Skip to main content
Log in

A Comparative Study on the Effects of Channel Divergence and Convergence on the Performance of Two-Layer Microchannels

  • S.I.: Computations & Experiments on Dynamics of Complex Fluid & Structure
  • Published:
Experimental Techniques Aims and scope Submit manuscript

Abstract

This paper compares the hydrothermal performance of two-layer microchannels with the divergent and convergent walls. The heat transfer coefficients, pumping power, and entropy production are investigated via the fluid-solid conjugate hydrothermal simulation. The results showed that in microchannels, the divergent walls reduce both the pumping power and average Nu number, while increase the thermal resistance and the solid base temperature. The convergent walls increase the pumping power and average Nu number and decline the thermal resistance and base temperatures. The microchannels with high TF values (more divergent) are not hydrothermally optimal as compared to those with low TF values (more convergent). For the Re number of 400, with changing TF from 1 to 0.5, the pumping power and the Nu number increase about 99% and 10%, respectively. However, by changing the TF from 1 to 2 (or \(\frac{1}{0.5}\)), the pumping power and the Nu number decrease about 101% and 18%, respectively. On the other hand, in the same Re number, by changing the TF from 1 to 0.5, the thermal resistance decreases by 9%. However, by increasing the TF value from 1 to 2, thermal resistance rises by 16%. Finally, it can be found that the negative effect of divergence on thermal resistance is greater than the positive effect of convergence on thermal resistance. In general, the divergent microchannels generate lower frictional entropy and higher thermal entropy. Also, in the divergent microchannels, the production of thermal entropy is higher than the frictional one, while in the convergent microchannels the production of frictional entropy is greater.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14

Similar content being viewed by others

Abbreviations

A:

Channel inlet area [m2]

C p :

Specific heat capacity [Jkg−1K−1]

Dh :

Hydraulic diameter [m]

d :

Diameter [m]

H:

Height of each layer [mm]

h m :

Mean convective heat transfer coefficient [Wm−2K−1]

k :

Thermal conductivity [Wm−1K−1]

Lx :

Length of heat sink [mm]

Ly :

Width of heat sink [mm]

Lz :

Height of heat sink [mm]

N :

Number of channels

Nu m :

Average Nu number

p :

Pressure [Pa]

q " :

Heat flux [Wm−2]

Re:

Re number

R th :

Thermal resistance [KW−1]

Sf :

Frictional entropy production [Wm−3K−1]

Sh :

Thermal entropy production [Wm−3K−1]

T:

Temperature [K]

TF:

Tapered Factor

\({\overline{\mathrm{T}}}_{\mathrm{s}}\) :

Mean temperature of the solid part [K]

v, v, and w:

Velocity components of fluid [ms−1]

W:

Total width of microchannel [mm]

Wc :

Width of microchannel [mm]

Ws :

Width of walls between two microchannels [mm]

p :

Pressure loss [Pa]

δ :

Thickness of all surfaces [mm]

ρ :

Density [kgm−3]

μ :

Dynamic viscosity [Pa.s]

Ω:

Pumping power [W]

Φ:

Viscous dissipation term of fluid flow

∇:

The differential operator given in Cartesian coordinates

c :

Microchannel

f :

Fluid

in :

Inlet

out :

Outlet

m:

Mean

max:

Maximum

s:

Solid part

w:

Water

References

  1. Hetsroni G, Mosyak A, Segal Z (2001) Nonuniform temperature distribution in electronic devices cooled by flow in parallel microchannels. IEEE Trans Compon Pack Tech 24:16–23

    Article  Google Scholar 

  2. Tuckerman DB, Pease RFW (1981) High-performance heat sinking for VLSI. IEEE Electron Device Lett 2:126–129

    Article  Google Scholar 

  3. Vafai K, Zhu L (1999) Analysis of two-layered micro-channel heat sink concept in electronic cooling. Int J Heat Mass Transf 42:2287–2297

    Article  CAS  Google Scholar 

  4. Wei X, Joshi Y, Patterson MK (2007) Experimental and numerical study of a stacked microchannel heat sink for liquid cooling of microelectronic devices. J Heat Transf 129:1432–1444

    Article  CAS  Google Scholar 

  5. Xie G, Liu Y, Sunden B, Zhang W (2013) Computational study and optimization of laminar heat transfer and pressure loss of double-layer microchannels for chip liquid cooling. J Therm Sci Eng Appl 2:011004

    Article  Google Scholar 

  6. Wu JM, Zhao JY, Tseng KJ (2014) Parametric study on the performance of double-layered microchannels heat sink. Energy Convers Manag 80:550–560

    Article  Google Scholar 

  7. Shen H, Xie G, Wang CC (2020) Thermal performance and entropy generation of novel X-structured double layered microchannel heat sinks. J Taiwan Inst Chem Eng 111:90–104

    Article  CAS  Google Scholar 

  8. Shen H, Jin X, Zhang F, Xie G, Sunden B, Yan H (2017) Computational optimization of counter-flow double-layered microchannel heat sinks subjected to thermal resistance and pumping power. Appl Therm Eng 121:180–189

    Article  Google Scholar 

  9. Sarvar-Ardeh S, Rafee R, Rashidi S (2021) Hybrid nanofluids with temperature-dependent properties for use in double-layered microchannel heat sink; hydrothermal investigation. J Taiwan Inst Chem Eng 124:53–62

    Article  CAS  Google Scholar 

  10. Ermagan H, Rafee R (2018) Geometric optimization of an enhanced microchannel heat sink with superhydrophobic walls. Appl Therm Eng 130:384–394

    Article  Google Scholar 

  11. Ermagan H, Rafee R (2018) Numerical investigation into the thermo-fluid performance of wavy microchannels with superhydrophobic walls. Int J Therm Sci 132:578–588

    Article  Google Scholar 

  12. Heidarian A, Rafee R, Valipour MS (2020) Effects of hydrophobicity on the thermohydraulic performance of the microchannel with nanofluids. Int Commun Heat Mass Transf 117:104758

    Article  CAS  Google Scholar 

  13. Heidarian A, Rafee R, Valipour MS (2021) Hydrodynamic analysis of the nanofluids flow in a microchannel with hydrophobic and superhydrophobic surfaces. J Taiwan Inst Chem Eng 124:266–275

    Article  CAS  Google Scholar 

  14. Ho CJ, Chang PC, Yan WM, Amani M (2018) Comparative study on thermal performance of MEPCM suspensions in parallel and divergent minichannel heat sinks. Int Commun Heat Mass Transf 94:96–105

    Article  Google Scholar 

  15. Ho CJ, Chang PC, Yan WM, Amani P (2018) Efficacy of divergent minichannels on cooling performance of heat sinks with water-based MEPCM suspensions. Int J Therm Sci 130:333–346

    Article  CAS  Google Scholar 

  16. Ho CJ, Chang PC, Yan WM, Amani P (2018) Thermal and hydrodynamic characteristics of divergent rectangular minichannel heat sinks. Int J Heat Mass Transf 122:264–274

    Article  CAS  Google Scholar 

  17. Ho CJ, Hsu ST, Jang JH, Hosseini SF, Yan WM (2020) Experimental study on thermal performance of water-based nano-PCM emulsion flow in multichannel heat sinks with parallel and divergent rectangular mini-channels. Int J Heat Mass Transf 146:118861

    Article  CAS  Google Scholar 

  18. Ho CJ, Hsu ST, Jang JH, Rashidi S, Yan WM (2020) Water-based nano-PCM emulsion flow and heat transfer in divergent mini-channel heat sink—an experimental investigation. Int J Heat Mass Transf 148:119086

    Article  CAS  Google Scholar 

  19. Ahmed SS, Rageb AMA (2020) Thermal performance study of parallel and radial divergence microchannel arrangement using numerical method. J Mech Eng Res Develop 43:22–33

    Google Scholar 

  20. Ali AYM, Abo-Zahhad EM, Elqady HI, Rabie M, Elkady MF, Ookawara S, El-Shazly AH, Radwan A (2021) Thermal analysis of high concentrator photovoltaic module using convergent-divergent microchannel heat sink design. Appl Therm Eng 183:116201

    Article  Google Scholar 

  21. Dehghan M, Daneshipour M, Valipour MS, Rafee R, Saedodin S (2015) Enhancing heat transfer in microchannel heat sinks using converging flow passages. Energy Conv Manag 92:244–250

    Article  Google Scholar 

  22. Dehghan M, Daneshipour M, Valipour MS (2018) Nanofluids and converging flow passages: a synergetic conjugate-heattransfer enhancement of micro heat sinks. Int Commun Heat Mass Transf 97:72–77

    Article  CAS  Google Scholar 

  23. Dehghan M, Vajedi H, Daneshipour M, Pourrajabian A, Rahgozar S, Ilis GG (2019) Pumping power and heat transfer rate of converging microchannel heat sinks: errors associated with the temperature dependency of nanofluids. J Therm Anal Calorim 140:1267–1275

    Article  Google Scholar 

  24. Duryodhana VS, Singh A, Singh SG, Agrawal A (2015) Convective heat transfer in diverging and converging microchannels. Int J Heat Mass Transf 80:424–438

    Article  Google Scholar 

  25. Ermagan H, Rafee R (2018) Effect of pumping power on the thermal design of converging microchannels with superhydrophobic walls. Int J Therm Sci 132:104–116

    Article  Google Scholar 

  26. Hung TC, Sheu TS, Yan WM (2012) Optimal thermal design of microchannel heat sinks with different geometric configurations. Int Comm Heat Mass Transf 39:1572–1577

    Article  Google Scholar 

  27. Osanloo B, Mohammadi-Ahmar A, Solati A, Baghani M (2016) Performance enhancement of the double-layered micro-channel heat sink by use of tapered channels. Appl Therm Eng 102:1345–1354

    Article  Google Scholar 

  28. Wong KC, Ang ML (2017) Thermal hydraulic performance of a double-layer microchannel heat sink with channel contraction. Int Comm Heat Mass Transf 81:269–275

    Article  Google Scholar 

  29. Kumar A, Nath S, Bhanja D (2018) Effect of nanofluid on thermo hydraulic performance of double layer tapered microchannel heat sink used for electronic chip cooling. Num Heat Transf Part A Applic 73:429–445

    Article  CAS  Google Scholar 

  30. Sohel MR, Saidur R, Hassan NH, Elias SS, Khaleduzzaman SS, Mahbubul IM (2013) Analysis of entropy generation using nanofluid flow through the circular microchannel and minichannel heat sink. Int Commun Heat Mass Transf 46:85–91

    Article  CAS  Google Scholar 

  31. Azadi M, Hosseinirad E, Hormozi F, Rashidi S (2020) Second law analysis for nanofluid flow in mini-channel heat sink with finned surface: a study on fin geometries. J Therm Anal Calorim 140:1883–1895

    Article  CAS  Google Scholar 

  32. Shahsavar A, Jafari M, Talebizadehsardari P, Toghraie D (2021) Hydrothermal and entropy generation specifications of a hybrid ferronanofluid in microchannel heat sink embedded in CPUs. Chinese J Chem Eng 32:27–38

    Article  CAS  Google Scholar 

  33. Ahammed N, Asirvatham LG, Wongwises S (2016) Entropy generation analysis of graphene–alumina hybrid nanofluid in multiport minichannel heat exchanger coupled with thermoelectric cooler. Int J Heat Mass Transf 103:1084–1097

    Article  CAS  Google Scholar 

  34. Adio SA, Alo TA, Olagoke RO, Olalere AE, Veeredhi VR, Ewim DRE (2021) Thermohydraulic and entropy characteristics of Al2O3-water nanofluid in a ribbed interrupted microchannel heat exchanger. Heat Transf 50:1951–1984

    Article  Google Scholar 

  35. Shahsavar A, Entezari S, Askari IB, MuhammadAli H (2021) The effect of using connecting holes on heat transfer and entropy generation behaviors in a micro channels heat sink cooled with biological silver/water nanofluids. Int Commun Heat Mass Transf 123:104929

    Article  CAS  Google Scholar 

  36. Khosravi R, Rabiei S, Khaki M, Safaei MR, Goodarzi M (2021) Entropy generation of graphene–platinum hybrid nanofluid flow through a wavy cylindrical microchannel solar receiver by using neural networks. J Therm Anal Calorim 145:1949–1967

    Article  CAS  Google Scholar 

  37. Manay E, Akyürek EF, Sahin B (2018) Entropy generation of nanofluid flow in a microchannel heat sink. Resul Phys 9:615–624

    Article  Google Scholar 

  38. Bejan A (2013) Convection heat transfer, 4th edn. John Wiley & Sons, Hoboken, New Jersey

    Book  Google Scholar 

  39. Azmi WH, Sharma KV, Mamat R, Alias ABS, Misnon II (2012) Correlations for thermal conductivity and viscosity of water based nanofluids. IOP Conf Ser Mater Sci Eng 36:012029

    Article  Google Scholar 

  40. Versteeg HK, Malalasekera W (2007) 2nd edition. Pearson education, London, England

    Google Scholar 

  41. Thome JR (2006) The new frontier in heat transfer: microscale and nanoscale technologies. Heat Transf Eng 27:1–3

    Article  CAS  Google Scholar 

  42. Ghahremannezhad A, Xu H, Nazari MA, Ahmadi MH, Vafai K (2019) Effect of porous substrates on thermohydraulic performance enhancement of double layer microchannel heat sinks. Int J Heat Mass Transf 131:52–63

    Article  CAS  Google Scholar 

  43. Giangaspero G, Sciubba E (2013) Application of the entropy generation minimization method to a solar heat exchanger: a pseudo-optimization design process based on the analysis of the local entropy generation maps. Energy. 58:52–65

    Article  Google Scholar 

  44. Bejan A (2013) Entropy generation minimization: the method of thermodynamic optimization of finite-size systems and finite-time processes. CRC press, New York

    Book  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to R. Rafee.

Additional information

Publisher’s Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sarvar-Ardeh, S., Rafee, R. & Rashidi, S. A Comparative Study on the Effects of Channel Divergence and Convergence on the Performance of Two-Layer Microchannels. Exp Tech 47, 109–122 (2023). https://doi.org/10.1007/s40799-022-00546-9

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s40799-022-00546-9

Keywords

Navigation