Introduction

Horizontal wells are applicable in low- as well as high-permeability gas reservoirs (Joshi 1991; Weihong et al. 2005). In low-permeability fields, horizontal wells drain larger volumes than vertical wells and provide an alternative way to achieve long penetration lengths to the formation. In addition, they reduce near-wellbore turbulence and enhance well deliverability in high-permeability gas formations (Chaudhry 2003). Nevertheless, well testing analysis in horizontal gas wells is more difficult compared to the vertical gas wells due to the complexity of mathematical models and assumptions (Joshi 1991).

Several efforts have been made to determine the productivity of gas wells. Brekke and Thompson (1996) developed an upscaling network simulator for comprehensive flow prediction of horizontal wells producing single-phase fluids. They predicted well productivity within an accuracy of 1% when compared to fine grid reservoir simulations. Dietrich and Kuo (1996) employed an explicit modeling procedure including high-resolution grid systems and eliminated the use of a well model to indicate that using typical field-scale grid systems yields overestimated the well productivity by as much as 50%, which is due to the Peaceman horizontal well model and grid effects. Raghavan and Ambastha (1998) introduced a mathematical model to estimate the productivity of multilateral completions. They also used the proposed model to investigate the impacts of reservoir properties and boundaries on multilateral well productivity. Basquet et al. (1999) considered the effect of cross-flow in multilayered reservoirs and proposed a semi-analytical approach to predict the productivity of complex wells. An experimental and theoretical investigation of multilateral/dual lateral horizontal well productivity in areally anisotropic reservoirs was presented by Yildiz (2005). These studies, however, did not provide an applicable incorporation of well testing and productivity estimation method for unconventional reservoirs. Clarkson et al. (2012) extended the dynamic-slippage concept to shale gas formations. They developed a numerical model that accounts for multi-mechanism flow and modified the modern rate-transient analysis methods to include the dynamic slippage and desorption effects. Clarkson (2013) then reviewed analytical, numerical and empirical methods of production analysis in unconventional gas reservoirs. He also provided field examples and discussed the future development of production data analysis techniques. Wattenbarger et al. (1998) and Xu et al. (2013) analyzed the production performance of naturally fractured tight gas wells. Although these papers provided detailed insight into either productivity evaluation techniques or production analysis in shale gas formations, a fast, simple and accurate productivity prediction approach is still required for horizontal wells in tight gas formations. This work focuses on the utilization of a backpressure test to evaluate horizontal gas well productivity in tight gas reservoirs via a straightforward superposition-based method.

The backpressure test is widely used to evaluate the productivity of individual gas wells (Al-Hussainy and Ramey Jr 1966; Fetkovich 1973). However, the long time for pressure stabilization and the vent of gas in low-permeability gas reservoirs makes this test inapplicable (Hui et al. 2014). Hui et al. (2014) proposed a modified backpressure test based on the idea of isochronal test to overcome the mentioned problems. On the other hand, the productivity calculation methods of isochronal test cannot be used in modified back pressure test data because it would result in overestimating the pressure drawdown, and therefore, underestimating the productivity. To address this issue, Hui et al. (2014) proposed the “process conversion-flowing pressure correction” method in which the bottom hole flowing pressure of the modified back pressure test should be transformed into the equivalent pressure of the isochronal test.

The traditional back pressure test consists of three or four continuous incremental production working systems, measuring the gas flow rate and the bottom hole flowing pressure at the stable values and then, shutting the well to recover the pressure to the average reservoir pressure (Hui et al. 2014). This approach is shown in Fig. 1a. As the gas rate and the bottom hole flowing pressure values are stabilized, this method can provide the value of productivity accurately. Having a low-permeability gas reservoir, given that the gas flow rate increases in each working system, it requires a long time for stabilization and vents a large amount of gases, which is detrimental for the environment. Thus, this approach cannot be a good choice for low-permeability gas reservoirs.

Fig. 1
figure 1

(after Hui et al. 2014)

Schematic representation of the backpressure test, isochronal test, and modified backpressure test

Cullender (1955) presented the isochronal test method that is schematically shown in Fig. 1b. It includes intermittent production and build-up for 3–4 working systems with the increasing rate at equal time intervals. Afterward, performing a long-time production continues until both the gas rate and the bottom hole flowing pressure reach the stability. Finally, the well will be shut to recover the pressure to the initial formation pressure. Using this approach, the flowing pressure does not need to reach the stabilization, but the frequent shut-in (build-up) periods among production intervals to recover the pressure to the initial reservoir pressure is the main disadvantage of this method. Moreover, the isochronal method is more complex than the backpressure method and requires a longer time to perform.

The need for multiple shut-in periods and the long time for stabilization in mentioned methods, which introduces economical environmental problems, was solved by Hui et al. (2014) after developing the modified backpressure test. In this method, well produces at identical working systems, the bottom-hole flowing pressure is not needed to reach stability and there is no need to shut-in the well. Before the final shut-in that allows pressure recovering back to the initial formation pressure, a prolonged production period was to make both production and flowing pressure reach stability so that the obtained productivity would demonstrate formation characteristics accurately. This process is shown in Fig. 1c. Other authors also provided studies on gas well testing methods and fluid flow through porous media (Daiyong et al. 2006; Liang et al. 2013; Xiaoping and Yun 2004).

If the equations of isochronal test productivity calculation were directly used for modified backpressure test data, the obtained productivity would be erroneous since there are no shut-in periods in the modified backpressure test and thus the pressure drop in each step will be affected by the previous one. Hence, the modified backpressure test method requires a new productivity calculation procedure. This study applied the “process conversion-flowing pressure correction” approach, first utilized by Hui et al. (2014) for vertical wells, into horizontal wells in anisotropic low-permeability gas reservoirs and presents the correct way of determining the productivity of a horizontal well if the viscosity is a pressure-dependent parameter.

Mathematical model

Hui et al. (2014) assumed a shut-in pressure build-up process between every two unsteady working systems of modified backpressure test to allow the pressure recover up to the initial formation pressure. Therefore, the converted bottom hole flowing pressure in modified backpressure must be corrected to the equivalent pressure in an isochronal test, assuming that all circumstances are identical in both tests. By doing so, the isochronal test calculation method is usable in modified backpressure test data. For a homogeneous infinite acting gas reservoir, the drawdown pseudo-pressure equation for a horizontal gas well in unsteady flow conditions is as follows (Chaudhry 2003):

$${({\Psi _i} - {\Psi _{{\text{wf}}}})_{{t_i}}}=\frac{{57.920 \times {{10}^{ - 3}}{T_{\text{f}}}{P_{{\text{sc}}}}}}{{kh{T_{{\text{sc}}}}}}{q_i}\left[ {\sum\limits_{{j=1}}^{i} {\frac{{{q_j} - {q_{j - 1}}}}{{{q_i}}}\log ({t_i} - {t_{j - 1}})+log\left( {\frac{k}{{\Phi {\mu _{{g_i}}}{c_i}r_{{\text{w}}}^{2}}}} \right) - 3.23+0.869S\prime } } \right]$$
(1)

where

$$S'=S+Dq$$
(2)

here S´ is the rate-dependent skin factor and D represents the non-Darcy flow coefficient [(MMSCF.D−1)−1]. The variables in Eq. (1) and the remaining equations of this study are in oilfield units. According to the literature, formation pressure affects the viscosity of the gas. Thus, to obtain realistic results, the gas viscosity should be considered as a parameter that is dependent on pressure. To accomplish this, the empirical formula proposed by Danesh (1998) was utilized to determine the gas viscosity. The non-Darcy flow coefficient D in Eq. (2) is another pressure-dependent variable. We use the Chaudhry (2003) relationship to account for the effect of pressure on D coefficient. The correlations of gas viscosity and non-Darcy flow coefficient are explained in “Appendix”.

If all circumstances are identical in both tests, the isochronal test flowing pseudo-pressure correction term can be obtained from Eq. (3):

$$\Delta {\Psi _i}=\frac{{57.920 \times {{10}^{ - 3}}{T_{\text{f}}}{P_{{\text{sc}}}}}}{{kh{T_{{\text{sc}}}}}}{q_i}\left[ {\sum\limits_{{j=1}}^{i} {\frac{{{q_j} - {q_{j - 1}}}}{{{q_i}}}\log ({t_i} - {t_{j - 1}}) - log({t_j} - {t_{j - 1}})} } \right]$$
(3)

Therefore, the conversion of pseudo-pressure from modified backpressure to the similar isochronal test can be performed by the following expression:

$${({\Psi _i} - {\Psi _{{\text{wf}}}})_{{\text{is}}{{\text{o}}_i}}}={({\Psi _i} - {\Psi _{{\text{wf}}}})_{{t_i}}} - \Delta {\Psi _i}$$
(4)

Equation. (4) represents the converted isochronal test drawdown pseudo-pressure at the \(j{\text{th}}\) working system from the identical modified backpressure test data. Hui et al. (2014), without considering the effect of pressure on viscosity and non-Darcy coefficient, validated the previous equations for the vertical gas wells. In horizontal wells, however, an equivalent well radius should be calculated to account for an anisotropic system.

$$r{\prime _{\text{w}}}=\frac{{{r_{{\text{eh}}}}\frac{L}{2}}}{{a\left[ {1+\sqrt {1 - {{\left( {\frac{L}{{2a}}} \right)}^2}} } \right]{{\left[ {\frac{{\beta h}}{{2{r_{\text{w}}}}}} \right]}^{\frac{h}{L}}}}}$$
(5)

where:

$${r_{{\text{eh}}}}={\left[ {\left( {\frac{L}{2}+{r_{{\text{ev}}}}} \right){r_{{\text{ev}}}}} \right]^{0.5}}$$
(6)

The parameters a and β can be calculated using the following expressions (Joshi 1991):

$$a=0.5L{\left[ {0.5+{{\left( {0.25+{{\left( {\frac{{2{r_{{\text{eh}}}}}}{L}} \right)}^4}} \right)}^{0.5}}} \right]^{0.5}}$$
(7)
$$\beta ={\left( {\frac{{{k_{\text{h}}}}}{{{k_{\text{v}}}}}} \right)^{0.5}}$$
(8)

Making use of Eq. (5) and substituting the equivalent value of rw in Eq. (1) allows the calculation process to be applied into horizontal wells. Moreover, Betta (β) parameter considers two different values for horizontal and vertical permeability in an anisotropic formation. Figure 2 summarizes the productivity analysis process for any working system.

Fig. 2
figure 2

Schematic view of productivity calculation process for any working system

Results and discussions

Validation of the method

In this section, a modified backpressure test was performed to estimate the productivity of the horizontal gas well. We consider a synthetic example that is created by commercial black oil simulator Eclipse 100 and perform six production periods as a working system, where each period lasts 8 h. Figure 3 depicts the configuration of the horizontal “well #1” in the synthetic reservoir. As we aim to evaluate the productivity in unstable working systems, we eliminate the prolonged production period in the synthetic example, which was explained as the last working system of modified backpressure test. Figures 4 and 5 show the gas rate and bottom-hole pressure of the test.

Fig. 3
figure 3

Schematic description of horizontal well #1 in a synthetic reservoir

Fig. 4
figure 4

Gas rate production vs. time in modified backpressure test at well #1

Fig. 5
figure 5

Bottom hole pressure vs. time in modified backpressure test at well #1

Table 1 shows the time of the test, flow rates, bottom hole pressure values of “well #1” associated with the productivity before (explicit use of isochronal test calculations for modified backpressure test) and after correction (equivalent isochronal test). The reservoir and fluid properties used in the simulation and calculation procedure are presented in Table 2. The uncertain models could be utilized as multiple realizations for developing upscaling network (Brekke and Thompson 1996) or field development purposes (Sefat et al. 2016). However, this study aims to develop a mathematical method for productivity calculation. Thus, similar to several previous works in the literature (Hui et al. 2013), since no real-field data is available in this study, the commercial black oil simulator (Eclipse 100) has been used as a reference and no uncertainty is associated with the input parameters. The idea is to perform a modified backpressure test in the synthetic field and validate the productivity values obtained by “process conversion-flowing pressure correction” approach by comparing them to those generated by the commercial simulator.

Table 1 Productivity test data of well #1
Table 2 The constant parameters

Figure 6 shows the pseudo-pressure difference per rate (the pseudo-pressure is usually reported per rate to obtain a linear behavior and interpret easily) versus rate obtained by three different methods; direct use of isochronal test (before correction), conversion to the equivalent isochronal test (after correction), numerical simulation results. The results show that the corrected data are in perfect agreement with the data calculated by the numerical model, which validates that the proposed method can successfully deliver the accurate productivity of a horizontal gas well.

Fig. 6
figure 6

Productivity analysis of horizontal well #1 using pseudo-pressure rate per rate vs. rate

Error analysis

As characteristics of the formation affect the difference between pseudo-pressure before and after correction, analysis of this difference would provide useful information about how “process conversion-flowing pressure correction” approach acts in horizontal gas wells. An error parameter is defined as the sum of square error between pseudo-pressure before (ti) and after (isoi) the correction. Large error value would show the negligible difference between the two items, which means that the explicit use of isochronal test calculations in modified backpressure test would result in erroneous productivity values. This error can be calculated using the following equation.

$${\text{Error}}=\sqrt {\sum\limits_{{i=1}}^{n} {{{\left[ {{{({\Psi _i} - {\Psi _{{\text{wf}}}})}_{{\text{is}}{{\text{o}}_i}}} - {{({\Psi _i} - {\Psi _{{\text{wf}}}})}_{{t_i}}}} \right]}^2}} }$$
(9)

We perform an analysis on the sensitivity of the error to the porosity, permeability (√kvkh), skin factor, formation thickness, and reservoir temperature. As the first case, Fig. 7 exhibits the effect of porosity of a homogeneous reservoir on the error parameter. The results show that the porosity does not affect the error value remarkably. However, the modified approach is more accurate in the reservoirs with lower porosity, as the corrected pseudo-pressure (isoi) approaches the isochronal-based pseudo-pressure (ti) in higher porosity formations.

Fig. 7
figure 7

The impact of porosity on the error between pseudo-pressure before and after correction

Figure 8 demonstrates that unlike the porosity, permeability has a noticeable effect on the pseudo-pressure error. It can be seen that in the low-permeability cases, the error extremely increases. This indicates that using the proposed method in this study is vital in lower permeability formations to avoid wrong productivity analysis.

Fig. 8
figure 8

The impact of permeability (√kvkh) on the error between pseudo-pressure before and after correction

Figure 9 depicts the sensitivity of pseudo-pressure error to the skin factor, showing that the error value increases when the skin value is higher. Although the effect of skin is lower than the permeability effect, it can be seen that in highly damaged formations, the “process conversion-flowing pressure correction” method is more important to obtain accurate productivity values.

Fig. 9
figure 9

The impact of skin factor on the error between pseudo-pressure before and after correction

Figure 10 exhibits the relationship between reservoir thickness and the pseudo-pressure error. The error shows similar behavior to the permeability, as it exponentially increases in the case of thin reservoirs. In addition, in formations with more thickness, there is even no need to drill a horizontal well, as it is known that horizontal wells are usually used in thin reservoirs. Thus, in thick reservoirs, where the radius of investigation of the horizontal well cannot cover the whole reservoir flow (drainage error), using the modified method becomes more needed to prevent false productivity values.

Fig. 10
figure 10

The impact of formation thickness on the error between pseudo-pressure before and after correction

Figure 11 displays the variation of pseudo-pressure error with different values of temperature. Based on the results, it is evident that the error linearly increases with the reservoir temperature increasing and thus it is necessary to use the new method to acquire the true productivity of horizontal gas well in higher temperature values. In fact, all variables that are linearly dependent on pseudo-pressure in Eq. (1) are in a relationship with the error parameter as well.

Fig. 11
figure 11

The impact of formation temperature on the error between pseudo-pressure before and after correction

Conclusion

This study applies a new approach for determining the accurate productivity of horizontal wells in tight gas formations. We use the modified backpressure test based on the idea of isochronal test and utilize the “process conversion-flowing pressure correction” method in horizontal gas wells to overcome the erroneous productivity values delivered by the direct use of isochronal test calculations. We validate this method for horizontal gas wells by applying it to the synthetic example and comparing the productivity obtained from numerical simulation with the productivity calculated by converting the process of modified backpressure test into the isochronal test.

We also performed an error analysis to investigate the difference between pseudo-pressure before and after correction to examine the importance of the proposed method in different conditions. It was shown that the error between true and false pseudo-pressure increases in lower porosity, more severe damage (higher skin), and/or higher temperature reservoirs. Results indicated that it is vital to correct the pseudo-pressure in low-permeability thin (tight) gas formations, as explicit use of isochronal test calculations results in highly erroneous pseudo-pressure and thus productivity in these conditions.

Appendix

Empirical correlation for gas viscosity by Danesh (1998)

$${\mu _{\text{g}}}={10^{ - 4}}.~a~.\exp \left( {b{{\left( {\frac{\rho }{{62.43}}} \right)}^c}} \right)~$$
(10)

where

$$a={\raise0.7ex\hbox{${(9.379+0.01009~M){T^{1.5}}}$} \!\mathord{\left/ {\vphantom {{(9.379+0.01009~M){T^{1.5}}} {(2019.2+19.26~M+T)}}}\right.\kern-0pt}\!\lower0.7ex\hbox{${(2019.2+19.26~M+T)}$}}~$$
(11)
$$b=3.448+0.1009~M+\left( {{\raise0.7ex\hbox{${986.4}$} \!\mathord{\left/ {\vphantom {{986.4} T}}\right.\kern-0pt}\!\lower0.7ex\hbox{$T$}}} \right)~$$
(12)
$$c=2.4 - 0.2~b$$
(13)

Correlation for non-Darcy flow coefficient by Chaudhry (2003)

$$D=\frac{{0.0518~{\gamma _{\text{g}}}~}}{{{\mu _{\text{g}}}~h~{r_{\text{w}}}~{k^{0.2}}}}~$$
(14)

The molecular weight \(M\) and specific gravity are assumed 16.043 and 0.553, respectively.