Cem. Concr. Compos. (2021). https://doi.org/10.1016/j.cemconcomp.2021.104033
B. Šavija et al., Simulation-aided design of tubular polymeric capsules for self-healing concrete. Materials (Basel) (2017). https://doi.org/10.3390/ma10010010
C. De Nardi, D. Gardner, A.D. Jefferson, Development of 3D printed networks in self-healing concrete. Materials (Basel) (2020). https://doi.org/10.3390/ma13061328
Z. Shen, H. Zhou, Predicting effective thermal and elastic properties of cementitious composites containing polydispersed hollow and core-shell micro-particles. Cem. Concr. Compos. (2020). https://doi.org/10.1016/j.cemconcomp.2019.103439
Z. Shen, A.L. Brooks, Y. He, J. Wang, H. Zhou, Physics-guided multi-objective mixture optimization for functional cementitious composites containing microencapsulated phase changing materials. Mater. Des. (2021). https://doi.org/10.1016/j.matdes.2021.109842
A.L. Brooks, H. Zhou, D. Hanna, Comparative study of the mechanical and thermal properties of lightweight cementitious composites. Constr. Build. Mater. 159, 316–328 (2018). https://doi.org/10.1016/j.conbuildmat.2017.10.102
M. Hoffmann, K. Żarkiewicz, A. Zieliński, S. Skibicki, Ł. Marchewka, Foundation piles—a new feature for concrete 3d printers. Materials (Basel). (2021). https://doi.org/10.3390/ma14102545
J.H. Jo, B.W. Jo, W. Cho, J.H. Kim, Development of a 3D printer for concrete structures: laboratory testing of cementitious materials. Int. J. Concr. Struct. Mater. (2020). https://doi.org/10.1186/s40069-019-0388-2
Z. Zhao et al., A review on the properties, reinforcing effects, and commercialization of nanomaterials for cement-based materials. Nanotechnol. Rev. 9(1), 349–368 (2020). https://doi.org/10.1515/ntrev-2020-0023
C. Liu et al., Review on the research progress of cement-based and geopolymer materials modified by graphene and graphene oxide. Nanotechnol. Rev. 9(1), 155–169 (2020). https://doi.org/10.1515/ntrev-2020-0014
P.F. Wilson, S. Griffiths, E. Williams, M.P. Smith, M.A. Williams, Designing 3-D prints for blind and partially sighted audiences in museums: exploring the needs of those living with sight loss. Visit. Stud. 23(2), 120–140 (2020). https://doi.org/10.1080/10645578.2020.1776562
S.S.L. Chan, R.M. Pennings, L. Edwards, G.V. Franks, 3D printing of clay for decorative architectural applications: Effect of solids volume fraction on rheology and printability. Addit. Manuf. (2020). https://doi.org/10.1016/j.addma.2020.101335
F. Craveiro, S. Nazarian, H. Bartolo, P.J. Bartolo, J. Pinto Duarte, An automated system for 3D printing functionally graded concrete-based materials. Addit. Manuf. (2020). https://doi.org/10.1016/j.addma.2020.101146
R. de Best, Global construction industry spending 2014–2019, with forecasts up until 2035. https://www.statista.com/statistics/788128/construction-spending-worldwide/. Accessed 25 Aug 2022
P. Teicholz, Labor productivity declines in the construction industry: causes and remedies, in AECbytes Viewpoint, vol. 4(14), p. 2004 (2004). http://www.aecbytes.com/viewpoint/2013/issue_67.html
B. García de Soto et al., Productivity of digital fabrication in construction: cost and time analysis of a robotically built wall. Autom. Constr. 92, 297–311 (2018). https://doi.org/10.1016/j.autcon.2018.04.004
G. De Schutter, K. Lesage, V. Mechtcherine, V.N. Nerella, G. Habert, I. Agusti-Juan, Vision of 3D printing with concrete—technical, economic and environmental potentials. Cem. Concr. Res. 112, 25–36 (2018). https://doi.org/10.1016/j.cemconres.2018.06.001
V. Mechtcherine, V.N. Nerella, F. Will, M. Näther, J. Otto, M. Krause, Large-scale digital concrete construction—CONPrint3D concept for on-site, monolithic 3D-printing. Autom. Constr. (2019). https://doi.org/10.1016/j.autcon.2019.102933
Acknowledgments
The authors wish to acknowledge partial support of this work and resources with the Department of Science and Technology (DOST) Philippines, Bataan Peninsula State University, and the University of Tennessee System.
Author information
Authors and Affiliations
Corresponding author
Ethics declarations
Conflict of interest
The authors have no conflict of interest to declare.
Additional information
Publisher's Note
Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.
Rigoberto Advincula was an editor of this journal during the review and decision stage. For the MRS Communications policy on review and publication of manuscripts authored by editors, please refer to http://www.mrs.org/editormanuscripts/.
Supplementary Information
Below is the link to the electronic supplementary material.
Rights and permissions
Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.
About this article
Cite this article
Cruz, G., Dizon, J.R.C., Farzadnia, N. et al. Performance, applications, and sustainability of 3D-printed cement and other geomaterials. MRS Communications 13, 385–399 (2023). https://doi.org/10.1557/s43579-023-00358-x
Received:
Accepted:
Published:
Issue Date:
DOI: https://doi.org/10.1557/s43579-023-00358-x