Abstract
Great demand on replacing emission and pollution-free materials for energy storage by traditional fossil fuels has led to investigating of high-performance electrochromic materials. Nano-composite for electrochromic device may be a good choice. In this paper, stack-structured indium-doped ZnO/WO3 nano-composite thin films were deposited on glass, indium-doped tin oxide (ITO) and fluorine-doped tin oxide (FTO)-coated glass substrates, respectively. Surface, optical and electrochromic (EC) performance of the prepared nano-composite films has been investigated. Electrochromic impedance spectroscopy (EIS), cyclic voltammetry, repeating chronoamperometry (CA) and chronocoulometry (CC) measurements were taken. The Raman spectroscopy measurement shows that high-intensity peaks are related to ZnO wurtzite structure for all substrates. In the CA measurement, the rate of Li+ transfer between surface and electrolyte was faster for films coated onto ITO substrate. In addition, the intercalation/deintercalation of Li+ was obviously found faster for films onto ITO substrate due to roughness, structure differences than the other sample. As an advantage of our nano-composite material, the absence of current decay in the both coloration and bleaching stages has proved superiority and stability of films as well as indium contribution. The reversibility of stack-structured InZnO/WO3 nano-composite films was computed as 30 and 50% for the film with ITO and FTO substrates. The highest coloration efficiency value has calculated as 80 and 69 cm2/C for nano-composite thin films deposited onto FTO substrate @ 632 and 550 nm, respectively. Warburg impedance element values were determined from the equivalent circuit model. Also, calculated charges were determined for bleaching or coloring process for all films.
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1 Introduction
In our technological and modern world, using of cutting edge materials instead of fossil fuels has attracted great deals due to decreasing pollution and emission, achieving economical energy as well as low power consumption in our life [1]. In this way, various types of semiconductor compounds such as ZnO, WO3, Fe2O3, TiO2 and others are under consideration through researchers owing to their outstanding properties [2]. ZnO has been an extensively investigated. Though TiO2 is widely and frequently employed owing to their own significant capability, ZnO is well alternative candidate [3]. The optical band values of pristine ZnO are commonly reported as 3.37 eV [4].
Electrochemical (EC) characteristics of the produced nano-structured thin films are still taking into account. Since using the thin films in diverse fields of applications, different nanostructured metal oxides, WO3, V2O5, TiO2 and NiO are extensively investigated in recent years [5] [6]. Owing to privilege and significant contribution to industries as well as optical band gap (~ 2.35–3.27 eV), then WO3 has been selected as conductive layer [7]. According to the literature, ZnO and WO3 thin films were deposited via sputtering, chemical vapor deposition, sol-gel, evaporation and spray pyrolysis techniques [8,9,10,11].
In this study, stack-structured nano-composite indium-doped ZnO/WO3 thin films are deposited onto un-coated glass, indium-doped tin oxide (ITO) and fluorine-doped tin oxide (FTO)-coated glass substrates. These nanostructured composite thin films have carried out by thermionic vacuum arc technique. Then, structural, optical and electrochemical properties have been investigated by atomic force microscopy, field emission scanning electron microscopy, Raman spectroscopy and UV–Vis spectrophotometry and potentiostat/galvanostat. Detail electrochemical performance of the prepared thin films is comprehensively investigated using electrochemical impedance spectroscopy, cyclic voltammetry, repeated and chronoamperometry, chronocoulometry and iono-optical studies. The main motivation of this investigation is to obtain improved electrochromic performance use with a stack-structured nano-composite InZnO/WO3.
2 Experimental detail
A thermionic vacuum arc (TVA) technique has been chosen as coating system of the nano-composite thin film deposition. This technique is working on high vacuum regime, relying upon plasma technology. A TVA system has four different parts, that is, vacuum pumps and vessels, electronic measurement components (such as voltmeter and ampere meter), electrodes systems (such as substrate holder, cathode, anode and crucible) and finally pressure gauges.
The substrates were carefully cleaned by deionized water and after that ethylene continuously for removing any residual contamination. On the other hand, the desired materials mean WO3 has pressed to pellet form and then takes place in molybdenum crucible as first route. The vacuum chamber was vacuumed to 5 × 10−5 torr. WO3 thin films were deposited onto indium tin oxide (ITO) and fluorine tin oxide (FTO)-coated glass substrate and un-coated glass substrate.
In the second route, indium and ZnO powders were pressed to pellet form and then placed in the evaporation boat. The overall procedure is executing in the same situation. Indium-doped ZnO thin film was deposited onto WO3 thin film-coated, un-coated, ITO and FTO-coated glass substrate. All substrates are kept in the same situations for each experiment. The TVA deposition parameters during the first and second route are summarized in Table 1.
3 Results and discussion
The morphological properties of the prepared thin films have been carried out using atomic force microscopy (AFM). An Ambios Q-scope AFM with scan atomic V 5.1.0 SPM software was used for the surface measurements. All measurements were taken place in room temperature at non-contact mode by applying of 6-Hz scan rate. Using AFM measurement the main and significant morphological parameters such as root-mean-square (RMS) roughness, skewness (Ssk), kurtosis (Skr) and peak–valley values of the produced thin films have obtained. The obtained results are depicted in Table 2.
According to the AFM results from Fig. 1a–c, the minimum and maximum root-mean-square (RMS) roughness values of the coated In-doped ZnO/WO3 thin films were observed onto the FTO and un-coated glass substrates, respectively. The obtained data clearly demonstrated that InZnO/WO3 onto glass substrate is smoother than the films deposited on other samples notably; in all 3 substrates, deposition of indium-doped ZnO onto WO3-coated samples has larger grain sizes than the other. The obtained RMS values are interestingly significant in charge transfer capacity, and it is a key characteristic for the materials utilized in optical and electrochemical area [10].
Using AFM, the skewness (Ssk) and kurtosis (Skr) values of the nano-composite films were determined. A Ssk value has revealed shape of the surface distribution as well as indication of symmetry of variations occurs on a films surface. This parameter is originating from deep valleys or high peaks appearing on the surface of produced films. Skr value is related to the distribution of the spike likes growth after coating of thin films above and below the average line defined by the device is specified. On another insight, the value also is demonstration of surface flatness.
Field emission scanning electron microscopy (FESEM) images of InZnO/WO3 nano-composite thin films have been carried out at 50 Kx magnification using Carl Zeiss Supra 55 model instrument. Obtained images are shown in Fig. 2a–c. According to Fig. 1a–c, the composite deposited onto the uncoated glass substrate is smoother than the other deposited films onto ITO and FTO-coated glass substrate. The RMS values given in Table 2 are obtained from an AFM device. So, RMS roughness in AFM is related to the grains and agglomerate of the grains. Finally, we found the lowest roughness in Fig. 1a. Obtained results in Table 2 confirm the AFM images. AFM devices cannot detect the narrow cracks, and this is the major disadvantage of the AFM analysis. This disadvantage will eliminate in near future. The cracks and small grains increase the surface area of the film. The cracks in Fig. 1c are bigger than the cracks in Fig. 1a. This is the desired properties of the ion storage applications because ion intercalation/deintercalation is very easy compared to the compact or hard structure thin films. For imaging of the cracks, FESEM images are a good choice. FESEM images are illustrated in Fig. 1c, and the cracks are shown in Fig. 1a and c. Thus, it can be seen that ion intercalation/deintercalation significantly increases compared with the crack-free films (see in Fig. 6a). The crack in FESEM images (Fig. 2a-c) cannot be seen by AFM measurements. Because AFM images measure only surface topography, the grains or crystallites have a lot of atom and chemical bond. According to the FESEM images, cracks were formed by small grains and crystallites. In particular in Fig. 2a and c, Li+ ions can reach to atoms located in sub-surfaces. So, the film with crack structure can show the better electrochemical performance according to the surface without cracks. These were proved by obtained data.
The optical band gap (Eg) calculation of the nano-composite films has studied and relied on Tauc method. This method is determined using absorption spectra of the samples obtained by UV–Vis spectrophotometer (Unico Dual Beam 4802) between 1.2 and 4 eV. The Eg values obey the following equation:
Here in, α is absorption coefficient, hʋ is the photon energy, and A is a constant. In this equation, α = 2.303 (absorption/thickness) and n, which is well known as transition features of the materials. It is worthwhile noting that the thickness values of the thin films were found 110, 150 and 200 nm onto un-coated, ITO-coated and FTO-coated glass substrates via Filmetrics F20 tool. In our case, according to the allowed indirect transition of the ZnO, the (αhʋ)2 versus incident photon energy curves are illustrated in Fig. 3. Simply, linear extrapolation of y-axis when cutting energy value is given the optical band gap of the specimens. Thus, the obtained Eg of the In-doped ZnO/WO3 is lower than the bulk ZnO (3.37 eV) material. The band gaps of the used materials are 3.30–3.48, 2.60–3.00, 3.40–3.80 and 3.86 eV for IZO, WO3, ITO and FTO layers, respectively. Also, W-doped ZnO layers have a band gap of 3.26 eV. According to Fig. 3, nano-composites have strongly absorption in the range of 1.2–3.6 eV. As can be seen in Fig. 3, optical band gap graphs give indirect band gap for the band deformations. IZO and WO3 band gaps calculations are seen in the range of 3.30–3.48 eV and 2.60–3.00 eV depicted in Fig. 3, respectively. The values are in a well agreement with reference Girtan [13], Kim [14]. The decrease in the optical band gap values of In-doped ZnO/WO3 thin films is attributed to diverse factors. These factors are summarized by the crystalline structure, concentration of impurities, types of defects and granular structure of the prepared thin films. According to the literature survey, reduction in the Eg values is inversely implying to indium concentration increment which are in a well harmony of the reported works [15, 16].
The room-temperature photoluminescence (PL) spectroscopy measurement has been taken via PerkinElmer LS-55 at 300-nm excitation wavelength in the range of 350–530 nm. These measurements curves for all prepared films are rendered in Fig. 4. In the case of films deposited on un-coated glass substrate, the high-intensity peaks at 420, 476, 369 and 466 nm in terms of peaks intensity are clearly detectable. The peak at 420 nm (2.96 eV) is indication of violet emission that owing to interface of grain boundaries of indium and zinc oxide grains [17]. The peaks appeared at 476 (2.61 eV), 369 (3.37 eV) and 466 nm (2.66 eV) are transition of conductance band to oxygen vacancies [18], bound exciton recombination [19] and a blue emission that served as oxygen vacancies [20] of nano-composite thin film. In addition, the low-intensity peak recorded at 521 nm (2.38 eV) is so-called green emission directly attributed to recombination of e− and h+ of single oxygen vacancies generated by photo [21].
For the films on ITO substrates, in order to intensity, the peaks at 421, 378, 389, 393, 400 and 409 nm are appeared. The band-to-band absorption in the In-doped ZnO has proved existence of energy transfer between ZnO and indium [22] by peaks marked as 378 nm (3.28 eV) [23]. The case of peaks at 400 (3.1 eV) [24] and 409 nm (3.03 eV) [25] maybe originates from zinc vacancies as well as transitions between conduction band and Zn vacancies as acceptor levels in this structure. Based on results, some weak intensity peaks are also observed at 444, 468, 481 and 491 nm in the measured spectra. The blue emission peaks at 444 and 468 nm are exhibited transition of e− from shallow donor level to valence band [26] and oxygen vacancies [27]. The decrease in the intensity of these 2 peaks simultaneously causes to decrease oxygen vacancies. Finally, the peaks at 481 nm (2.58 eV) and 491 nm (2.53 eV) inferred as green emission [28] and intensity alleviation means scarcity of antisite oxygen along or Zn vacancies introduced in this structure as well as blue emission [29].
In the InZnO/WO3 coated on FTO substrates, the 3 strong peaks become manifested at 456, 397 and 419 nm in the given spectra. The peak emerged at 456 nm (2.72 eV) has occurred in valence band by filling h+ in doubly ionized zinc vacancy sites e−. These electrons are generated through radiative recombination [18]. Furthermore, 2 weak yellow band peaks that centered at 519 and 523 nm are mainly indicating defect structure emission of produced thin films. Actually, these peaks might be account for oxygen interstitial and oxygen vacancy [30].
Raman spectrum of the prepared In-doped ZnO/WO3 onto un-coated, ITO-coated and FTO-coated glass substrates is illustrated in Fig. 5. Regarding this figure, in the films deposited on glass substrate, totally 8 main peaks which centered at 1100, 560, 802, 130, 450, 941, 398 and 663 cm−1 have emerged in order to intensity amount. The peaks appealed at 1100, 560, 130, 398 and 663 cm−1 have allocated to different statuses of ZnO. Thus, those peaks mainly have been shown acoustic combination of A1 and E2 [31], the A1(LO) [32], zone boundary transverse acoustic mode [33], A1(TO), second-order mode or multiphonon process [33], respectively. Besides, the remaining peaks, i.e., 802 and 450 cm−1 at the given spectra, imply ʋ (O–W–O) [34] and crystalline of monoclinic WO3 [35], respectively. The peaks also seen at 941 cm−1 attributed to WO6 in this composite structure [36].
In the case of films coated on ITO substrate, the robust peaks are 1100, 559, 799, 130 and low-intensity peaks also are listed as 945, 450, 398 and 334 cm−1, respectively. The existence of high-intensity peaks is as same as films deposited upon glass substrate. As can be seen, a shift observed at the third main peaks thereby gives rise of indium introducing defect or tensile strain reported by other researchers [37]. For other low-intensity peaks, in terms of intensity the peaks implication of W=O terminal stretching and second-order characteristic are owing to multiphonon procedure, \(E_{2}^{{{\text{high}}}} - E_{2}^{{{\text{low}}}}\) [38]. The remaining peaks were well matched by films coated on glass substrate and introduced in the aforementioned section for films deposited on FTO substrates, and the high- and low-intensity peaks are given as 931, 1100, 129, 343, 266, 797 cm−1 and 776, 1182, 558, 586, 202, 707, 482 cm−1. The severe peaks at 931, 343, 266 cm−1 contributed to multiphoton scattering in ZnO [39], ZnWO4 formation [40], irregularities of Raman scattering in the B1L mode of ZnO [41], respectively. The peaks exist at 292, 1182, 1316 cm−1 specified as unknown, thereby suggesting to belong to other phases of ZnO structures. At the low-intensity peaks, the values such as 776, 586, 202, 707 and 482 cm−1 are, respectively, assigned to ʋ (O–W–O) [34], E1 low of ZnO [42], second-order modes or multiphonon process and lattice modes (ZnO), monoclinic WO3 and 2LA by multiphonon process [43], respectively. Based on results, no Raman peak exists in the given spectra that belong to indium or related compounds, demonstrating lack of in-associated secondary phases.
The electrochemical performance of the prepared nano-composite thin films has carried out using Gamry 3000 potentiostat/galvanostat. Electrochemical impedance spectrum (EIS), cyclic voltammetry (CV), chronoamperometry (CA), repeating chronoamperometry (RCA) and chronocoulometry (CC) measurements have been taken. In all measurements, the 3-electrode arrangements, i.e., working, reference, counter electrode and electrolyte, were selected as In-doped ZnO/WO3 thin films onto ITO- and FTO-coated glass substrates, Ag/AgCl, ITO-coated glass and 0.1 M LiClO4: propylene carbonate, respectively. The distance between electrodes is kept constant during the measurements. EIS measurements were taken in the range of 10 kHz–0.1 Hz at 10 mV/s. The EIS measurement results of the produced In-doped ZnO/WO3 thin films using TVA technique are depicted in Fig. 6a and 6b. This analysis usually utilized for better studying and understanding the interfacial charge transfer procedure. According to the plots, it is clearly seen that the films deposited on the ITO-coated substrates show higher resistance with regard to FTO-coated substrate. Indeed, the high- and low-frequency zones are indication of charge transfer and Warburg diffusion impedance and thus include diffusion of ions into the produced composites thin films. In the films deposited onto the ITO-coated substrate, at the high frequencies, the semicircle is not clearly observed due to the control step which already reported by Xie et al. [44]. This semicircle has obviously recognizable in the films onto FTO-coated substrate. It was noticed that in the redox reaction the larger diameter of semicircle is dependent on higher charge transfer resistance happened between film and used electrolyte [45] and vice versa. To this end, in the case of composite thin films deposited onto FTO-coated substrate, the resistance value is lower compared to counterpart. According to obtained data, the cells show different electrochemical behaviors.
The impedance data are useful for deeper discussion for the cell properties. In particular, Warburg impedance element is important for the ion transfer. In Table 3, the values of elements of the equivalent circuit are shown. All obtained values for nano-composites are very close to each other. The values of Warburg elements for circuit are 3.6 × 10−5 and 2.17 × 10−5 Ohmxs−0.5 for the cell with ITO or FTO, respectively. The cyclic voltammetry measurement of the film using TVA technique is conducted on ITO-coated and FTO-coated glass substrates. For each substrate, all measurements were taken between ± 1.5 V potential range, scan rate of 10 mV/s and step size of 20 mV at room temperature. Using this technique, the ion insertion/extraction, cathodic and anodic characterization of the nano-composite thin films were investigated and are shown in Fig. 6c.
As can be seen from Fig. 6c, one main cathodic and anodic peaks were emerged in films coated onto FTO-coated glass substrate, while in anodic peak case, the similar condition is not occurring for films coated onto ITO-coated glass substrate. By keeping same scan rate, the cathodic peak values are found as 278 mV and 339 mV for composite films produced onto ITO- and FTO-coated glass substrates. In a same manner, the corresponding current values for same composite films are ordered as 25.32 and 27.86 mA. By taking into account of similar scan rate a shift in the cathodic peak values of the 2 samples revealed. In the anodic region, 2 different peaks at −659 mV and −1.139 V with current values of 18.99 and 30.70 mA for composite films coated onto ITO-coated glass substrate, while only one broad peak centered at −0.999 V with 29.52 mA current value, respectively, has emerged and is plotted in Fig. 6b. The repeated chronoamperometry (RCA) and chronoamperometry (CA) measurement of the In-doped ZnO/WO3 on ITO- and FTO-coated glass substrates has been taken at the applied potential of +1.2 and −0.5 V as well as +1.5 and −0.5 V ranges in 3 electrode arrangement, respectively. Simply and effectively, the amount of Li+ insertion and extracted, reversibility and coloration efficiency (CE) performance deduced by this analysis. The In-doped ZnO/WO3 thin films onto ITO- and FTO-coated glass substrates, which is mounted as working electrode initially, has started as positive value and then stepped to negative value. Meanwhile, the time parameter during the colored to bleached status change registered. The applied current versus time interval is plotted in Fig. 7a and b. The switching kinetics for 2 designed cell is distinctly different. The time duration changes from bleaching to coloration (i.e., insertion of Li ions) states of the films can be easily seen from these Fig. 7a and b. This parameter mainly shows capability of coated films for application in EC used devices. First 10 cycles are very stable for all designed test cell. Generally, electrochromic performance in 10 cycles can change drastically and it strongly depends on the thin film properties such as surface, optical and chemical properties.
It can be clearly realized for films deposited onto FTO-coated glass substrates, and the insertion of Li ions (bleaching) time amount is more than ITO-coated substrates. On the other aspect, in the coloring stage (0–100 s), the rate of Li ion transfers between nano-composites thin films and electrolyte was faster for films coated onto ITO-coated substrates. Similarly, in the bleaching state also the same behavior can be demonstrated for charge-transferring status. It was noticed that the higher bleaching current value is witnessing of good conductivity, though quick increase or decrease in current amount is responsible to conductor to insulator transition. Thus, this transition in the case of In-doped ZnO/WO3 onto ITO-coated substrate has taken rapidly. In the coloration stage that indication of insulator to conductor transition, the nano-composite films deposited onto ITO-coated glass substrates have shown fast rate decrease compared to counterparts again. This behavior might be attributed to structural, indium contribution and types of substrate differences of the nano-composite thin films by taking same coating conditions. As Fig. 7a shows, the intensity of coloration current for nano-composite films onto ITO-coated glass substrates is more than counterparts. The bleaching intensity as current value view is nearly the same. The time between 0–100 s and 100–200 s was inferred the coloring and bleaching reactions. Overall coloring and bleaching times were recorded as 200 s. Indeed, the color change mechanism time duration ascribed as conductivity of the prepared films and intercalated/deintercalation ion rates. The RCA measurement has also taken for In-doped ZnO/WO3 nano-composites thin films coated onto both ITO- and FTO-coated glass substrates in 10 cycles. Taking into consideration the time duration of nano-composite film prepared onto ITO-coated glass substrate is faster that indicates quick transition and conductivity in order to time progress. Besides this, lack of decay in the intensity of coloration and bleaching mechanism has mainly proved superiority and stability of the prepared nano-composite films manufactured by TVA technique.
The Li+ ion insertion and extraction procedure in order to time variation was carried out for In-doped ZnO/WO3 nano-composite thin films on both ITO- and FTO-coated glass substrates. The analyses were done by applying voltage as −0.5 to1 V and −0.5 to 1.2 V for films coated onto ITO- and FTO-coated glass substrates at room temperature, respectively. Utilizing the results given by this analysis (Fig. 8a), the reversibility of the nano-composite films is calculated by obeying the following equation:
where the de-intercalation (Qdin; coloration) to intercalation (Qin; bleaching) charge amount after given time is represented as reversibility value. The reversibility of the In-doped ZnO/WO3 nano-composite thin films was 30 and 50% onto the ITO- and FTO-coated glass substrates, respectively.
Other important optical features of the nano-composite films such as transmittance difference (T) and photopic contrast ratio (PCR) values at coloration and bleaching stages can be driven using:
Moreover, the optical density (∆OD) and coloration efficiency (CE) of the films are typically evaluated according to following formula’s:
which Tb, Tc, Qin and A are specified as bleaching, coloring transmittance, current value at the coloration stage and surface area of the nano-composite thin films, respectively. The entire calculated values are listed in Table 4. The bleaching, coloring and transmittance differences versus wavelength curves of the films are illustrated in Fig. 8b–d.
According to the CE results, the highest values achieved for films coated onto FTO-coated glass substrates at the given wavelength. It was suggested that the highest values of CE contributed to the highest RMS roughness values as well as indium doping in the films coated upon FTO-coated glass substrate compared to ITO-coated glass substrate. The obtained coloration efficiency values of our produced nano-composite thin films are higher than maximum CE values recently shown in the literature by Wei (78.5 cm2/C) [46], Shi (16.5 cm2/C) [47] et al., for un-doped ZnO in addition to works ascertained via Wang (46.64 cm2/C) [48] and Bi (69 cm2/C) [49] et al., for doped ZnO materials. Moreover, in this research, the results found for CE are greater than newly published by Yang (70.6 cm2/C) [50] et al., for WO3/ZnO core–shell nano-rod as well. By comparing the Yang’s results, it explicitly seems our findings have proved improving coloration efficiency of the ZnO films by indium cooperation.
In Table 5, accumulated charges were measured and given in the following table for intercalation/deintercalation process of the electrochromic cell.
4 Conclusion
The indium-doped ZnO/WO3 nano-composites were successfully deposited on the un-coated, ITO-coated and FTO-coated glass substrates using thermionic vacuum arc technique. The surface results, the smoother surface observed for films coated onto glass substrate proved that results are obtained by field emission scanning electron microscopy images and thickness. The optical band values of the thin films were changed and relied upon indium concentration. The structural properties confirm formation of wurtzite ZnO structure upon 3 selected substrates. Based on EC examinations, higher resistance had observed for films deposited on ITO-coated glass substrate compared to FTO-coated glass substrate due to roughness values as well as indium contribution. Comparatively, the faster ion transfer occurred for films on ITO-coated glass substrate because of roughness and structure differences by means of the chronoamperometry results. Absence of current decay in the both coloration and bleaching stages has proved superiority and stability of the films as well as indium influence which is an advantage of our coating technique. The highest reversibility and coloration efficiency of the In-doped ZnO/WO3 films are achieved upon FTO-coated glass substrates by 50% and 80 cm2/C at 632 nm, respectively.
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This research activity was supported as Eskişehir Osmangazi University Scientific Research Council, and Grants Number is 201719041.
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Mohammadigharehbagh, R., Pat, S., Akkurt, N. et al. Surface, optical and electrochemical performance of indium-doped ZnO/WO3 nano-composite thin films. SN Appl. Sci. 2, 1780 (2020). https://doi.org/10.1007/s42452-020-03580-7
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DOI: https://doi.org/10.1007/s42452-020-03580-7