Introduction

Metal chalcogenides such as CdS [1], CdSe [2], Ag2S [3], Sb2S3 [4], Bi2S3 [5] and Sb2Se3 [6] have recently attracted considerable attraction of researchers due to their potential applications in electrical and optical devices. Among these materials, antimony selenide (Sb2Se3) is a group V2–VI3 layered structured direct band gap semiconductor with orthorhombic crystal structure [7]. Sb2Se3 displays a narrow band gap of 1.1–1.3 eV, [810] which approaches the ideal Shockley–Queisser value, [11] and has the ability to extend light harvesting over the near-IR region up to approximately 1000 nm. Besides, the relative positions of the conduction band edges of nanostructured Sb2Se3 and SnO2 display favourable energetics for electron transfer at their interface [12]. In addition, theoretical calculations performed by Giustino et al. [9, 10] demonstrated the improved performance of Sb2Se3-based devices compared to Sb2S3 based cells, and suggested Sb2Se3 as a promising candidate for achieving 20 % PCE. In spite of these advantages, Sb2Se3-based solar cells have rarely been experimentally demonstrated. Of these one is photoelectrical solar cell fabricated using a Sb2Se3 photoanode prepared by chemical bath deposition (CBD) reported by Bhattacharya et al. [13]. Second one is based on electrodeposited Sb2Se3 thin films in TiO2/Sb2Se3/CuSCN planer heterojunction solar cells reported by Zaera et al. [14]. However, only one report is available on photovoltaic performance of Sb2Se3 as a sensitizer spin coated on TiO2 photoanode in semiconductor sensitized solar cell applications [6]. Conversely, the reports available on Bi2S3 and Sb2S3 sensitized SnO2 photoanode-based solar cells are limited [4, 5], which showed very low power conversion efficiency (PCE) as compared to other nanocrystalline semiconductor sensitized solar cells. Till date, TiO2 has widely been used as photoanode material in most of the SSSCs [15]. However, the promising optical and electrical properties of SnO2, such as higher electronic mobility and large band gap (3.8 eV), draw the attention of researchers towards it as an alternative photoanode for SSSC. Furthermore, SnO2 has a 0.4 V more positive band edge as compared to TiO2; hence, effective charge injection into E CB of SnO2 from excited sensitizer is expected compared to TiO2 [12]. In spite of merits of these semiconductor materials for its solar cell application, reasons for the low conversion efficiencies of cells based on stibinite family members still elude better understanding. Studies on different factors responsible for the photoconversion in these cells need to be carried out and optimized for obtaining the theoretically projected efficiencies of these nanostructured excitonic solar cells. Therefore, to investigate the effect of various parameters such as photoanode properties, counter electrode, electrolyte and sensitization time of photoanode, which decide performance of cells based on Sb2Se3 still need further studies and optimization.

In this work, porous SnO2 photoelectrodes have been prepared by doctor blade method. Sensitization of SnO2 photoelectrode with nanocrystalline Sb2Se3 has been achieved using chemical bath deposition by varying the sensitization time from 30 to 120 min. To the best of our knowledge, first time we are exploring the SnO2/Sb2Se3 combination in semiconductor sensitized solar cells and of the many influencing factors, the effect of sensitization time is given emphasis in the present study.

Experimental

Materials

All chemicals [antimony chloride (SbCl3) (Merck), sodium sulphite (SRL), selenium metal powder (Thomas baker), triethanolamine (TEA) (SRL)] were of the highest purity available and they were used without further purification.

Preparation of SnO2 photoanode

To make SnO2 paste, 0.5 gm of SnO2 powder was mixed with ethanol, acetic acid, ethylene glycol and α-terpineol in mortar and pestle for 40 min, then SnO2 film was prepared on fluorine-doped tin oxide (FTO) glass by doctor blade method. After drying, all samples were annealed at 450 °C for 1 h.

Chemical bath deposition of Sb2Se3 on porous SnO2 photoanode

In the present synthesis, solutions of SbCl3 (0.01 M; 10 ml) and Na2SeSO3 (0.01 M; 10 ml) were prepared in acetone and double distilled water, respectively, in two different beakers, wherein SbCl3 acts as a precursor of Sb3+ and Na2SeSO3 that of Se2−. TEA (20 %; 5 ml), a complexing agent, was then added to the bath containing antimony source. The solution containing selenium source was then slowly added to the bath containing Sb3+ and TEA. The deposition process of Sb2Se3 was considered to be based on slow release of Sb3+ and Se2− ions in the solution, which was achieved using TEA. TEA controls the Sb3+ ion concentration and allows for obtaining soluble species of Sb3+ in the bath. The pH of the combined bath was adjusted to be around 8–10, by adding few drops of 1 M NaOH solution. The previously prepared SnO2 photoelectrodes were introduced vertically into this bath containing both Sb3+ and Se2−, at room temperature for the deposition of Sb2Se3 over the porous nanocrystalline SnO2. After carrying out sensitization for different time durations of about 30, 60 and 120 min, the photoelectrodes were withdrawn from the bath and the corresponding photoanodes were named as P-30, P-60 and P-120, respectively. The sensitized photoelectrodes were observed to be coated with increased darkening of brownish tinge of the photoanodes from P-30 to P-120. This may be due to the enhanced level of deposition of nanocrystalline Sb2Se3 onto the bare photoanodes of SnO2 with increase in sensitization time.

Solar cell assembly

Preparation of electrolyte and counter electrode

  1. (a)

    Electrolyte: The aqueous solution of polysulphide electrolyte was prepared using the 0.5 M Na2S, 0.1 M sulfur powder and 0.2 M KCl.

  2. (b)

    Counter electrode: To prepare the counter electrode, the FTO glass was washed with acetone, water, and ethanol. After removing contaminants, carbon-coated counter electrode was prepared on the conductive side of the FTO substrate using mild flame.

For cell assembly, the carbon-coated FTO was used as a counter electrode. The Sb2Se3 sensitized SnO2 photoelectrode and counter electrode were clamped together into a sandwich type configuration with a droplet of polysulphide electrolyte injected between them. The fabricated solar cells using photoelectrodes P-30, P-60 and P-120 were named C-30, C-60 and C-120, respectively, and characterized to study their photovoltaic performance.

The analysis of structural, morphological properties and elemental composition of unsensitized SnO2 photoanode and Sb2Se3 sensitized photoanode of SnO2 was carried out using X-ray diffractometry (XRD) (model: XRD, Rigaku “D/B max −2400”, Cu K α  = 0.154 nm), scanning electron microscopy (SEM) (model: JEOL-JSM 6360-A) and energy-dispersive X-ray spectroscopy (EDAX), respectively. A UV–Vis spectrophotometer (model: JASCO V-670) was used to record optical absorption spectra of unsensitized and sensitized photoelectrodes in diffused reflectance mode in the range 200–800 nm at room temperature. The cell performance was measured by a semiconductor characterization unit [Keithley 2420 (source meter)] under illumination of 30 mW cm−2.

Results and discussions

Structural analysis of bare SnO2 and SnO2/Sb2Se3 photoanodes

Figure 1 shows diffraction pattern for unsensitized SnO2 photoelectrode with defined peaks at 2θ = 26.63°, 34.07°, 38.20°, 52.18° and 55.19° corresponding to the diffraction from planes which confirm its tetragonal phase (JCPDS file no: 41-1445). Figure 1 also shows the diffraction patterns related to P-10, P-20 and P-30, respectively. P-30, P-60 and P-120 show diffraction signatures corresponding to both, Sb2Se3 and SnO2. In P-30, P-60 and P-120, Sb2Se3 nanocrystals appeared in the orthorhombic phase (JCPDS file no: 72-1184).

Fig. 1
figure 1

XRD spectra of bare SnO2 and SnO2/Sb2Se3 photoanodes sensitized with different deposition times; P-30: 30 min, P-60: 60 min and P-120: 120 min

Optical properties of bare SnO2 and SnO2/Sb2Se3 photoanodes

The absorption spectra of the unsensitized SnO2, P-30, P-60 and P-120 are shown in Fig. 2. It is seen from the figure that the absorption for unsensitized SnO2 is limited to the ultraviolet region of electromagnetic spectrum. However, for all sensitized photoelectrodes, the absorbance is enhanced in the visible region. It may be noted that the intensity of the absorption spectra increases in the visible region from 400 to 600 nm with the increasing sensitization time from P-30 to P-120. This fact suggests that amount of loading of a sensitizer increases with increase of loading time resulting in enhanced absorption of visible light from P-30 to P-120. Also, there is an apparent red shift in the absorption feature from P-30 to P-120, which is probably a consequence of increase in particle size of sensitizer with increase of deposition time and may be attributed to the aggregation of sensitizer on the surface of bare photoelectrode. This observation is in accordance with the other metal chalcogenides including Sb2Se3 deposited with SILAR technique [9, 16].

Fig. 2
figure 2

Optical absorption spectra of bare SnO2 and SnO2/Sb2Se3 photoanodes sensitized with different deposition times; P-30: 30 min, P-60: 60 min and P-120: 120 min

Morphological and elemental analysis of SnO2/Sb2Se3 photoanodes

To further analyse the effect of sensitization time on the SnO2 photoelectrode, morphology of both bare and sensitized photoelectrode was studied. Figure 3 shows the scanning electron micrographs of Sb2Se3 sensitized SnO2 photoelectrode with different sensitization times. It is clearly seen from Fig. 3 that the pores in SnO2 photoelectrode are filled up with nanocrystalline Sb2Se3. The pore-filling apparently increased with increase of deposition time from P-30 to P-120. In addition to this, there is no observable alteration in the surface quality and structure of the SnO2 photoelectrodes with the increase in sensitization time.

Fig. 3
figure 3

Elemental (% atomic) analysis of bare SnO2 and SnO2/Sb2Se3 photoanodes sensitized for 30 min

Supplementary elemental analysis by energy-dispersive X-ray spectroscopy (EDAX) for unsensitized and sensitized photoelectrode was carried out and shown in Fig. 4. EDAX spectrum for unsensitized film reveals the presence of only Sn and O, while that of all sensitized films show the presence of Sb and S in addition to Sn and O. The quantitative analysis obtained by EDAX shows an overall increment in the amount of Sb and Se from P-30 to P-120, with increasing deposition time. It is also observed that Sb/Se ratio leads to the average stoichiometric value of 2/3 for sensitization time of 120 m (Table 1). Therefore, the XRD results along with EDAX spectrum analysis demonstrate sensitization of SnO2 qualitatively using CBD.

Fig. 4
figure 4

SEM images of SnO2/Sb2Se3 photoanodes sensitized with different deposition times; P-30: 30 min, P-60: 60 min and P-120: 120 min

Photovoltaic performance analysis

The photovoltaic performance of solar cells C-30, C-60 and C-120 was investigated by conducting photocurrent density (J) versus voltage (V) measurements. Figure 5 shows photocurrent density (J) versus photovoltage (V) characteristics curves of the fabricated solar cells namely, C-30 and C-60. The photovoltaic parameters like short circuit current density (J sc), open circuit voltage (V oc), fill factor (FF) and photovoltaic efficiency (η) are obtained from the J–V curves and listed in Table 2.

Fig. 5
figure 5

J-V characteristics of cells C-30 and C-60 fabricated with SnO2/Sb2Se3 photoanodes sensitized with deposition times of 30 and 60 min, respectively

It is observed from the Table 2 that, with increase in sensitization time, the value of J sc increases, while V oc shows decrease in its value from C-30 to C-60. However, in spite of better optical absorbance of P-120 vis-à-vis others, cell fabricated using it does not show considerable photovoltaic performance. This may be due to the over aggregation of sensitizer over the surface of the photoanode.

Table 1 Elemental (% atomic) analysis of bare SnO2 and SnO2 photoanodes sensitized with Sb2Se3

With increase of sensitization time, the optical absorption spectra as given in Fig. 2 clearly show an enhanced amount of loading of the sensitizer into the photoelectrodes. This is evident from the improved optical absorption in the visible region. Such an enhanced absorption of light in the visible region leads to generation of increased number density of excitons at the electrode–electrolyte interface. The excitons so generated get dissociated at the SnO2/Sb2Se3 interface due to the favourable interfacial band energetics (see Fig. 6) leading to effective electron injection from excited Sb2Se3 to the conduction band of SnO2 [15], which further results in improved photocurrent (J) from C-30 to C-60 and hence J sc in from C-30 to C-60.

Fig. 6
figure 6

Schematic showing band energetics of SnO2/Sb2Se3 interface

But, such an aggregation of sensitizer may cause to delay the transfer of excited electrons from sensitizer to the conduction band of SnO2, giving rise to the recombination of excited electron at electrode–electrolyte interface. This probable reason depicted in schematic form in Fig. 7 apparently explains the reduction of V oc, for C-60.

Fig. 7
figure 7

Cartoon showing recombination of excited electron at SnO2/Sb2Se3-electrolyte interface due to aggregation

However, as discussed earlier in optical analysis, optical absorption enhances with increase in deposition time, which may be attributed to the further aggregation of sensitizer in P-120. In spite of enhanced absorption in P-120, the increased number density of sensitizer molecules in it, may have offered the increased grain boundary resistance in C-120 vis-a-vis former, probably affected the photocurrent (J) and photovoltage (V).This probable reason depicted in schematic form in Fig. 7, which apparently rationalizes the poor values of photovoltage and photocurrent in C-120 and hence not incorporated in the Table 2. The same was confirmed by the Solis and Co-Workers [16].

Table 2 Photovoltaic parameters of Sb2Se3 sensitized SnO2 photoanode-based solar cell prepared with different sensitization time

Relatively better photovoltaic efficiency of C-30 vis-a-vis other cells may be obviously attributed to its improved photovoltaic parameters.

The performance observed in present study in terms of photoconversion efficiency (η) about 0.31 % is relatively greater than that of as-prepared spin-coated TiO2 photoanode with Sb2Se3-based solar cell showing efficiency of about 0.22 % reported by Seok et al. [6]. It can be seen from Fig. 6, showing band energetics of SnO2/Sb2Se3 interface, that conduction band (E CB) of Sb2Se3 lies well above the E CB of SnO2; hence, effective charge injection into E CB of SnO2 from excited Sb2Se3 is expected as compared to TiO2 [12]. This may be one of the probable reasons that Sb2Se3 in combination with SnO2 shows better performance. This suggests SnO2, potential alternative to conventional TiO2-based system in SSSC.

Conclusions

In the present report, we have demonstrated the photovoltaic performance of Sb2Se3 sensitized SnO2-based solar cells. The optical, morphological properties and photovoltaic characteristics of SnO2/Sb2Se3 photoanodes were analysed as a function of sensitization time. From the study, it may be concluded that sensitization time has a profound influence on all the photovoltaic parameters, thus, effecting the photoconversion efficiency of these cells. It is understood that the overall efficiency of a nanostructured solar cell may be improved by developing a conformal monolayer coating of sensitizer as this can improve the light harvesting efficiency besides mitigating the back electron transfer.

HMP is thankful to Departmental Research Development program, Savitribai Phule Pune University, Pune—07 for partial financial support. ANK is grateful to Prof. M. B. Rajendra Prasad for discussions during drafting to raise the quality of English and to make manuscript informative.