Copper—antimony and copper—bismuth chalcogenides—Research opportunities and review for solar photovoltaics

Abstract

The ternary Cu-Sb- and Cu-Bi-chalcogenides present a rich range of compounds of potential use for large-scale photovoltaics from Earth abundant elements. This paper reviews the state of fundamental knowledge about them, and their technological status with regard to solar cells. Research targets and missing data are highlighted, which may provide opportunities to help realize the goal of sustainable photovoltaics.

The family of ternary Cu-Sb- and Cu-Bi-chalcogenides and their solid solutions present a rich selection of potential candidates for Earth-abundant low toxicity photovoltaic (PV) absorber materials. Moreover, they have some novel features imparted by the ns² lone pair of electrons on the Sb and Bi ions. This review evaluates them as electronic materials, including experimental and theoretical evaluations of their phases, thermodynamic stability, point defects, conductivity, optical data, and PV performances. Formation of the materials in bulk, thin film, and nanoforms and the properties of the materials are critically assessed with relevance to their suitability for PV devices. There is special emphasis on CuSbS₂ and CuSbSe₂ which form the mainstay of the device literature and provide the most insights into the present-day limitation of the device efficiencies to 3 or 4%. Missing features of the literature are highlighted and clear statements recommending potential research pathways are made, which may help advance the technological performance from its present stuck position.

Discussion Points

• The photon conversion efficiency of Cu-Sb-chalcogenide solar cells is limited by their current harvesting–what is the cause of this limitation?

• Does phase purity and the possible presence of deep level recombination centers irrevocably compromise this class of materials for PV?

Introduction and scope

At the time of writing, the total annual world energy consumption is 13,500 × 10⁶ tonnes of oil equivalent, and the demand is rising at 2.2% per annum.1 Given the need to peg CO₂ emissions, there is a strong case that renewables should play an increasing role in the inevitable future expansion of energy production. Indeed, the renewable sector increased its energy output by 17% in 2017, mainly through wind power. Solar photovoltaic (PV) generating capacity continues to grow at the rate of 20-40% year on year, with approximately 90% of world production being of crystalline silicon modules, which are being very effectively mass produced in the Far East. The intrinsically cheaper thin film compound semiconductor alternatives, notably CdTe and copper indium gallium disulphide/diselenide (CIGS), are the strongest competitors to wafer silicon. However, while they have a significant market position, Peter2 makes the case in a 2011 manifesto paper that these present-day thin film leaders will struggle to meet the future demand for PV if they are to provide a significant fraction of the required power generation: the underlying issues are the scarcity of the constituent elements, the competition for them from other industries, and the costs involved. The example is given that tellurium production, presently just 450–500 tonnes per annum,3 is a factor of 100 times lower than that needed to meet the demand required.2 Indium, although slightly less rare, is well-known to command high prices due to the competing demands for it from for the display industries. Hence it has become widely accepted that alternative, Earth abundant, and cheap materials, capable of being the mainstay of a mass-market PV industry, should be sought. Of these, Cu₂ZnSnS₄ (CZTS) is the best known, but it suffers from the major disadvantage that despite more than a decade of research, PV devices made from it have very low voltages compared to those expected from materials having a comparable band gap. Alternative chalcogenides of copper, and antimony or bismuth are, however, potentially viable. The annual production figures (tonnes per annum) indicate that there is not a resource issue, except for the tellurides. (The figures are as follows: Cu–20,000; Sb–150,000; Bi–14,000: S–83,000; Se–3300; Te–450). There has therefore been growing interest in these materials for electro-optic applications, and they are therefore the subject of this review.

This paper comprehensively summarizes the state of knowledge of Cu–Sb and Cu–Bi chalcogenide materials and identifies research opportunities for them as potential PV materials. Recently, this family of Cu–Sb and Cu–Bi chalcogenides, long known in mineralogy, has come under scrutiny from the electronic materials community–there having been a rapid increase in the number of publications since 2010. The diversity of the compounds available from the combinations of Cu, Sb, and/or Bi and S, Se, and Te offer a wide range of potentially appropriate properties, notably band gaps and p-type semiconducting behavior. Moreover, by analogy with CIGS and CZTS, copper vacancy (V_Cu) driven native p-conductivity is expected for this class of materials and there is real potential for the large-scale production of p-n junction devices. For example, as the most widely explored material in the class, CuSbS₂ has a band gap (1.49 eV) within the optimum range 1.1-1.6 eV from the Shockley-Queisser analysis4 and is naturally p-type. Perniu5 has made a Kroger-Vink analysis of the conduction mechanisms and indeed deviations from stoichiometry, notably V_Cd, are expected to give p-type electronic conduction. (However ionic conduction on the Cu sublattice is also possible in principle and could be harmful to PV devices at elevated temperatures.)

At the time of writing, there has been sufficient interest in the Cu-Sb,Bi chalcogenides as electronic materials (about 300 papers) to warrant this overview. PV devices having efficiencies of several percent have been made by a number of labs using a variety of device architectures, most notably with CuSbS₂ (which has itself been the subject of a brief review6). However, it is fair to say that progress is presently stuck, and that some kind of breakthrough is needed to increase the efficiency further. It is a common experience that a given lab will work on CuSbS₂, making credible reports of some aspect of its development, only to go on to achieve no more than 1% photon conversion efficiency (PCE). The best reported is not much more than 3% PCE. It is therefore an objective of this paper to identify research targets that may enable the field to move on.

The scope and outline of this overview is as follows: Section “Cu-Sb, Bi-S, Se, Te compounds: crystallographic data, stability and phase diagrams” reports the known compounds in the Cu-Sb, Bi-S, Se, Te series, their crystal structures, phases, reactions, and Gibbs free energies of formation. Their silver analogues are beyond the scope of this paper, but a list of the known compounds and some studies of them as electronic materials are presented in Appendix A. Section “Formation and properties of bulk, thin film and nanoparticle materials” reports the synthesis of the materials in bulk, thin film, and nanoparticle form. The preparative methods are recorded, along with the materials properties, especially those pertinent to PV, namely band gap, conductivity type, carrier concentration, and mobility. Comparisons with theory are included. Section “Photovoltaic devices–predictions of performance, design of devices and technological status” focusses on PV devices themselves, reporting structures, performance, and performance limiting aspects where known. A brief overview of the other potential applications of the materials is given in section “Other applications”. Section “Conclusions and research recommendations for solar PV devices from the Cu-Sb- and Cu-Bi-chalcogenides” highlights the gaps in the current research portfolio, and opportunities for research that could result in improvements in the generally modest PCE values obtained so far.

The review uses a combination of tables with a commentary to provide an accessible yet comprehensive overview of the full output of the research community. It is the intention to draw attention to the important findings and themes, concluding with a summary of missing work and a view of the future direction of the field. The specialist researcher may wish to use section “Conclusions and research recommendations for solar PV devices from the Cu-Sb- and Cu-Bi-chalcogenides” directly and to use the remainder as a reference source, which is comprehensive at the time of writing.

Cu–Sb, Bi–S, Se, and Te compounds: crystallographic data, stability, and phase diagrams

Materials category, bonding, grain boundary passivation, and stoichiometries and solid solutions

Each of the ternary groups Cu-Sb-S, Cu-Sb-Se, Cu-Sb-Te, Cu-Bi-S, Cu-Bi-Se, and Cu-Bi-Te, comprise a wide range of compounds which are listed in Table 1 but are more easily visualized from triangular phase diagrams–a selection is shown in Fig. 1. Much of the early work on this class of materials was driven by ore mineralogy which distinguishes ternary metal sulfides as ‘sulfo-salts’, a subclass of the chalcogenides. The interested reader is referred to Moelo7 for a comprehensive account, while a summary of the discoveries of CuSbS2 and Cu₃SbS₃ for the PV reader are given by Lane et al.8

Table 1

List of Cu–Sb and Cu–Bi chalcogenide phases at room temperature with mineralogical names/appearances and crystallographic data. The crystallographic data are in chronological order. Mineral names are those adopted by International Mineralogical Association only unless in inverted commas. Visual appearances of minerals are from mindat.org.28

Figure 1

Ternary phase diagrams for some Cu–Sb,Bi chalcogenides–the tie lines connect the phases that exist in stable equilibrium. (a) Cu–Sb–S at 500 °C11 (b) Cu–Sb–Se section at 350 °C,12 and (c) Cu–Bi–S sections at 200 and 300 °C.13 (a) redrawn from Skinner, 197211 and with permission from the Society of Economic Geologists, (b) redrawn from Karup-Moller, 199912 u]www.schweizerbart.de/journals/njma with permission of Schweizerbart Science Publishers, and (c) reproduced with the permission of the Mineralogical Society of Great Britain & Ireland, from Wang, 1994.13

A particular feature of the Sb(III) and Bi(III) compounds is that these ions have Sb5s2 and Bi6s2 lone pairs that block a bonding direction (see Fig. 2). These may be considered as anti-bonding orbitals that are energetically stabilized by including distortions into the crystal lattice–a detailed appraisal may be found in Ref. 9. Further work on their influence on the structures of CuSbS₂ and CuBiS₂ is given by Dufton.10 The resulting broken symmetry imparts complex crystal structures to most of the family of compounds, with orthorhombic, monoclinic, and tetragonal unit cells being common (Table 1). These crystal structures often comprise covalently bonded sheets that are themselves connected by van der Waal’s forces along planes of lone pair electron density where covalent bonds may not form. Anisotropy of the physical properties is expected.

Figure 2

The crystal structure of CuSbSe₂ showing the layered structure that results from the lone pair on the Sb ion.14 Covalently bonded sheets are joined by van der Waals forces. Figure from Xue, 2015,14 reproduced with permission from John Wiley.

An important–but yet to be realized–consequence of this structural feature is its potential effect on grain boundaries and their influence on recombination in PV devices. In the better-known diamond-like semiconductors (Si, GaAs, CdTe, CIGS, etc) the bonding is entirely covalent or covalent/ionic. The wrong- or dangling-bonds at grain boundaries are generally considered to be associated with electronic energy levels that are deep in their band gaps, and hence able to promote rapid Shockley-Hall-Reed recombination. This harms both the open circuit voltage (V_oc) and short circuit currents (J_sc) of PV devices. However, it has been pointed out that for compounds with mixed covalent and van der Waals bonding (e.g., the ribbon-bonded compound Sb₂Se₃15), it is in principle possible for the grain boundaries in crystallographically textured films to be van der Waal’s bonded, and hence to contain no bad covalent bonds. Engineered formation of low recombination boundaries by means of encouraging aligned needle-like grains through the use of the ‘structure zone model’16 has yet be demonstrated in practice for any material, let alone the Cu-Sb,Bi-chalcogenides.

A second consequence of the mixed bonding in the Sb(III) and Bi(III) is that the phonon dispersion relations are affected and hence they have low thermal conductivity. For example, Ref. 17 used calculations to compare CuSbS₂ and its Fe analogue–the lone pairs present in the Sb, but not the Fe compound were responsible for extra phonon scattering and hence low thermal conductivity. This combination of low thermal with high electrical conductivity has led to some interest from the thermoelectric community but without any remarkable demonstrations of any high ZT figure of merit to date (see “Other applications”).

While there are many members of this family of compounds, the most commonly reported ones are analogous to CuSbS₂, Cu₃SbS₃, Cu₃SbS₄, and Cu₁₂Sb₄S₁₃, i.e., substituted with Bi, Se, and Te. In addition, the Cu–Bi–S series contains the phase Cu₄Bi₄S₉ which is a recognized mineralogical phase that has been studied for its crystal structure.18–20 Of these, the most important compounds for PV to date are CuSbS₂ (>90 papers) and Cu₃BiS₃ (>60 papers, but no devices), although there are some remarkable but as yet unverified claims for Cu₄Bi₄S₉ (see “Photovoltaic devices–predictions of performance, design of devices and technological status” and Table 10).

Of the many unusual stoichiometries, ‘tetrahedrite’ requires special explanation. Named for its striking crystal habit in natural deposits, the Sulfosalt Sub-committee of the International Mineralogical Association Commission on Ore Mineralogy7 lists tetrahedrite as Cu₆[Cu₄(Fe,Zn)₂]Sb₄S₁₃, i.e., with the sum of Cu and Fe and/or Zn being 12. Indeed, the name ‘tetrahedrite’ is used in the literature to embrace a multiplicity of substituted compositions. Its pure ternary analogue, and the only one relevant here, is Cu₁₂Sb₄S₁₃. Deviations from this stoichiometry (the existence region of ‘tetrahedrite’ in phase space) were identified as Cu_12+x+Sb_4+y S₁₃0 ≤ x ≤ 1.92 and 0.02 ≤ y ≤ 0.27 by Skinner.11 The bismuth substituted analogues are named bismuthian tetrahedrites.

Given that Sb may substitute for Bi, and the chalcogens are all interchangeable, it is to be expected that many of the Cu–Sb,Bi chalcogenides will form solid solutions with their analogues. The few that have been studied are as follows:

• (i) CuSbS₂-CuBiS₂: Existence of a continuous solid solution across whole composition range was verified by synthesis from the elements in the tube reaction at 310 °C (although success of forming the Bi-rich compounds depends on the heating schedule used, see Ref. 21). CuBiS₂ is thermally unstable to decomposition to Cu₃BiS₃ and Bi₂S₃ at 427 °C, but addition of Sb increases stability, and for x ≥ 0.3, decomposition is not observed.21 An unrelated paper on analytical methods demonstrated that the accuracy of ‘abrasive stripping voltammetry’ is x ± 0.03 for the same solid solution.22

• (ii) CuSbS₂-CuSbSe₂: The full composition range of ‘mesocrystals’ was synthesized by the hot injection method and shows almost linear Vegard’s plots for a, b, and c.23 Theory also supports the linear variation of the band gap with composition.24,25

• (iii) Cu₃SbS₃-Cu₃BiS₃: Maiello26 fabricated the full composition range and demonstrated linear behavior of Vegard’s law for band gap.

• (iv) Cu₁₂Sb₄S₁₃-Cu₁₂Bi₄S₁₃: Kumar27 made the full composition range by direct reaction of the elements.

Table 2 shows the high and low temperature phases of the Cu-Sb,Bi chalcogenides and also the Gibbs free energies of formation of the room temperature phases.

Table 2

Phase transformations and thermochemical information. (Second, and further confirmatory reports of data in columns 2 and 3 are indented).

Phase changes in the range of PVdevice operation

Since the normal temperature range of operation for solar PVs is from an upper limit of about 60 °C down to the winter minimum, few compounds in the series have phase transitions that would compromise the stability of PV devices in service. However, Cu₃SbS₃ would be susceptible to low temperatures, undergoing a transition from monoclinic to orthorhombic at -9 °C, which probably rules it out for PV applications in some climates. Its bismuth analogue, Cu₃BiS₃ has a phase transition at 118.5 °C, but this is above the likely operating range for PV.

Thermal decomposition

Thermal decomposition information is available for a limited range of the compounds. The onset of degradation has been recorded as follows (see Table 2): CuSbS₂ > 400 °C⁵⁸; Cu₃SbS₃ > 400 °C⁶⁴; Cu₃SbS₄ > 300 °C⁶⁵; Cu₁₂Sb₄S₁₃ 519 °C⁴⁰ or 543 ± 2 °C¹¹; and CuBiS₂ 472 °C.²¹ These relatively low temperatures, especially for the former three, may cause problems for the formation of films using methods where the substrate temperature is expected to exceed the decomposition point, e.g., close space sublimation.

Ternary phase diagrams, pseudo-binary phase diagrams, and reactions

Cu–Sb–S system

The ternary isothermal phase diagrams (see Fig. 1) indicate the stable phases and their relationships at a given temperature. For the Cu-Sb-S system, the earliest determinations were by Skinner11 who made an experimental evaluation of the behavior of the main phases in the range 400-600 °C, including, for example, evaluation of the temperature dependence of the existence region of ‘tetrahedrite’ Cu₁₂SbS₁₃. Follow-on work by Braga71 largely confirmed Skinner’s findings and there is a comprehensive summary by Tesfeye Firdu.61

As may be expected, some of the principal phases in the Cu-Sb-S plane lie on lines connecting significant binary phases. For example, both CuSbS₂ and Cu₃SbS₃ lie directly on the Cu₂S-Sb₂S₃ line. Hence the pseudo-binary phase diagrams are of interest in informing the stability, reactions, and synthesis of the main phases. Figure 3 shows the Cu2S-Sb₂S₃ pseudo-binary diagram61,72 and this highlights the possibility of reactions of Cu₂S and Sb₂S₃ to form either CuSbS₂ or Cu₃SbS₃. Indeed, the combination of binary compounds has been used to inform the bulk and thin film synthesis of this class of ternary materials more generally, either from solid state reactions or by co-sputtering, for example, as described in the section “Formation and properties of bulk, thin film and nanoparticle materials”.

Figure 3

Pseudo-binary phase diagram of Cu₂S-Sb₂S₃. Adapted from Cambi, 196 5,72 and also appears in Tesfeye Firdu, 2010.61 A simplified version also appears in Ref. 75.

For a full description of the phase diagrams, phase relations, and reactions in the Cu-Sb-S system, the reader is referred to the comprehensive review by Tesfeye Firdu.61 The reader is reminded that the Cu-S phase diagram and that the number and type of phases of the Cu_2-δS compounds is itself very complex–the binary phase diagram and the main phases are reported in Ref. 73.

Cu–Sb–Se and Cu–Sb–Te systems

The ternary diagram is shown in Fig. 1 for 350 °C12 and has considerable similarities with that of Cu-Sb-S. Karup-Moller’s paper12 is comprehensive, giving the three binary Se-Cu-Sb-Se phase diagrams plus a thorough determination of the Cu-Sb-Se triangle at 300, 400, 450, 500, 600, and 700 °C.

No triangular phase diagram is known to the author for Cu-Sb-Te.

Cu–Bi–S system

Ternary isotherms for Cu–Bi–S were determined by Wang et al.13 at 200 and 300 °C, while the pseudobinary Cu₂S-Bi₂S₃ T-x phase diagram is reported by Chang.69 Both are contained in Tesfeye Firdu’s review61 along with accounts of the main reactions and the Gibbs free energies of formation of Cu₉BiS₆, Cu₃BiS₃, Cu₃Bi₅S₉, and CuBi₃S₅–from the elements, and from the elements in various combinations with either Cu₂S or one of several other Cu–Bi–S compounds.59,69 The thermochemical data come from solid state galvanic cell e.m.f measurements.74

A significant difference between the Cu-Bi-S and Cu-Sb-S systems is the presence of the Cu₄Bi₄S₉ phase, for which the Sb analogue is not recorded. Cu₄Bi₄S₉ is a well-documented uncontroversial orthorhombic phase that has been the subject of several crystallographic investigations.18–20

Cu–Bi–Se and Cu–Bi–Te systems

No phase diagrams have been reported to date to the author’s knowledge.

Interaction of copper antimony sulfides with CIGS and ZnS

A further aspect of the copper antimony chalcogenides is that Sb has been reported to promote the formation and subsequent metallurgical change in Cu(In,Ga)Se₂ (CIGS). The key intermediate is Cu₃SbSe₃.

Sintering aid for chalcopyrites and kesterites

The lower melting point of CuSbS₂ compared to CuInSe₂ enables it to act as a sintering aid for thermal processing of CuInSe₂ solar cell materials. The use of SbCl₃ in this context is explained in Ref. 76. Korzun gives the relevant pseudobinary phase diagram.77 Xiang, in work on Cu(In,Ga)Se₂ (CIGS), identifies Cu₃SbSe₃ as an important intermediate.78

It is used similarly with Cu₂ZnSnS₄ (CZTS)79 in which it promotes grain growth, although Sb₂S₃ is more effective.

The mineralogical literature64 evaluated the interaction of Cu₃SbS₃ with ZnS and identified the reaction:

$${\text{4C}}{{\text{u}}_{\text{3}}}{\text{Sb}}{{\text{S}}_{\text{3}}}{\text{ + 2ZnS = C}}{{\text{u}}_{{\text{10}}}}{\text{Z}}{{\text{n}}_{\text{2}}}{\text{S}}{{\text{b}}_{\text{4}}}{{\text{S}}_{{\text{13}}}}{\text{ + C}}{{\text{u}}_{\text{2}}}{\text{S,}}$$

that is, ZnS is a thermodynamically unsuitable partner layer for Cu₃SbS₃ in PV devices.

Formation and properties of bulk, thin film and nanoparticle materials

This section reviews the methods used to form the compounds in their bulk, thin film and nanoparticle forms. Since these materials comprise the basis of the experimental reports of band gap, conductivity and optical dispersion, this section also provides a comprehensive account, including the results of theoretical calculations.

Bulk synthesis methods (see Table 3)

Table 3

Formation of the bulk compounds and associated reports of their conductivity type, band gap, and resistivity where available.

A full palate of methods has been used to form the bulk materials, there being a total of just over 20 reports in all. While there are isolated studies of the optical and electrical properties of naturally occurring minerals, e.g., CuSbS₂,81 the presence of impurities (nearly 5% Fe in this case) makes artificial synthesis preferable for reliable physical studies. A summary of the laboratory methods used follows, while Table 3 provides a comprehensive review of the literature reports of bulk synthesis including the band gaps and conductivity properties of the products.

Bulk synthesis from the elements (in tubes; by spark; ball milling and solvothermal methods)

Direct combination of the elements is favourable energetically and several methods have been used to achieve it in practice.

Synthesis from the elements in sealed tubes is the most widely reported method and has been demonstrated for Cu₃SbS₃,83 ‘tetrahedrite’ Cu₁₂Sb₄S₁₃ and its mixed Sb-Bi analogue,85 CuSbSe2,86,87 Cu₃SbSe3,87,89,90 and CuBiSe2.96,97 Spark sintering of the elements has been used for Cu₃SbSe₃84 and Cu₃SbSe₃91; and.91,92 The elements may also be combined by ball milling at room temperature to produce powder. While for the present family of compounds, this has only been demonstrated for CuSbSe₂,88 the method has been used for CdTe and CZTS and may be expected to be general. The elements have been combined by solvothermal synthesis in 1,2-diamino-propane to form CuSbS₂ and CuSbSe₂,82 although to date this has only been the subject of a single paper as a method of making bulk materials.

Bulk synthesis from the binary compounds

Reactions highlighted from the pseudo-binary phase diagrams have been exploited to form CuSbS₂, Cu₃SbSe₃, and CuBiS₂: For CuSbS₂, CuS, and Sb₂S₃ were heated in the presence of a compensation disk to prevent volatile escape.83 For Cu₃SbSe₃, the binaries were combined in the ratio 3Cu₂Se + 1Sb₂Se₃ and then heated for 3 weeks at 350 °C in a quartz capsule.42 For CuBiS₂, Cu₂S was combined with Bi₂S₃ at 400 °C, again with a CuS compensator.

Majsztrik87 considers that the formation of Cu₃SbSe₃ from the elements proceeds via the intermediates Cu₂S and CuSbSe₃ and that the rate of the reaction is controlled by their solid state interdiffusion. Possibly this is general, but it has not been investigated for other compounds.

Crystal growth

There are few reports. Wachtel80 grew CuSbS₂ by the Bridgman-Stockbarger method; Mariolacos grew Cu₃BiS₃ octahedral crystallites by HI vapor transport and gives a thorough thermochemical evaluation of the options for process chemistries.95

Thin film formation methods

This section outlines the methods of formation as applied to the whole series of compounds and listed by the method.

Single source evaporation

Evaporation (physical vapor deposition) is quite widely used but given the propensity for the compounds to lose components, many of the reports contain accounts of post-growth annealing in the chalcogen to correct for losses.

For CuSbS₂, see Refs. 98-107; For Cu₃SbS₃, Refs. 108 and 109; for CuSbSe₂, see Ref. 99 and by e-beam, see Ref. 110; for CuSbTe₂, see Ref. 99; for Cu₃BiS₃, see Ref. 111.

Co-evaporation

Co-evaporation affords greater stoichiometric control, preventing the loss of individual components, notably the chalcogen. For example, S is sometimes provided from an effusion source, but there are variants with multistep evaporation sequences.

For CuSbS₂ (multistep), see Ref. 112 and for CuBiS₂, see Ref. 113; for Cu₃BiS₃–see a number of similar reports from Mesa et al.,114–117 also Ref. 118; for CuBiSe₂, see Ref. 119.

Chemical bath deposition

Most commonly, chemical bath deposition (CBD) is conducted by decomposing thiourea in the presence of the aqueous metal ions at moderate temperatures. Given the prevalence of CBD for depositing CdS and CZTS, the literature for the sulfo-salts is surprisingly sparse. It has nevertheless been extended to a wide range of them as follows:

For CuSbS₂ see Refs. 120 and 121; Cu₃SbS₃ see Ref. 122; Cu₃SbSe₄ see Ref. 123 and (in ethylene glycol)124; CuBiS₂ see Refs. 125 and 126; Cu₃BiS₃ see Refs. 127-129; CuBiSe₂ see Ref. 130.

From combination of binary materials

As mentioned in section “Cu-Sb, Bi-S, Se, Te compounds: crystallographic data, stability and phase diagrams”, the binaries may be expected to react to form the ternaries, for example, Nair131 combined CBD films to exploit the reaction Sb₂S₃ + 2CuS → 2CuSbS₂ + S(g) in perhaps the earliest report of the formation of a thin film of this material. There is a similar report from Rodriguez-Lazcano.122 Subsequent authors combined films deposited by both CBD and other methods. For Cu₃SbS₃, see Ref. 132; for Cu₃SbS₄, see Refs. 131 and 133; for Cu₃BiS₃, see Refs. 131, 134, and 135. In an unusual variation, Nair136 combined CuO and Bi₂S₃ to form Cu₃SbS₃.

There are also solution variants: Yang137 spun binary precursors from hydrazine to form CuSbS₂. McCarthy31 formed the same material from Cu₂S and Sb₂S₃ in a thiol-amine mixture.

Combination of binaries with Cu films

This has been attempted for CuSbS₂ only.26,138–140

From solutions in hydrazine

In addition to CuSbS₂ (above31), hydrazine methods have been used for Cu₁₂Sb₄S₁₃85,141 and CuSbSe₂.142 While having the advantage of being a strong reducing agent for use in combination with semiconductor inks, for example, hydrazine is not popular on account of its toxicity and instability. Large area production methods for PV using it are not expected.

Spin coating

Several variations of spin coating have been used, for example, using CBD chemistry or nanoparticles. For CuSbS₂, Refs. 137 and 143-146 report wet chemical routes while Refs. 147 and 148 use nanoparticles in suspension. For Cu₁₂Sb₄S₁₃, see Ref. 145; for CuSbSe₂, see Ref. 14; for Cu₃SbSe₃, see Ref. 149. Since the hot injection methods can be tailored to form monophase nanoparticles, the spinning route has proved effective for forming specific phases, including Cu₄Bi₄S₉.150 Multiple spin runs were needed to accrete sufficient material to anneal into a film. Generally, spin coating is an excellent lab method but is not suitable for the large scale-up required for PV manufacturing.

Sulfurization of metal films and other starting materials

Following earlier practice with CuInSe₂ and CIGS, sulfurization of metal films has been used as a method of controlling the incorporation of volatile components. Use of elemental sulfur is most common. As for bulk vapor transport crystal growth of chalcogenides in sealed tubes, Colombara151 points out that incorporation of a background pressure of an inert gas in the sulfurization tube can help maintain the composition of the thin film. However, using this method for CuSbS₂, it is retention of Sb that is the significant issue.151 Indeed, Peccerillo conducted trials of the sulfurization of Cu-Sb metal stacks as a function of the Cu/Sb ratio: a 30% excess of Sb was required to achieve 1:1 Cu:Sb stoichiometry for films sulfurized at 400 °C in the particular apparatus used.152

Colombara also compares the use of H₂S with that of elemental S: the reduced driving force (free energy of formation) for the former allows for a more controllable reaction, but at the expense of having to handle toxic H₂S.151,153

Sulfurization of metal ‘precursor’ films has been used to form CuSbS₂ with sulfur151–155–with H₂S156; Cu₃SbS₃26,157–via sulfurization of acetates158; Cu₃SbS₄–from acetates158; Cu₁₂SbS₁₃–from acetates158; CuSbSe₂159; CuBiS₂,151 and Cu₃BiS₃152,153,159-163–with H₂S153,160,161–from sulfurization of oxides.164

Figure 4 shows microscopy and analysis of a CuSbS₂ film grown by H₂S sulfurization of electrochemically deposited metal films–the grains are ~1 μm in size, which is very acceptable for PV applications.

Figure 4

Microscopy of CuSbS₂ photocathode structure for hydrogen evolution. The film was formed by sulfurizing electrochemically deposited metal films in H₂S. (a) HRTEM of the lattice in [001] projection, (b) elemental mapping of a grain, (c) plan view of a CuSbS₂ film, (d) cross section of a ‘substrate’ device structure and (e and f) the same at higher magnification. The CuSbS₂ grains are ~1 μm in size. Figure from Zhang, 2016,156 reproduced with permission from Elsevier.

Electrodeposition

Electrodeposition of multernary materials is challenging on account of the differences in deposition potentials between the components. Nevertheless it has been tried for CuSbS₂165 and CuSbSe₂.166,167

Spray pyrolysis

Most usually, this has been tried using CBD-like chemistry, i.e., using a metal salt or acetate and thiourea. The majority of reports have been for CuSbS₂,168 2 0 07169–174; For CuBiS₂, see Ref. 175 and for Cu₃BiS₃, see Ref. 176.

Sputtering

Co-sputtering of the binaries is most effective and is analogous to the method of combining binary films to form the ternary. There are relatively few reports–for CuSbS₂, see Refs. 58, and 177-179; for CuSbSe₂, see Ref. 180.

Co-sputtering of Sb₂S₃ with Cu has been used to form CuSbS₂.181,182 Gerein makes a number of self-similar reports of the formation of Cu₃BiS₃ by co-sputtering CuS with Bi.160,161,183-186

Welch180 gives a particularly insightful study of the preparation of CuSbSe₂ by co-sputtering Cu₂Se and Sb₂Se₃: First, they recognized that the phases present in the film would be limited by both temperature and the supply of Sb₂Se₃. At high temperatures, CuSbSe₂ is expected to decompose, although this can be suppressed by supplying Sb₂Se₃. However, excessive pressures of Sb₂Se₃ would encourage the formation of a CuSbSe₂ + Sb₂Se₂ mixture. Figure 5(a) shows a calculated map of the expected phases on the T-p(Sb₂Se₃) plane and the band for which monophase CuSbSe₂ is expected. To explore a wide range of preparation conditions in a single run, they used nonrotating substrates to generate combinatorial samples, and their composition ranges are shown as lines in Fig. 5(a). The experimental outcome appeared to validate the phase map, with the film composition being controlled by the (spatially varying) local ratio of the supply of Sb₂Se₃ to Cu₂Se [Fig. 5(b)]. The resulting films had an optical band gap of 1.1 eV, an absorption coefficient of about 10⁵ cm⁻¹, hole concentrations of10¹⁷ cm⁻³, and micron-sized grains.

Figure 5

Preparation of CuSbSe₂ by co-sputtering Sb₂Se₃ and Cu₂Se on a nonrotating substrate to generate combinatorial (multicomposition) films. (a) Calculated phase map on the T– p(Sb₂Se₃) plane. High temperatures are expected to cause decomposition while high pressures of Sb₂Se₃ may cause co-deposition of CuSbSe₂ and Sb₂Se₃. There is a central target band of growth conditions. Varying the spatially dependent flux of Sb₂Se₃ during combinatorial deposition allowed the three colored lines in (a) to be explored, and compositional analysis of them is shown in (b) as a function of the effective ratio of Sb₂Se₃/Cu₂Se (labeled ΔF). The flat regions correspond to the formation of monophase CuSbSe₂. Figures reproduced from Ref. 180 with permission from the Japan Society of Applied Physics. Copyright 2017 The Japan Society of Applied Physics.

Single target sputtering of ternaries is generally thought to be problematic, with the target composition drifting with sputtering time. The limited attempts to make it work for CuSbS₂ are reported in Refs. 152 and 187 and for Cu₃SbS₃,65 it is not recommended.

CvD and ALD

CuSbS₂ has been made by CVD187 from the chlorides and H₂S. ALD188 was conducted with H₂S, bis(N,N′-disecbutylacetamidinato)dicopper(I) (CuAMD) and tris (dimethylamido)antimony(III) but required ~2500 cycles to produce usable films: it is unlikely to become popular.

Solvothermal growth

This is reported for CuSbS₂ (CuCl₂-2H₂O, potassium antimonyl tartratetrihydrate, elemental sulfur, and diethylenetriamine)189 and Cu₃BiS₃ (from nitrates and L-cystine).190,191 This method is more often used for nanoparticles.

Deep levels and traps

Deep levels in the fundamental gap of a semiconductor are of critical importance for the operation of solar cells since the recombination that they enable is deleterious to the voltage achievable from PV devices. Solar cells are minority carrier devices, and V_oc is strongly correlated with the minority carrier lifetime.

The only experimental study of deep levels reported for any of this family of materials is that by Dussan113 for Cu₃BiS₃ using the thermally stimulated current method. The data are shown in Table 5. Nine individual traps were determined, and they have high concentrations in the material. Harm to PV performance from the traps in this particular sample is expected.

Table 4

Growth, band gaps, and conductivity types of films.

Table 5

Trap energies in Cu₃BiS₃ as determined from thermally stimulated current measurements.113 The temperatures T_m are the signal peaks, while the trap energies E_t were evaluated from the data by two methods and with some consistency. N_t is the trap density.

There is an important opportunity for deep level investigations to be performed on other materials in the series, particularly those that have been used in lab-scale solar cells–the efficiencies to date are not high but the underlying causes have not been identified. It must be a concern for multernary and potentially multiphase materials that deep levels are an issue, particularly in the light of the results in Table 5 for Cu₃BiS₃.

Band gaps and optical absorption/optical dispersion

All experimental reports indicate that optical absorption is high for the whole series of materials (Table 4) and that many of them have band gaps within the optimum range of 1.1-1.6 eV required for efficient PV absorber operation. Moreover, the majority are p-type, making them compatible with the industry standard n-type transparent electrodes and n-type window layers.

Nevertheless, ab initio calculations (Table 6), where they have been done, indicate that the lowest gaps for the whole series of compounds are for indirect transitions. However, direct transitions exist for energies just a fraction of an electron volt higher.

Table 6

Ab initio theory studies of the band properties of the Cu–Sb and Cu–Bi chalcogenides. Most studies of most of the compounds concur that the lowest fundamental transition is indirect and that the lowest direct transition is a fraction of an eV higher. Nevertheless, both theory and experiment show them to be exceptionally strong absorbers and hence possible candidates for PV devices: There is no indication at present that their band properties will be disadvantageous.

Examples include Dufton for CuSbS₂ and CuBiS₂ (Fig. 6, showing the valence band being dominated by Cu d10 states)10 and Kehoe for Cu₃SbS₃ and Cu₃SbSe₃.202 The solid solutions behave similarly: Takei and Wada report CuSb(S,Se)₂24,25 and Chen reports both CuSb(Se,Te)₂ and CuBi(S,Se)₂.203 An experimental determination for the solid solution series Cu₃Sb(S,Se)₃ demonstrated a linear Vegard’s plot for band gap,26 but did not identify the two kinds of transition. Indeed, clear identification of direct and indirect transitions is difficult using in practice using the routine Tauc methods most commonly reported in the literature. An exception is for Cu₃BiS₃ for which the zero Kelvin band gaps of 1.24 and 1.53 eV were measured photoreflectance methods for the ‘X’ and ‘Y’ valence sub-bands.193,194

Figure 6

Density function theory calculations of the band character in CuSbS₂ (top) and CuBiS₂ (bottom). The tops of the valance bands are dominated by Cu+ d10 filled states, similar to CZTS and CIGS. Figure from Dufton, 2012.10 Reproduced by permission of the PCCP Owner Societies.

Xue reports the temperature dependence of the band gap of CuSbSe₂14 and finds it to conform to a Varshni-type function14:

$${E_{\text{g}}}\left( T \right) = 1.176 - \frac{{5.486 \times {{10}^{ - 4}}{T^2}}}{{T + 24.673}}\left( {eV} \right)$$

Despite this family of compounds having lowest indirect rather than direct gaps, practically speaking optical absorption is strong for them all, with absorption coefficients in the range 10⁴-10⁵ cm⁻¹ being common. The number of similar reports suggests that this high level of absorption is genuine (even though it is becoming increasingly expected to have to report the absorption coefficients in the introductions of papers on new PV materials as being >10⁵ cm−¹, whether it has been measured or not!). Moreover, calculated absorption spectra support the finding that the absorption coefficients of CuSbS₂, CuBiS₂, and similar compounds exceed those of the better-known absorbers CuInS₂ and CuInSe₂, for example, as shown in Fig. 7.204

Figure 7

Calculated absorption spectra for CuBiS₂ and CuBiSe₂ in comparison to CuInS₂ and CuInSe₂. The Cu–Bi chalcogenides show stronger absorption than the Cu–In ones. Calculations also show similarly strong absorption for CuSbS₂ and CuSbSe₂. From DFT HSE06 calculations—figure from Kumar, 2014204 reproduced with permission from Elsevier.

Full knowledge of the optical dispersion relations for the thin film components of PV devices is essential for the prediction and modeling of the optical performance solar cells. Full dispersion data for CuSbS₂ thin films are reported for a range of preparation conditions as shown in Fig. 8.106 The data for these thin films differ slightly from that of Yddrim for nanoparticles148 due to scattering. Apart from this, for CuSbS₂, there are occasional single wavelength measurements, as shown in Table 4. None of the other compounds in the series appear to have had their dispersion relations measured. This is a significant omission from the literature.

Figure 8

Optical dispersion relations for CuSbS₂ films fabricated by evaporation from bulk ingots and presented as a function of the post-growth annealing temperature.106 Despite their value in modeling solar cell performance, there are very few reports of dispersion relation measurements for the whole family of compounds. Figure from Rabhi, 2015,106 reproduced with permission from Elsevier.

Summary of optical band gap values

Tables 4 and 6 give comprehensive lists of the experimental and theoretical band gap values reported for this class of materials while the section ‘Band gaps and optical absorption/optical dispersion’ has discussed the physics of the transitions. Table 7 provides a summary of the experimental values where they are available. Since there are many reports for some of the compounds (e.g. CuSbS₂), average values of the reported optical gaps listed in Table 4 have been shown here. In cases where the original work uses the Tauc plot method, and the resulting graph does not have a convincing straight line section for extrapolation, then that data has been excluded from the average. However, for Cu₃SbSe₃ there is a single report for which the data does not look reliable, but it has been included for completion. Bandgap measurements for CuSbTe₂, Cu₃BiS₄, Cu₃BiSe₃, Cu₃BiSe₄, and CuBiTe₂ have not been reported in the literature to date.

Table 7

Band gaps of the Cu–Sb and Cu–Bi chalcogenides. These are average values of the experimental optical band gaps taken from Table 4. Where the band gaps in the source papers have been from nonlinear sections of Tauc plots, the data were excluded, except for Cu₃SbSe₃ for which there is only one report. For CuBiSe₂, there is a single paper which reports the range of values given in the table.

Conductivity type (electronic) and point defect energetics

The majority of the compounds in this family are naturally p-type. For example, there are just over 30 independent reports of hole conduction in CuSbS₂. Similarly, Cu₃BiS₃ is widely reported to be p-type and the isolated report from one author of its being n-type is probably in error. CuBiS₂ is less clear: there are two reports of n-type films126,175 and two reports of p-type material, in thin film125 and bulk94 forms. Perhaps it can assume both conductivities, in any case it should be re-investigated. CuBiSe₂ is a similar case, one author’s work on thin film130 indicating n-type, and another’s on bulk,96,97 p-type.

The p-type conductivity of the copper chalcogenides is generally rationalized in terms of the provision of an excess of the volatile components (e.g., Sb and a chalcogen) that would encourage the formation of copper vacancy acceptors. However, density functional theory is helpful in confirming this in a more systematic way. A good example is the work of Xue 2015 who evaluated the energetics of the full set of vacancies, interstitials, and antisites for CuSbSe₂.14 Of these, V_Cu and Cu_Sb are acceptors and Cu_i, V_Se, and Sb_Cu are donors. Figure 9 shows how the energy of the defects varies as a function of the Fermi level position for the cases of Se-poor and Se-rich conditions. In Sb-rich conditions, the most easily formed defects are V_Cu acceptors and Cu_i donors, and it is the position of their balance point that determines the Fermi level position. In the case of Se-rich growth, the formation of VCu is encouraged and their population grows, decreasing the Fermi level–but at the same time increasing the formation energy for V_Cu until it is equaled by that of Cu_i when E_F = 0.2 eV. Here, the formation energy of V_Cu is 0.5 eV and at 300 °C, this would equate to p = 10¹⁸ cm⁻³. This is consistent with experimental findings. On the other hand, when growth is conducted under Se-poor conditions, the formation energies of V_Cu and Cu_i are more closely matched, and their densities become equalized near the mid-gap point. Hence the donors would compensate the acceptors and the material would be expected to be intrinsic. Xue concludes by noting that the native defects in CuSbS₂ and CuSbSe₂ are not expected to be deep, and hence would not cause recombination problems. Nevertheless, as will be seen later, recombination losses are serious in these materials, but this is at least partly due to the control of the width and position of the depletion region. A similar theoretical study showing the prevalence of copper vacancies in CuSbS₂ is reported by Yang et al.137

Figure 9

CuSbSe₂ defect chemical potentials determined by density functional theory calculations14 for Se-poor (a) and Se-rich (b) growth conditions. For both, the lowest energy defects are V_Cu and Cu_i and Xue considers that the Fermi level is determined by their balance point. In the case of Se-rich material (b), the density of V_Cu increases from left to right until it is matched by Cu_i—at this point the carrier density due to vacancies is estimated as p = 10¹⁸ cm⁻³. Such high carrier concentrations are observed in practice. Figures reproduced from Xue, 201514 with permission from John Wiley.

Experimentally it is also found that for CuSbS₂, the Sb/(Sb + Cu) ratio influences both the carrier concentration and mobility, but oppositely, as shown in Fig. 10.58,177 While a deficiency of Cu (Sb excess) increases the carrier concentration (i.e., the population of V_Cu) as expected, the hole mobility rises faster as the Sb is depleted (Cu excess)–the Sb-poor samples have the highest conductivity, as shown in the figure. Welch goes on to consider the effect of Sb-rich, Cu-poor and Sb-poor, Cu-rich compositions.212

Figure 10

Conductivity versus antimony metal fraction for the Cu-Sb-S system, showing the positions of CuSbS₂ and Cu₁₂Sb₄S₁₃. The inset shows the hole density and carrier mobility in the vicinity of the stoichiometric CuSbS₂ position. Cu-poor compositions encourage the formation of V_Cu and hence increase p-type carrier concentration, but the mobility (inset) decreases slightly. Figure reproduced from Welch, 201558 with permission from Elsevier. See also Zakutayev, 2014.177

Note on ionic conduction

As mentioned in the introduction, Perniu5 used the Kroger-Vink methodology to make a paper assessment of the possibility of ionic conduction in CuSbS₂. From the standpoint of PV devices, which operate in dc conditions, the exposure to a continual field having the same polarity could cause electromigration which could be harmful to the stability of PV devices. Indeed, the once promising Cu₂S-CdS solar cell ultimately failed to get to market on account of Cu-related instability. Experimentally, ionic conduction on the mobile Cu sublattice has been seen to operate at higher temperatures (T > 122 °C in Cu₃SbS₃, and T > 135 °C Cu₃BiS₃63). While PV devices might not be expected to reach these temperatures in service, this does point to an increasing tendency to instability of the Cu, at least for these materials. This should be explored further by experiment in those compounds in the series that may be of interest for PV applications.

Missing nanoparticles and missing nanosolar cells

A comprehensive list of the reports of the formation of ‘nano-’ and other particles from the Cu-Sb- and Cu-Bi-chalcogenides is presented in Table 9. Despite there being about 70 reports, there are some surprising omissions from the literature. First, there are comparatively few reports of making actual solar cell devices with nanoparticles (there is one quantum dot device, two attempts at dye sensitized solar cell (DSSC) structures, and some controversial some spun film-made devices–for a full commentary see the section titled “synthesis methods for nanoparticles”). Second, to the author’s knowledge, quite a number of the family members of this chemical class have not yet been synthesized in the form of nanoparticles (Table 9). The sulfides are quite well represented (excepting CuBiS₂ and Cu₁₂Bi4S₁₃) but only two of the selenides have been synthesized (CuSbSe₂ and Cu₃SbSe₃) and none of the tellurides. The entire row of CuBiX₂ analogues remain to be made, and the bismuthic tetrahedrites Cu₁₂Bi₄X₁₃, are also entirely absent.

Table 9

Summary of reports of the synthesis of nanoparticles of the Cu–Sb and Cu–Bi chalcogenides, indicating which have been made using the most popular methods, and which remain to be synthesized by any method. The sulfides of both the antimony and the bismuth compounds are the most completely studied, but nanoparticles of CuBiS₂ and Cu₁₂Bi₄S₁₃ remain to be synthesized. No compound in the series CuBiX₂, where X is a chalcogen, has been produced in nanoparticle form, and none of the tellurides of either the Sb or the Bi compounds has been made. Similarly, only two of the selenides have been produced as nanoparticles.

Finally, it may be of interest to synthetic chemists that Cu₄Bi₄X9 has been made by the solvothermal method but not by hot injection while for the reverse is true for Cu₁₂Sb₄S₁₃ and CuSbSe₂.

Synthesis methods for nanoparticles

‘Solvothermal’ and ‘hot injection’ synthesis methods are equally popular. The next most-reported methods, ‘chemical bath’ and ‘thiocarbamate’ routes, each have a factor of three fewer reports and others have been attempted just one or two times each. A summary of the methods follows:

Solvothermal synthesis

Copper, antimony, and bismuth present as chlorides, nitrates, or sulfates (occasionally others) are reacted with a chalcogen source, most often L-cystine for S (but occasionally thiourea, thioglycolic acid, or sulfur). Details of the variations reported and the protocols for other chalcogens are listed in Table 8.

Table 8

Synthesis and properties of particles: microparticles, nanoparticles, powders, micro- and nanorods, and similar structures.

Table 10

Solar PV devices from the Cu–(Sb,Bi)–(S,Se,Te) materials family.

Hot injection

This method is equally popular as the solvothermal methods. Copper, antimony, and bismuth are supplied as acetates, acetylacetonates (acac), chlorides, or nitrates and reacted most usually with elemental sulfur in solution with oleylamine, but other sulfur sources and solvents/mixed solvents have been reported, as shown in Table 8. 1-dodecanethiol is popular.

Thermal decomposition of thiocarbamates

Since metal thiocarbamates such as Bi(S₂CNEt₂)₃ and Cu(S₂CNEt₂)₂ are a single source of both a metal and S, their thermal co-decomposition in a suitable solvent provides an opportunity for synthesis of the ternaries. As listed in Table 8, this has been demonstrated for CuSbS₂,213 Cu₃SbS₃,213 Cu₁₂Sb₄S₁₃,213 Cu₃BiS₃,214,215 and Cu₄Bi₄S₉.214 Manipulation of the solvent choice can be used to tune the particle size, e.g., Deng 2014214 changed the size and morphology from sheets (1 μm; 1.29 eV) to particles (25 nm; 1.35 eV) for Cu₃BiS₃ and recorded a corresponding change in band gap, presumably from quantum confinement (Table 8).

Chemical bath deposition-like reactions

Thermal decomposition of thiourea in the presence of the metal ions, usually in aqueous solution. The method was first developed by Kaur216 for the formation of CdS films and is well-known. Films deposit on any surfaces in contact with the solution while the liquor itself contains nanoparticles.

Chemical conversion reactions applied to nanoparticles having a related composition

There are two reports only, and they use different methods: Guria217 made Cu₃SbS₃ nanorods by converting Sb₂Se₃ nanorods using CuCl₂. They made monodisperse rods 30 × 300 nm and up to 3 μm long and having an optical band gap of 1.04 eV. Interruption of the exchange process enabled core-shell structures to be made.

Senevirathna218 did a double conversion–Bi₂O₃ was converted to the sulfide using aryldithioic acid and then to Cu₃BiS₃ using CuCl. This formed agglomerated particles 70-80 nm in size.

Direct mechanical milling of the ternary compound

Powderization is not popular: there are just two reports. Zhang made 5 nm particles of CuSbS₂.219 Marino ball milled it down to <1 μm.220

Iodine vapor transport

There is a single report. Cu₄Bi₄S₉ was transported in iodine vapor to generate rods 10-1500 nm in diameter and 0.1-10 μm in length.221

Phase and shape control in nanoparticle synthesis

It is a remarkable feature of nanocrystal synthesis that the reaction conditions may be selected to reproducibly control the material’s phase. Whereas for the thin film methods, phase pure materials are difficult to achieve (see above), and it has been shown repeatedly that, for example, all four phases of Cu-Sb-S can be obtained. While the earliest nanoparticle papers reported single compounds (CuSbS₂222; Cu₃SbS₃223; Cu₃SbS₄224; and Cu₁₂Sb₄S₁₃225), some later papers present the full range of systematic reaction conditions required to collect the whole set. For example, Ramasamy226 made all four phases of Cu-Sb-S by hot injection and was able to select the product by controlling the temperature, Cu/Sb ratio and the mix of thiols used. Figure 11 shows the full set of TEM images, lattice images, and XRD patterns (this is consistent with a report by Ikeda, also for hot injection227).

Figure 11

Nanoparticles of the full set of Cu–Sb–S phases that have been selectively synthesized by the hot injection method. Phase control was achieved by selection of the temperature, Cu/Sb ratio, and the mixture of thiols used.228 Left to right by columns: (a–c) Cu₃SbS₄, (d–f) Cu₁₂Sb₄S₁₃, (g–i) CuSbS₂, and (j-l) Cu₃SbS₃. Top row—bright field TEM images, middle row—HRTEM lattice images, bottom row—XRD patterns. The XRD and the HRTEM confirm the phase purity of the nanoparticles. This quality is not achievable for thin film synthesis of the same materials. Figure from Liang et al., 2016228 with permission from the Royal Society of Chemistry.

Nanoparticles in this class of compounds express the full range of shapes that may be imagined, including spheres, bricks, sheets, wires, and stellated structures. Some synthesis conditions allow the particles to assume the crystal habits observed in nature. For example, natural deposits of chalcostibite CuSbS₂ resemble the nanobricks and sheets shown in Fig. 12 and reported by Zhang229 and Ramasamy.230 Tailoring of the reaction conditions, for example, by substituting antimony acetate for the chloride, can switch the nanoparticle’s crystal habit (see Fig. 12, for example). In addition, it is possible to template structures, for example, by the use of anodic aluminium oxide, as demonstrated by the oriented columnar CuSbS₂ structures in Fig. 12 (lower right).

A most striking example is that of ‘tetrahedrite’ (Cu₁₂Sb₄S₁₃) named for its distinctive crystal habit, and this being replicated on the 30 nm scale as shown in Fig. 13.213 Very often though, the shapes of the particles are not so plainly crystallographic with spheres and stellated structures are common.

Figure 12

Nanoparticle shapes achievable for CuSbS₂ grown under different conditions. Top row: d, h, and l from the original figure in Ref. 230 showing top, side, and HRTEM views of CuSbS₂ nanoplates grown by hot injection from SbCl₃, Cu(acac)₂ and 1-oleylamine with sulfur. Reproduced with permission from Ref. 230 originally published by the Royal Society of Chemistry. Bottom left: CuSbS₂ ‘nanobricks’ formed by hot injection with copper acetylacetonate (Cu(acac)₂), antimony acetate (Sb(Ac)₃), oleylamine and sulfur. From Zhang 2013229 originally published by ESG, Belgrade. Bottom right: CuSbS₂ nanowires grown on an anodic oxide template using the solvothermal method from CuCl₂, potassium antimonyl tartrate trihydrate, sulfur + diethylenetriamine. The template has encouraged the oriented growth. From Shi, 2015189 with permission from Elsevier.

Figure 13

Nanoparticles of Cu₁₂Sb₄S₁₃ (‘tetrahedrite’) synthesized by thermal decomposition of copper diethyldithiocarbamate and antimony diethyldithiocarbamate. (a) Bright field TEM—the tetrahedra characteristic of macroscopic mineral deposits are clearly visible on the 30 nm scale, (b) confirmation of the XRD crystal structure, (c) HRTEM confirming the d₂₂₀ and d₂₂₂ interplanar spacings, and (d) transmission electron diffraction pattern of the assembly. Reprinted with permission from Xu et al., 2013.213 Copyright (2013) American Chemical Society.

Pv devices—predictions of performance, design of devices, and technological status

Predictions of solar cell performance

There are several encouraging reports of predictions of the PCEs that should be achievable with compounds in the series, and these go above and beyond simply stating that the band gaps are appropriate. A summary is as follows:

• (i) CuSbS₂ and CuSbSe₂: Yu et al.261 improve on the Shockley-Queisser estimate of efficiency by including recombination and optical absorption losses–the so-called spectroscopically limited maximum efficiency (SLME). They estimate maxima for CuSbS₂ (23%) and CuSbSe₂ (27%)–see also review by Ganose.262 Tablero207 gives a higher estimate for CuSbS₂, with radiationless recombination suppressed, but it is not so realistic.

• (ii) Ternaries CuSb(Se_1-xTe,)₂ and CuBi(S_1-xSe_x)₂: Chen and Persson203 predict performance of the quaternary alloys CuSb(Se_1-xTe_x)₂ and CuBi(S_1-xSe_x)₂ having determined their band gaps and optical absorption spectra using DFT with HSE06. The direct gaps decrease with increasing x as expected and the PCEs were determined as a function of the composition and thickness of the absorber layers. For CuSb(Se_1-xTe_x)₂, the direct gap decreased from 1.43 to 1.07 eV as x was varied from 0 to 1, while the maximum efficiency peaked at 28.3% for x = 0.75 (thickness = 200 nm). For the same thickness of CuBi(S_1-xSe_x)₂, the gap decreased from 1.30 to 1.07 eV while the efficiency increased from 20.3% to a peak for x = 1 at 24.3%. Auger losses were predicted to reduce these values by ~4% for heavily doped samples. The authors point out that since these compounds are highly absorbing, devices with absorbers in the range 50-200 nm should be viable.

• (iii) Cu₃SbS₃: Tablero263 estimates the high concentration performance of isoelectronically doped Cu₃SbS₃:O to be >40%, and in another publication264 ~43%; isoelectronic doping with O may help. The model is similar to that in Ref. 265.

• (iv) CuBiS₂: In a model with radiationless recombination suppressed, Tablero207 predicts efficiencies of ~40% under AM1.5 illumination, which is unrealistic of course.

• (v) Cu₃BiS₃: Mesa266 reports a wxAMPS267 model of a Cu₃BiS₃ device giving V_oc = 0.712 V, J_sc = 36.25 mA/cm², FF = 79.54%, and efficiency = 19.86%. The heterostructure partner is not named.

Device architectures

The most widely used device architectures used for these chalcogenides are now described:

‘Substrate’ and ‘superstrate’ (with comparison to normal and inverted as used in organic PV)

The two most commonly used device architectures for thin film PV are shown in Fig. 14. Both have been used for CuSbS₂ and the related compounds.

Figure 14

Thin film PV device designs. (a) ‘Substrate’ design used for CIGS and CZTS and (b) the ‘superstrate’ design used industrially for CdTe. The two designs uphold the same sequence of films, i.e., TCO/n-type/p-type/contact, and differ only in their relationship to the support glass: for ‘substrate’ cells, the light passes only thought the TCO and the window layer, whereas for ‘superstrate’ cells, the light also passes through the glass. For reference, the sequence of layers in the figures is commensurate with the so-called ‘inverted’ design used in organic PVs. Both types of device configuration have been used for copper antimony sulfide-based solar cells.

In the ‘substrate’ design (as used for CIGS), the films are deposited on an opaque substrate, in the sequence: opaque substrate/p-absorber/n-window/n-type transparent electrode (light enters through the latter). In the ‘superstrate’ design (as used for CdTe), the light enters through the glass and the design is named for its orientation in service. The n-type transparent electrode layers (transparent conducting oxides or TCOs) are deposited on the glass, followed by the n-type window, and the p-type absorber and its metallization. Hence the two differ in their relationship to the support glass, rather than in the sequence of layers, which is the same in both. For reference, this sequence–TCO/n-type/p-type/metal–is referred to in the organic PV community as the ‘inverted’ design, with the analogues of p-type being ‘hole selective’ or ‘anode layer’ and the n-type being ‘electron selective’ or ‘cathode layer’.

DSSC-like solar cells using nanoparticles

There is a large sub-genre of the PV literature in which the ruthenium dye in DSSCs is replaced by some other substance. For almost all absorber choices, these devices perform less well than the dye in Gratzel’s original design. The single exception is ‘perovskites’ for which there has been both global publicity and efficiencies greater than 20%. All the others fail to outperform standard DSSC devices, including those few that use CuSbS₂. For example, Ramasamy’s cell233 achieved ~3%–far less than the 10-11% achieved for conventional DSSC. Han’s238 DSSC device with CuSbS₂ has the novelty that the electrolyte hole transporter is based on polysulfides rather than the more usual I^-/I₃^-. In a rare report of any kind of working device from Cu₃BiS₃, Yin268 reports 1.28% (I₂/KI with Pt sensitized electrode). Overall there is no evidence at present to suggest that the use of this family of compounds in DSSC-like geometries will achieve high efficiency devices.

Device results by absorber type

Table 10 shows the device performance results for every device made from the whole class of compounds at the time of writing and listed in the order of absorber type.

These have been measured on small area contacts, typically ~0.1 cm², this being typical for technologies in development and somewhat less than the 1 cm² minimum required for verifiable performance records. For these small devices, the errors in efficiency measurement may be expected to be greater than the ±0.2% or so expected for standardized test data.

Devices with CuSbS₂ absorbers (including difficulties with using n-CdS window layers)

The three highest performing CuSbS₂ PV devices have efficiencies of between 3.1 and 3.2% making them identical within experimental error: Ikeda,154,269 Choi,144 and Banu.146

Those of Ikeda and Banu share the same ‘substrate’ device geometry and will be discussed first. Since the performances are comparable, there is no obvious advantage in the use of one deposition technique over the other (H₂S sulfurization of metals or sulfurization of spun metal acetates). However, the conversion efficiencies are low and have not been bettered. The shortfall lies in the low J_sc values–there is current loss in these devices. The V_oc and FF values are respectable for prototype devices, but the current–normally the easiest parameter to increase–is low. Indeed, the deficit in J_sc is reflected in the experimental external quantum efficiency (EQE) curves (see Fig. 15). Most authors show curves similar to the one in Fig. 15: there is a (relatively low) peak at about 520 nm–its left flank corresponds to the onset of absorption by the CdS window layer (its band gap corresponds to about 510 nm). In common with the CdTe/CdS solar cell, this absorption is parasitic and does not contribute to the photocurrent. As expected, there is no photocurrent above 830 nm, the band gap of CuSbS₂. Between the peak and 830 nm, the EQE is diminished, and this has been attributed to recombination losses in the absorber itself.270

Figure 15

CuSbS₂ device characterization results for a substrate design glass/Mo/CuSbS₂/CdS/ZnO:Al solar cell. Ikeda’s best device (curve b, left-hand panel)154,269 performed with V_oc = 490 mV, J_sc = 14.7 mA cm², FF = 44% and had an efficiency of 3.1%. The EQE is shown in the right-hand panel. To the left of the peak at 520 nm, there is EQE loss that corresponds to parasitic absorption in the n-CdS ‘window’ layer. Between ~550 and 750 nm, the loss is attributed to recombination.180 Figure from Septina, 2014269 reproduced with permission from Elsevier.

Further confirmation of the optical loss due to CdS window layers may be seen by comparison with the EQE curves reported for cell designs that do not contain it. For example, Choi’s cell144 (Fig. 16) has a DSSC design in which the light enters through coated glass and TiO₂ (there is no CdS). Accordingly, the EQE values hold up between 450 nm and the lower limit of ~325 nm (the onset of absorption in the glass and the transparent electrode).

Figure 16

Device performance results for a DSSC design of CuSbS₂ solar cell comprising glass/FTO/compact TiO₂/mesoporous TiO₂/CuSbS₂/PCPDTBT/Au.144 (a) The best device performed with V_oc = 304 mV, J_sc = 21.5 mA.cm², FF = 47% and had an efficiency of 3.1%. (b) Since this design has no CdS window layer, the EQE (here called ‘incident PCE’) holds up below 500 nm and the current is raised to 21.5 mA/cm² from the lower level of 15–16 mA cm² reported for conventional heterojunction devices with CdS. Figure from Choi, 20 1 5.144 Reproduced with permission from John Wiley.

There is a further complication from using CdS: of the 24 reports of CdS/CuSbS₂ devices, half have the ‘substrate’ and half the ‘superstrate’ design. However, the ‘substrate’ ones outperform the ‘superstrate’ ones with 92% of the former and only 33% of the latter exceeding 1% efficiency. This difference is caused by diffusion of Cu into the CdS–in ‘substrate’ cells, the CdS is an overlayer, while in ‘superstrate’ ones, it is buried beneath the CuSbS₂ and therefore susceptible to diffusion during thermal processing. Cu is known to poison CdS by introducing a deep hole trap271 –it is the same effect that made the extensive development of the Cu_xS–CdS device fail in the 1980s.

Evaluation of the band line-ups for CdS with CuSbS₂179 indicates a sharp ‘cliff-like’ step which Lucas179 points out is linked to high levels of recombination and low V_oc. Indeed, temperature-dependent measurements gave a 0 K value of Vo_c = 0.7 V, which is smaller than for mainstream thin film technologies. Lucas concludes that CdS is unlikely to be a good heterojunction partner for CuSbS₂.

However, efforts to replace the CdS in conventional planar devices with alternative window layers have not met with success: Peccerillo152 evaluated the band line-ups with ZnS, ZnSe, and ZnTe with CuSbS₂ and found them to be favorable before embarking on a program of making and testing both substrate and superstate designs of devices. The CuSbS₂ was formed by sulfurization of sputtered metals. The film properties were typical for the material (optical band gap 1.45 eV, p = 1.5-3.5 × 10¹⁷ cm⁻³, mobility 6-13 cm²/(V s), resistivity 2-4 ω cm). Spurious above-gap photoluminescence was identified by XPS as being due to oxides and efforts were made to remove any Sb₂O₃ by etching. The result was that none of the trial devices achieved efficiencies greater than the CdS device, i.e., none exceeded

Lucas179 focused on making improvements to the CuSbS₂ absorber layer itself by thermal treatment in the presence of Sb₂S₃ which was effective in protecting against both Sb and S loss and phase decomposition. This had the effect of increasing the carrier lifetime from 0.5 to 0.7 ns. There was a concomitant rise in V_oc from 121 to 350 mV, but the low value of J_sc was still the limiting factor (up to 5.20 from 3.31 mA/cm²) and hence the efficiency increased from 0.113 to 1.02%.

This is a common research outcome for CuSbS₂: many authors give credible accounts of efforts to improve the material preparation (film growth, second phase elimination) and device fabrication, only for their work to hit a rather low ceiling (1 or 2%) in device efficiency. Despite their being 20-30 published accounts of devices, few provide evidence of the physical mechanisms that are so evidently limiting the performance. In particular, with the exception of Lucas,179 there are no published reports of carrier lifetime (e.g., time resolved photoluminescence), none of the energies and capture cross sections of the carrier trapping levels that mediate recombination (e.g., by deep level transient spectroscopy) and none of direct measurements of the electrical junction position [e.g., by electron beam induced current (EBIC)]. Each of these could provide some insight into how to improve the device performance. There are some insights to be gained by comparison with CuSbSe₂ (see below), but overall it may only be said that CuSbS₂ is a difficult material and that progress in developing its PV devices has hit a roadblock.

Devices with Cu₃SbS₃, Cu₃SbS₄, and Cu₁₂ Sb₄S₁₂ absorbers

There is one report for each of these three compounds: Cu₃SbS₃,26 Cu₃SbS₄,65 and Cu₁₂Sb₄S₁₂.141 Only Cu₃SbS₄ comes close to performance at the 0.5% level, and the other compounds lag behind by a factor of ten at least. Presumably similar problems to those of CuSbS₂ (above) are compounded by the paucity of studies.

Devices with CuSbSe₂ and CuSb(Se,S)₂

While the band gap of CuSbSe₂ (1.1 eV) is lower than that of CuSbS₂ (1.49 eV), it is still in the peak region of the Shockley-Queisser performance/band gap curve, and despite there being few reports of devices, progress has been relatively rapid. Having developed a co-sputtering route for 1% CuSbS₂ cells (using MoO_x back contacts), Welch270 translated the same growth conditions and structure to CuSbSe₂ directly and obtained ~3% efficiency-the J-V and EQE results for both structures are compared in Fig. 17. The enhanced current collection in the Se-device is seen in the differences between the EQE curves–that for CuSbSe₂ is extended in wavelength due to the lower band gap and is also higher. Welch180 attributes the sharp peak in EQE for both devices as corresponding to generation and drift collection in the depletion region of the device itself. C-V measurements indicate that the depletion region itself is narrow (135 nm at zero bias). To the right of the peak, the EQE is diminished by recombination, i.e., carrier diffusion is limited by short diffusion lengths and short minority carrier lifetimes. Indeed, the lifetimes were measured for CuSbSe₂ as τ_e = 190 ps (using optical pump Terahertz probe spectroscopy–OPTP at 805 nm). This is short in comparison to mainstream thin film semiconductors for which ns timescales are more common. Further insight to the factors limiting device performance were obtained using a combinatorial experiment in which the ratio of Cu₂Se and Sb₂Se₃ supplied to the substrate varied with position, allowing the effects of composition on device performance to be systematically explored–as shown in Fig. 18. Slightly Cu-poor compositions work best, and there is a dramatic dropoff in performance as the Cu-rich threshold is crossed. Moreover, while this material is expected to be highly conductive (see section “Formation and properties of bulk, thin film and nanoparticle materials”), the local flux ratio [Sb₂Se₃]/[Cu₂Se] has been shown to control the carrier density by manipulating the population of V_Cu. So, while the photocurrents obtained are limited by the narrow depletion regions, when the depletion region is expanded by decreasing the carrier density, this has the unwanted effect of reducing the band bending and hence reducing V_oc. The reviewer speculates that expansion of the field region by adopting a p-i-n junction may be necessary to increase performance more effectively.

Figure 17

A comparison of similar ‘substrate’ geometry CuSbS₂ and CuSbSe₂ devices. Welch270 optimized a co-sputtered CuSbS₂ device and then created a CuSbSe₂ under similar conditions for comparison. There is a significant difference in current collection, with the lower gap of the selenide (1.1 eV) extending the collection beyond that of the sulfide (1.45 eV). Both show a sharp peak in EQE attributed to drift of carriers excited in a narrow depletion region. However, the EQE on the right flank is higher for the selenide, implying that the recombination losses in the sulfide are higher. The structure is glass/Mo/MoO_x/CuSbS₂/CdS/i-ZnO/AZO/Al (and its Se analogue). Figure from Welch, 2015,270 with permission from IEEE.

Figure 18

CuSbSe₂ (a) device results and (b) EQE for material formed in a combinatorial experiment by co-sputtering Cu₂Se and Sb₂Se₃.180 The highest performance was Cu-poor material, with Cu-rich material causing a significant drop-off in performance. Figures reproduced from Welch et al, 2015180 with permission from the Japan Society of Applied Physics. Copyright 2017 The Japan Society of Applied Physics.

Both the direct comparison between CuSbS₂ and CuSbSe₂ devices,270 and the fact that the selenide has achieved higher efficiencies with five times fewer papers imply that CuSbSe₂ has some advantage. Recombination appears to be lessened. However, comparison of the limited studies of minority carrier lifetimes (τ_e = 190 ps-selenide; τ_e = 500-700 ps-sulfide), would suggest that the sulfide should give superior performance-but this has not been achieved at present. Further lifetime measurements and device fabrication would be necessary to clear up this point.

Yang142 provides the only report to date of a mixed sulfo-selenide device, with 4% S, and achieved 2.7%. Its voltage and current were comparable to the best CuSbSe₂ ones, but it was let down by a poor fill factor (36%) and a high reverse bias leakage current (i.e., low R_shunt-value not reported). Improving the material integrity would allow this to be improved upon. It would be valuable to explore a wider range of compositions of CuSb(S,Se)₂ so as to determine whether the voltage-current combination could be optimized, and whether there are any systematic variations in recombination behavior.

Devices with Cu₃SbSe₃, Cu₁₂Sb₄Se₁₃, and Cu-Sb-Te compounds

There are no reports to the author’s knowledge.

Devices with CuBiS₂

There is just a single report of its use in solar cells,272 that being for a CuBiS₂ quantum dot sensitized DSSC with a polysulfide electrolyte and trials of various electrode types on the liquid side. Probably, researchers are discouraged from making further devices (e.g., thin film structures) on account of the band gap of 1.61 eV, which is slightly higher than is usually sought for single junction PV. Nevertheless, this is the ideal gap for forming a tandem device with silicon (1.1 eV).

Devices with Cu₃BiS₃

Given that Cu₃BiS₃ is the second most researched compound in the family after CuSbS₂, and that 75% of the papers on it mention solar PV, it is a surprise that there is just one report of a working device.

Mesa reports an electron microscopy study of a substrate-geometry device, but it was not photoactive.273 In other work, solution growth of the compound into a dye cell structure yielded 1.28% conversion efficiency, a respectable voltage of 448 mV, an excellent fill factor (61%), but was let down by a low photocurrent of 4.5 mA/cm².

Further studies of the roles of heterojunctions and grain boundaries in Cu₃BiS₃ are reported by Mesa,116 who measured the surface electronic properties of NH₃-cleaned Cu₃BiS₃ films and also with overlayers of CdS, ZnS, and In₂S₃ using Kelvin probe microscopy and surface photovoltage measurements. While the grain boundaries in the Cu₃BiS₃ itself were found to be positively charged, a different behavior was seen when there was an over-layer of either CdS or In₂S₃ (but not ZnS): the more positive work function at the positions of the grain boundaries in the underlying Cu₃BiS₃ was taken as evidence that the over-layers changed the grain boundary charge state from negative to positive. Further contact potential difference (CPD) measurement117 of grain boundary positions in clean and CdS-coated Cu₃BiS₃ was interpreted using Seto’s grain boundary model.274 For Cu₃BiS₃, they found the bulk p-type carrier concentration to be 3.86 × 10¹⁶ cm⁻³ with the grain boundary charge density (p-type) being 4.19 × 10¹¹ cm⁻² (reduced CPD at the grain boundaries). For the CdS over-layer, the bulk carrier concentration was found to be 2.9 × 10¹⁶ cm⁻³ with the grain boundary charge density (negative) being 3.2 × 10¹¹ cm⁻² (increased CPD at the grain boundaries). Overall, the authors considered CdS and In₂S₃ as being able to invert the charge of underlying grain boundaries, but ZnS not.

The papers do not speculate on the reason for the zero and low device efficiencies reported. Fundamental experimental studies of the carrier lifetimes and of deep levels are absent from the literature. Certainly, devices from this material should be explored more thoroughly–its band gap of 1.40 eV should attract more interest. It is speculated anecdotally that further labs may have attempted to make devices but did not report them due to their very low performance. This is one instance where the reporting of negative results would have been useful to form an overview of the potential of Cu₃BiS₃ in PV.

Devices with Cu₄Bi₄S₉

Crystallographic studies of Cu₄Bi₄S₉ confirm it as a bona-fide phase even though it has no recorded Sb analogue. It has a thin film band gap of 1.14 eV, or 0.96 eV as the average reported for nanoparticles. This puts it at the low end of the Shockley-Queisser curve but it is potentially viable for PV applications. It appears to be readily produced in nanowire form (see above), and Liu and co-workers at Henan University, China, have exploited this by forming spun nanowire films to produce a remarkable set of device results150,195–200–but not without stirring some controversy. The papers give clear accounts of the formation of ‘superstrate’ style devices, mostly grown on ITO-glass, and with some on FTO-glass. A wide range of intermediate layers were introduced between the TCO and the Cu₄Bi₄S₉ nanowire film. These include In₂O₃, In₂S₃, ZnO nanowires, Zn₂SnO₄, and α-Fe₂O₃. The Cu₄Bi₄S₉ nanowire film itself was variously infiltrated with reduced graphene oxide or else graphene nanosheets. The evolution of the devices has been rationalized with energy diagrams describing a cascade of electron (conduction band) levels from the absorber through the various intermediate layers. As shown in Table 10, the device results are remarkable and reach 10.9% for the glass/ITO/ZnO NW/Cu₄Bi₄S₉-GN substrate geometry device shown in Fig. 19.

Figure 19

A ‘superstrate’ cell comprising a Cu₄Bi₄Sg (CBS in the figure) nanowire absorber loaded with graphene nanoplates, i.e., glass/ITO/ZnO NW/Cu₄Bi₄S₉-GN. The authors claim 10.9% efficiency, V_oc = 780 mV, J_sc = 19.8 mA/cm², and a fill factor of 71%, but not without stirring some controversy. (a) ZnO nanowires, (b and c) Cu₄Bi₄S₉ + graphene SEM and TEM, and (d) cross section of the device structure. Figure from Liu et al, 2016;199 used in accordance with the Creative Commons Attribution (CC BY) license (https://creativecommons.org/licenses/by/4.0/).

Criticism has arisen for several reasons. First, the V_oc achieved (780 mV) is 70-80% of the band gap value, comparable to the best GaAs, even though the open network of Cu₄Bi₄S₉ nanowires may be expected to give low shunt and high series resistances that make this voltage unlikely. Second, the data presented in the papers is unusual in that there are few J-V curves shown, and the photoresponse spectra are not shown in the conventional units of EQE. Third, only one group has achieved these results, and the papers do not report any independent testing. As is usual for any new technology in PVs, repetition of the device by another group and verification of the device performance result by an accredited test center would be helpful in this case. Until these actions are complete, unfortunately these results will be met with skepticism.

Devices with Cu₁₂Bi₄S₁₃ and all other Cu–Bi–Se and Te compounds

There are no published reports to the author’s knowledge.

Summary of device performance achievements to date

Table 10 gives a comprehensive overview of all device results published at the time of writing.

Of the dozen or so compounds in the family with potential to be PV absorber materials, it is remarkable how few have been tested and demonstrated to function in laboratory-scale devices. From these, the most successful to date has been CuSbS₂-CuSbSe₂, with there being several independent reports of each having achieved efficiencies of greater than 3%. The high points are 3.22% for CuSbS₂146 and 4.7% for CuSbSe₂.212 Devices having the ‘substrate’ configuration (Fig. 14) in which the CdS window layer is not buried beneath the absorber, perform better–presumably since the CdS is not poisoned by Cu diffusion. Also, devices having CdS window layers are optically limited since absorption in the CdS does not generate carriers that are collected by the junction.

Devices have been made from Cu₃SbS₃, Cu₃SbS₄, Cu₁₂Sb₄S₁₃, and CuBiS₂, but they struggle to reach 0.5% PCE. While Cu₃BiS₃ is the second most researched material in the whole family, there is one single report of a working device made from it. This is a ‘dye cell’ type device having an I₂-KI electrolyte–it achieved 1.28%.268 Within the context of research that seeks to improve on the original dye cell design by replacing the ruthenium-based dye with another absorber, the result is unremarkable: the original design achieves efficiencies of >10% and this does not represent an improvement. Conventional structures should be investigated. Finally, the apparently impressive results of up to 10.9% reported for Cu₄Bi₄S₉199 are not generally considered to be reliable and would certainly need to be verified in order for this to be confirmed as a significant direction for future research.

Other applications

Photocatalysis

The visible region band gaps of these compounds have generated some interest for hydrogen evolution and photoactivity tests with dyes, although there are few reports to date:

• (i) CuSbS₂: Reported for hydrogen generation with a CdS/Pt partner layer.156

• (ii) CuBiS₂: Photodegradation of dyes demonstrated for SiO₂ nanospheres coated with TiO₂ and with an outer layer of CuBiS₂.280–282

• (iii) Cu₃BiS₃: Hydrogen evolution under AM1.5 illumination was demonstrated for a Pt-In₂S₃/Cu₃BiS₃ electrode combined with a Pt electrode.163

Thermoelectrics

Since these compounds have mixed van der Waals and co-valent bonding, they have the potential for the high electrical and low thermal conductivity required for maximization of the dimensionless figure of merit (ZT) that indicates high thermoelectric performance. The highest ZT reported was for Cu₁₂Sb(_4-x)Bi_(x)S₁₃ (x = 0.2) ZT = 0.84,27 which is within the range of values reported for the classic thermoelectric, Bi₂S₃ (0.8-1), but reports for other materials in the family fall short of this–they are not prime candidates for thermoelectric applications. A summary is as follows:

• (i) CuSbS₂: Gudelli’s theoretical evaluation205 suggests that p-type will perform better than n-type, which is just as well since it is naturally p-type. Further theory from Alsaleh283 highlights the role of interlayer coupling in thermal conductivity and also for CuSbSe₂.

• (ii) CuSbSe₂: Zhang88 increased ZT by a factor of 1.6 at 623 K, from 0.25 to 0.41 by introducing a small fraction of Cu₃SbSe₄ which acts to tune the conductivity since it affects both the carrier concentration and mobility.

• (iii) Cu₃SbSe₃: Kirkham89 reports a minimum in thermal conductivity at 423-448 K of 0.3 W/(m K), associated with an order-disorder transformation. See later work by Samanta below. For nanoparticles, Samanta67 reports a thermal conductivity ~2.04 W/(m K) at 300 K reducing to 1.9 W/(m K) above 380 K where there is an orderdisorder transformation and anharmonic behavior begins. Wei90 reports ZT ~0.25 at 650 K; Liu84 reports 0.42 at 653 K and Tyagi91 reports 0.03 at 550 K. Tyagi92 attributes the low ZT values to low electrical conductivity.

• (iv) Cu₃SbSe₄: ZT values as high as unity are reported by Li and by Skoug,284,285 but lower values were measured by Ghanwat123 (0.141 at 300 K) and Tyagi91 (0.3 at 550 K).

• (v) CuBiS₂: theoretical evaluation puts ZT at ~0.5.286

• (vi) Cu₁₂Sb₄S₁₃: Wang85 found ZT to be maximum at 600 K at 0.52.

• (vii) Cu₁₂Sb(_4-x)Bi_(x)S₁₃: Kumar used solid state reaction to prepare compositions with x = 0, 0.2, 0.4, 0.6, and 0.8.27 Higher concentrations of bismuth increased the electrical resistivity. The highest ZT was 0.84 at 673 K for x = 0.2 and this was attributed to the low thermal conductivity of this composition [1.17 W/(m K)].

Medical and thermo-therapeutic

Since Cu, Bi, and S are nontoxic, Cu₃BiS₃ is the most widely investigated member of the family of compounds to be investigated for medical applications.

Its high optical absorption has seen it used in animal trials of photothermal therapy, i.e., attempts to damage cancerous structures by localized laser heating directed by concentrations of nanoparticles.215,253,254 The ability of the heavy bismuth to provide additional contrast in X-ray computer tomographic images, and to link this to the photothermal therapy has been recognized.215,254

Hollow nanospheres of Cu₃BiS₃ have also been proposed for drug delivery,215 including with functionalized coatings.255

Capacitors with nanomaterials

Ramasamy230 highlights the potential importance of layered structures as supercapacitors since they may offer additional redox sites. Of the CuSbS₂, Cu₃SbS₃, Cu₃SbS₄, and Cu₁₂Sb₄S₁₃ tested, nanoparticles of CuSbS₂ gave the highest specific capacitance, 120 F/g with a LiOH electrolyte.

Anandraj287 evaluated the dielectric response of Cu₃BiS₃/polyvinylalcohol composites and concluded that they may be most suited to low frequency applications.

Battery materials

There have been attempts to use the CuSbS₂ nanoparticles220,229,235 and Cu₃BiS₃ films251 as electrodes in sodium and lithium ion batteries. The compounds may be able to intercalate the group I ions. The latter showed a first discharge capacity of 676 mA/(h g). Gao used a Cu₃BiS₃/S couple which had an initial capacity of 1343 mA/(h g), but this faded rapidly due to polysulfide dissolution. Prospects for batteries appear to be limited at present.

Conclusions and research recommendations for solar PV devices from the Cu–Sb- and Cu–Bi-chalcogenides

The following summarizes the main issues for development of this family of materials and makes specific recommendations for research targets indicated by the bullet points.

Selections of viable compounds for PVs and missing data

The family of Cu-Sb- and Cu-Bi-chalcogenides provides a rich palate of materials from which to choose potential candidates for PV device absorbers. An initial selection may be made from the band gaps. Materials having band gaps in the range 1-1.5 eV (Table 7) include, CuSbS₂, Cu₃SbS₃, Cu₃SbS₄, Cu₃SbSe₂, Cu₃SbSe₃, Cu₃BiS₃, and Cu₄Bi₄S₉. These materials are therefore potentially viable for single junction solar cell devices according to the simple band gap criterion of the Shockley-Queisser analysis. Of these, CuSbS₂ and CuSbSe₂ have had a full “SLME” evaluation indicating their potential for PCEs of 23 and 27%, respectively. CuSbS₂, the most widely studied, is less efficient than is desirable. Nevertheless, it may be viable, if either a substantial fraction of the SLME efficiency can be realized, or it may be improved upon by alloying with Se, or else its specific cost ($/W_p) is low enough to make it competitive. Materials having band gaps >1.5 eV, and which may possibly be appropriate for use in the high-gap junction of tandem cells include Cu₃SbS₃ Cu₃SbS₄, Cu₃SbSe₄, CuBiS₂, and CuBiSe₂.

• (1) Materials for which the band gaps are uncertain are CuBiS₂ and CuBiSe₂–there is just one report for each. Further verification would be valuable.

• (2) Materials for which the band gap has not been measured to the author’s knowledge include CuSbTe₂, Cu₃BiS₄, Cu₁₂Bi₄S₁₃, Cu₃BiSe₃, Cu₃BiSe₄, and Cu₃BiTe₄.

DFT evaluations especially, and a limited number of experiments, demonstrate that many of these materials (including CuSbS₂ and Cu₃BiS₃) have an indirect rather than a direct transition at their lowest band gaps, and a direct transition a fraction of an eV higher. While this could be a disadvantage for PV devices, it turns out not to be: The Cu-Sb- and Cu-Bichalcogenides have exceptionally strong optical absorption, which exceeds both that of CIGS. Since the promotion of photogenerated carriers is efficient even for very thin films, this peculiarity of the band structures need not be a disadvantage to PV operation.

While there are many simple absorption spectra in the literature and some single wavelength refractive index measurements, there is a paucity of full optical dispersion relation measurements. Knowledge of the dispersion relations is valuable in designing multilayer structures using, for example, the optical transfer matrix method.

(3) With the exception of CuSbS₂, there are no experimental evaluations of the optical dispersion relations for this family of compounds. Their measurement for those compounds that are viable for PV would be valuable for use in device design and performance modeling.

Of the materials listed above as being appropriate for single-junction devices, Cu₃SbS₃ undergoes a phase change from monoclinic to orthorhombic at -9 °C. This could result in instability of a PV device during service, and since this temperature is often reached environmentally, it rules out Cu₃SbS₃ on practical grounds.

Most thin-film PV devices use p-type absorbers so as to be compatible with n-type transparent electrodes (and hence n-type window layers). For the majority of this class of materials, conductivity is indeed p-type and is dominated by V_Cu, as is the case for CIGS and CZTS. Where DFT evaluations have been carried out, they confirm that V_Cu is the lowest energy defect, and moreover that the balance point between V_Cu and Cu_i controls the Fermi level to a position for which high carrier concentrations are expected. Indeed, experimental carrier densities of p ~ 10¹⁸ cm⁻³ are frequently recorded. For CuSbS₂, it has been shown that Cu-poor growth is required for the highest efficiency devices, and that Cu-rich growth kills the performance–this is consistent with the model of V_Cu dominated conductivity. The high level of carrier concentration resulting contrasts with the case of CdTe, for example, for which p is limited to <10¹⁶ cm⁻³ by self-compensation. PV device designs may have to be adjusted as a result (see below). Although there is consensus on the conductivity type for most materials in the family, there are exceptions:

(4) For CuBiS₂ and CuBiSe₂, there are equal numbers of reports of n- and p-type conductivity and the conductivity type therefore remains uncertain. This should be investigated further.

Ionic conductivity has been studied in Cu₃SbS₃ and Cu₃BiS₃ and has been postulated for CuSbS₂. Where it occurs at operating temperatures, it will have the potential to cause ion migration and therefore instability of DC PV devices during service.

(5) Ionic conductivity and the potential for the resulting ion migration during service should be investigated at operating temperatures–it is a possible show-stopper for materials in this family under consideration for PV technologies.

PV devices

Given the extent of the literature (>300 papers), and the high fraction that invoke PV to justify their interest, surprisingly few venture so far as to make actual PV devices. The most widely investigated material, CuSbS₂ is mentioned in >125 papers, of which ~20 report devices. Surprisingly, for the second most investigated material, Cu₃BiS₃ only three papers report attempts to make devices from a total of >80, and only one was photoactive. Apart from the extended work on CuSbS₂ and CuSbSe₂, the other compounds in the family have been the subject of just one or two device papers each, if any. The highest efficiencies reported (Table 10) at the time of writing, for each absorber are as follows: CuSbS₂ 3.22%; CuSbSe₂ 4.77%; Cu₃SbS₃ v.low; Cu₃SbS₄ 0.45%; Cu₁₂Sb₄S₁₃ 0.04%; CuBiS₂ 0.62%; Cu₃BiS₃ 1.28%. Much higher efficiencies have been reported by one research group for Cu₄Bi₄S₉, but the results have not been independently verified and are controversial.

(6) With the exception of CuSbS₂ and CuSbSe₂, there are very few reports of PV device fabrication and testing, even though many authors invoke PV as a motivation for their work. The absence of device studies for Cu₃BiS₃ is significant since it is the second most studied material in the family. There is an opportunity for more reports of device studies including negative results, on a wider range of compounds to demonstrate their viability or otherwise for PV.

Device studies of CuSbS₂ (max. efficiency 3.22%) and CuSbSe₂ (4.7%) provide the most insight into the evident limitations to the performance of this class of materials. The most serious outstanding issue is the low photocurrents achievable for these materials. Table 10 gives many examples of low photo-current, and many more go unreported. To date, the cause has not been properly identified. One possibility arises from the high optical absorption and high carrier concentrations in CuSbS₂ and CuSbSe₂, which are often of the order of 10¹⁸ cm⁻³ or greater: this would lead to narrow depletion widths in the heterojunctions–estimated as being as low as 135 nm in CuSbSe₂, for example. It is possible that photogeneration of carriers does not take place close to the junction field, and that the minority carrier diffusion length is too short to enable collection. The result would be that recombination loss would limit the photocurrent, which is what happens in practice. The very few studies of minority carrier lifetime suggest that lifetimes are shorter than the values of >~2 ns reported for established thin film materials (for CuSbS₂–0.5-0.7 ns and for CuSbSe₂–0.19 ns). This indicates that recombination could be a problem, although it should be remembered that carrier lifetime measurements are notoriously susceptible to systematic errors from, for example, the influence of surfaces.

The recommendations below explore these themes:

(7) The most serious limitation to device performance for CuSbS₂ and related materials is the photocurrent, with J_sc falling far short of theoretical values. The causes of this should be investigated.

(8) Spatially resolved measurement of the junction position and width should be attempted, using EBIC measurement, for example.

(9) There are few measurements of minority carrier lifetime and none of minority carrier diffusion length in these materials even, though they are critical parameters to understand PV device performance. These should be measured experimentally.

(10) Deep level data is the subject of just one paper, for Cu₃ BiS₃. Deep level transient spectroscopy or a similar method is recommended to determine whether or not killer defect states are important in these materials.

(11) Alternative junction designs may need to be considered for devices, especially p-i-n junctions that could increase the spatial extent of the collection of photogenerated carriers.

The combined research experience of CuSbS₂ and CuSbSe₂ provides some practical insights into factors that affect device performance.

First, to ensure V_Cu-driven p-type conduction, Cu-poor material is essential (Fig. 10), and this translates into device performance. More generally, control of the phase of the material and the phase impurities is a significant issue for the whole class of materials. Formation of the ternary compounds from pairs of binaries appears to be a successful strategy. It is nevertheless possible to achieve good device results from the post-growth sulfurization of metal films for which there appears to be no distinction between sulfurization with either elemental S or H2S. Clear benefits to PV device operation (increases in V_oc and minority carrier lifetime) have been demonstrated by stoichiometric correction by annealing in Sb₂S₃.

Comparing the performances of CuSbS₂ and CuSbSe₂, they are influenced by the band gaps: CuSbS₂ (1.49 eV) yields the higher voltage and lower current (V_oc = 470 mV, J_sc = 15.6 mA/cm²) and CuSbSe₂ (1.12 eV) yields the lower voltage and higher current (V_oc = 336 mV, J_sc = 26 mA/cm²). Alloying to form the solid solution may yield an optimum composition for high device performance, as has been found for CZTS and CIGS.

There are a number of reasons why CdS is a less than ideal n-type heterojunction partner for CuSbS₂, and presumably also for other compounds in the family: As with CdTe/CdS, light absorbed in the CdS does not contribute to the photocurrent; CdS can be poisoned by Cu-diffusion from the absorber, and while this may be lessened by using the ‘substrate’ rather than the ‘superstrate’ device geometry, it may cause stability issues; the band line-ups between CdS and the absorber may not be optimal.

Generally, the fill factors of the reported devices are low and are mostly less than 50%. Often low fill factors are caused by materials inhomogeneity, and in extreme cases, pinholes. Although it is not often reported, films of CuSbS_S and Cu₃BiS₃, for example, suffer from adhesion and nonuniformity problems. Often, they display a visible texture and are prone to flake off their substrates. Material preparation by post-growth sulfurization is likely to exacerbate exfoliation by changing the unit cell size.

(12) Phase control of thin films for all materials in the class remains an issue. Scalable and reproducible protocols for phase and stoichiometry control for these materials are probably the most serious challenge to be addressed. This is important for conductivity control, the elimination of phases that could participate in recombination and to ensure materials homogeneity and integrity (e.g., adhesion).

(13) For phase control, even when the XRD spectra are monophase, photoluminescence spectra contain peaks having energies in excess of the band gap of the target phase. High resolution analytical TEM or other methods capable of identifying low volumes of unwanted phases should be deployed to determine the extent and character of phase issues.

(14) Alternative n-type heterostructure partners (i.e., alternatives to CdS) for the absorber should be sought, with higher band gaps, more optimal band line-ups, and which do not interact with the absorber to generate deep levels or else second phases. The experience with CdTe/CdS demonstrates that alternative windows such as (ZnMg)O can provide superior device performance to the traditional favorites.

(15) Solid solutions of the S and Se analogues of the absorbers, e.g., CuSb(S,Se)₂, should be investigated as they may result in more optimized performance, as has been demonstrated for other multernary chalcogenides.

(16) Grain boundary passivation (section “Introduction and scope”), while possible in principle for these materials, remains a pipedream until more serious performance-limiting factors are overcome.

Nanoparticles

There is a rich literature study on the formation and properties of nanoparticles, particularly for the Cu-Sb- and Cu-Bi-sulfides. It is a remarkable feature of the process control that it is possible to make monophase samples of any desired phase. For example, CuSbS₂, Cu₃SbS₃, Cu₃SbS₄, and Cu₁₂Sb₄S₁₃ may each be made by controlling the process chemistry–this being in stark contrast to the experience of making thin films where parasitic phases are deeply problematic. Nevertheless, of the 27 compositions of the Cu-Sb- and Cu-Bi-chalcogenides listed in Table 9, only 9 have been synthesized in nanoparticle form. Moreover, there have been relatively few attempts to make PV devices using nanoparticles from this family of compounds. The significant exception is for Cu₄Bi₄S₉ for which the nanoparticle-fabricated thin film devices have achieved excellent, but controversial results.

• (1) The excellent phase control offered by nanoparticle synthesis methods should be exploited in making thin-film PV devices with monophase absorbers (not least to provide demonstrations of the capability of the materials given the problems in making thin films).

• (2) There is significant scope to use nanoparticles in PV devices of all kinds since there are very few reports in the literature, e.g., to exploit the physics of quantum dots, or any other nanoparticle concept.

• (3) The 18 ‘unmade nanoparticle materials’ listed in Table 9 remain to be synthesized. This includes all of the tellurides and most of the selenides.

• (4) Results with Cu₄Bi₄S₉ should be independently verified and/or repeated by other teams.

Overall conclusion on prospects for PVs

Seven materials in the family of Cu-(Sb, Bi)-chalcogenides have band gaps in the range 1-1.5 eV making them potential candidates for the absorber materials in solar PV devices. These are as follows: CuSbS₂, Cu₃SbS₃, Cu₃SbS₄, Cu₃SbSe₂, Cu₃SbSe₃, Cu₃BiS₃, and Cu₄Bi₄S₉. They comprise elements that are sufficiently Earth abundant for them to be able to make a viable contribution to the future mass market needs for PV devices. The present day thin-film leaders CdTe and CIGS will struggle to fulfill this need due to the scarcity of tellurium and the cost of indium. However, of these materials, only CuSbS₂ and CuSbSe₂ have demonstrated credible PCEs of >3%, and none have exceeded 5%. The principal device constraint is the low generation of photocurrent. Section “Conclusions and research recommendations for solar PV devices from the Cu-Sb- and Cu-Bi-chalcogenides” of this review offers clear pointers toward missing knowledge that could help resolve this issue: the field is quite immature at this stage, and a significant step change in understanding will be required in order for the Cu-(Sb,Bi)-chalcogenides to realize their potential contribution to large scale PV power generation.

Appendix 1: Silver analogues of the Cu-Sb and Cu-Bi chalcogenides

Table A1

Reports of the silver containing compounds as electronic materials and also a list of the known mineralogical phases reported by Moelo.7