The sixties were heady times, when NASA was funding many schemes that might advance opportunities for space exploration. Prof. Martin Summerfield remarked to me many years later that back then “any idea could get money, later any good idea would be funded, and now (c. 1985) even good ideas cannot find funding.” Indeed, anything that could make a spark might be proposed as the basis for an electric thruster. After all, that spark to a doorknob after walking across a wool rug in winter has temperatures much higher than in any chemical rocket engine. Conversion of high temperature, ionized gas into useful thrust might therefore be worth exploring, and continues to represent a challenge to more than one category of electric propulsion. (As a youngster, Robert H. Goddard wondered if such household electrical activity could help him rise above gravity, and he later returned to electric propulsion briefly as a research associate in physics at Princeton.)
The taxonomy of electric propulsion of Fig. 1 has three main categories: electrothermal, electromagnetic and electrostatic, among which there are (as Bob Jahn would phrase it) a “myriad” of variations. There was also a belief that the three categories would apply to three regimes of space flight mission. Electrothermal techniques at specific impulse values of several hundred seconds would be employed in earth orbit; electromagnetic thrusters, up to about 10,000 s, would take us to Mars; and electrostatic engines would be for exploration of the outer planets and beyond. No one thought that we would someday photograph Pluto with a spacecraft launched from the earth by chemical propulsion. This has been a victory for silicon, with vastly improved computers and light-weight electronics enabling compact diagnostics, communication links, signal processing, and gravity maneuvers. Indeed, this same progress with electronics in some sense impeded the entry of electric thrusters for primary propulsion roles because the previously expected need for megawatts of electrical power in space never developed.
Another curious impediment to the introduction of electric propulsion for space missions involved interactions with project managers responsible for selecting spacecraft thrusters. This included the very diversity of choices indicated in Fig. 1, with many different types of thruster clamoring for attention, but also offering some confusion. The other problem was that no manager wanted to be the first to fail in accomplishing the mission because of choosing an EP system. If a “conventional” thruster fails, it is just the luck of dealing with complex devices in space. If an electric thruster is selected and fails, however, then it might be taken as a “lack of sound engineering judgement”, ominous words not to be invited into one’s career.
So, while many research projects continued to explore electric propulsion concepts, the goal of getting EP applied in space languished. There were tests of an ion engine in a space environment (as SERT I [10] and II [11], by NASA Lewis Research Center), and the launch of an ablation-fed pulsed plasma thruster on a sub-orbital rocket by the Chinese [7]. A similar ablation-fed PPT [12] accomplished mission use with LES-6 (by Lincoln Labs). A more accepted application came with resistojets [13], including the Augmented Hydrazine Thruster (AHT), which added modestly to the Isp for station-keeping by resistively supplying heat to hydrazine thrusters. For some reason, these were not really celebrated as electric propulsion successes, at least in academia, perhaps because they lacked the delightfully intricate and clever physics of electromagnetism and flow. Such interesting EP concepts thus remained in the laboratory, and in a quandary regarding acceptance for space applications: EP could not be used until it was used.
Meanwhile, back in the lab, progress was made on several fronts. The notion of employing contact ionization (e.g., cesium on hot tungsten, porous plugs) as the source of ions for electrostatic propulsion, which had been promoted by E. Stuhlinger [2] at NASA Marshall Space Flight Center, gave way to electron-bombardment, discharge ionization [14] by H. Kaufman at NASA LeRC using mercury propellant, and continued to RF discharge techniques [15] at the University of Giessen (and, much later, microwave-driven sources [16] in Japan).
For plasma thrusters, early work on arcjets, which found application as high enthalpy sources for industrial needs and re-entry vehicle material testing, included successful development of a 30 kW radiation-cooled constricted arcjet that provided Isp = 1500 s with hydrogen and 1000 s with ammonia [17]. Work on arcjets extended into electromagnetic regimes, and initially involved inclusion of an axial magnetic field to spread the arc discharge heating more uniformly around the electrodes. But it was recognized also as a way to increase the impedance of the discharge. Such an impedance increase is associated with the rotation of the plasma in the axial magnetic field, and led to notions of converting the rotational motion into useful thrust by means of the so-called magnetic nozzle provided by the expanding axial field [18]. Thus, sub-categories of thrusters developed as self-field vs applied field arcjets. The latter were studied at Giannini Plasmadyne by A. Ducati, at Avco-Everett by R.R. John’s group, and at many other places around the world, including later at NASA LeRC by M. Mantenieks, R.M. Myers and J. Sovey. The self-field approach eventually became the focus of work at Princeton.
The initial activity at the Electric Propulsion Lab at Princeton University centered on the use of a large-radius, high speed (~ 40 km/s) implosion of a dynamic plasma discharge to create a high temperature pinch discharge on the axis [19] (Fig. 2). Plasma swept up by the imploding discharge would be expelled from the pinch column at high speed to provide the thruster exhaust. A related scheme [20] at Republic Aviation allowed the imploding discharge to be re-directed into an axial direction, rather than depending on the expulsion of plasma by the pinch; a similar approach was followed by A.I. Morosov, et al., in the Soviet Union. This involved adjusting the rz-shape of one electrode, allowing the plasma to exit out a central hole in the other electrode. The early Princeton experiments merely used two flat, circular electrodes. (Bob Jahn was a shock physicist, rather than a space cadet, and learned about large-radius, dynamic discharges while a faculty member at Caltech, sharing an office with George Vlases who was using an inverse-pinch discharge to create strong shocks.) In one set-up [21] at Princeton, operated by Rod Burton as a graduate student, a large hole was provided in one electrode allowing the plasma to escape into a bell jar (Fig. 3). In addition to the pinched plasma, the current pattern expanded out the hole forming a trumpet-shaped plume that persisted thanks to a more elongated (vs purely sinusoidal) current pulse.
The resemblance of this pattern to an arcjet flow led to a shift of the Lab’s effort toward studying high power, self-field magnetoplasmadynamic (MPD) thrusters by using a pulse-line to provide constant current to the discharge for hundreds of microseconds. This shift was encouraged by the discovery of an apparently higher efficiency regime of applied-field arcjet operation [22] by Adriano Ducati at Plasmadyne, when he substantially lowered the propellant input rate. (The thruster even operated when the mass flow was reduced to near zero, leading to concerns in future arcjet work with tank effects, e.g., refluxing mass.) Prof. Jahn returned from his annual summer consulting work at Plasmadyne to launch graduate student Kenn Clark on creating the first quasi-steady MPD thruster [23, 24] as in Fig. 4. This approach both enabled a university research effort at multi-megawatt power levels, but also offered the possibility for space applications to access higher efficiencies in repetitive, high power pulses, while operating at much lower average powers.
It should be noted that the Sixties was a time of amazing growth in computational capabilities, from a period in which some still believed that analog techniques could compete with digital computers to the appearance of large mainframe, digital computers on campus; (Princeton’s had 36 K of RAM!) For EP, such capabilities, however, mainly involved the development of zero-dimensional codes dealing with the nonlinearities of circuit behavior. Detailed modeling of complex MHD flows to describe the operations of MPD thrusters was deemed too difficult and was not within the research program at Princeton at that time. (Much later, such modeling was performed at R&D Associates, Inc. and The Ohio State University, adapting codes [25] borrowed from the Air Force.)
While the quasi-steady, self-field MPD thruster was great for training graduate students, it had little direct impact on the world of MPD arcjets, which continued in research programs at other laboratories. It was still difficult to find applications of electric thrusters for primary propulsion in the absence of megawatt space power supplies. An exceptional program was that at Los Alamos Scientific Laboratory where both nuclear thermal propulsion [26] and nuclear-powered, electric propulsion were pursued; the latter under Tom Stratton involved an applied-field MPD thruster using lithium as propellant [18]. It was envisioned that a nuclear reactor at 10 MWe would power such an arcjet to Mars as an alternative to nuclear thermal propulsion. The Apollo program, by its success in reaching the Moon, derailed this vision.