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Modeling and realization of work-space analysis of a piezoelectric actuator 2-DOF vibration-assisted swing cutting system

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Abstract

This paper presents some results achieved in the ultra-precision manufacturing, microelectronics engineering, as well as bioengineering applications of vibration-assisted swing cutting (VASC) technology, and describes the resolved and unresolved challenges presented by VASC manufacturing. In particular, it outlines the residual-height between adjacent trajectories in EVC process technology cannot be eliminated, which has the effect of alleviating this problem. Based on matrix-based compliance modeling, the stroke of the PZTs and the allowable stress of the material on the work-space were analyzed. Theoretical modeling was validated by finite element analysis (FEA). The results showed that the max-stroke of the PZTs and the Von Mises stress could reach up to 16.67 μm and 196.6 MPa in the theoretical, respectively. The max-stroke of the PZTs and the Von Mises stress could reach up to 19.50 μm and 158.9 MPa in the finite element analysis, respectively. Cutting experiment was carried out on the basis of VASC design and modeling, which further verified the large work-space and the VASC technology can suppress residual-height between adjacent trajectories effectively. Thus, the superior performances and easily achievable high surface machining accuracy well facilitate practical applications of the VASC system in micro-/nano machining.

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Acknowledgements

This research was financially supported by the Ministry of Science and Technology State Key Support Program (2016YFE0105100), MicroNano and Ultra-Precision Key Laboratory of Jilin Province (20140622008JC) and Science and Technology Development Projects of Jilin Province (20180101034JC, 20180201052GX, 20190201303JC), Education Department Scientific Research Planning Project of Jilin Provincial (JJKH20181038KJ).

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Authors and Affiliations

  1. Key Laboratory of Micro-Nano and Ultra-precision Manufacturing of Jilin Province, School of Mechatronic Engineering, Changchun University of Technology, Changchun, 130012, People’s Republic of China

    Mingming Lu, Jianzhong Chen, Dongpo Zhao, Jieqiong Lin, Zhimin Zhu & Bin Chen

  2. Department of Industrial, Welding and Systems Engineering, Ohio State University, 210 Baker Systems Building, 1971 Neil Avenue, Columbus, OH, 43210, USA

    Allen Yi

  3. School of Mechanical and Electrical Engineering, Changchun University of Technology, Changchun, Jilin, China

    Dongpo Zhao & Jieqiong Lin

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  1. Mingming Lu
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  2. Jianzhong Chen
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  3. Dongpo Zhao
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  4. Jieqiong Lin
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  5. Zhimin Zhu
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  6. Bin Chen
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  7. Allen Yi
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Correspondence to Jieqiong Lin.

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Lu, M., Chen, J., Zhao, D. et al. Modeling and realization of work-space analysis of a piezoelectric actuator 2-DOF vibration-assisted swing cutting system. Appl Nanosci 11, 777–785 (2021). https://doi.org/10.1007/s13204-019-01079-1

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  • DOI: https://doi.org/10.1007/s13204-019-01079-1

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