Introduction

In the water treatment for the potable water production, the adsorption on activated carbons remains an attractive challenge for the environmental protection. Activated carbon (AC) is composed of a substantially amorphous carbon material (Bansal et al. 1988; Bouchemal et al. 2012; Tawfik Saleh 2015), delivering highly porous texture, a large specific surface area, a good adsorption capacity and a thermal stability (Skodras et al. 2008; Li et al. 2013; Alswat et al. 2016). Recent developments in the physical adsorption have highlighted the applications of AC. In this regard, the adsorption of gases (Wang et al. 2012; Abiko et al. 2010; Balarak et al. 2017), the uptake of organophosphorus pollutants (Jayson et al. 1982), the retention of bacteriologic pollutants in aqueous electrolytes (Oya et al. 1993), the elimination of heavy metals (Lu et al. 2014; Gomez-Eyles et al. 2013) and chromate photoreduction (Dermèche et al. 2017) are mainly documented in the open literature. AC is also used in bleaching and deodorization of certain liquids and can further play a role as catalyst support in heterogeneous catalysis (Polcaro et al. 1993; Qi et al. 2012). As the water quality is more stringent by the World Health Organization, an increased interest was focused on adsorbents (Ghasemian et al. 2015), zeolites (Mekatel et al. 2015; Lemraski and Palizban 2015), clays (Boutra et al. 2017) and activated carbons (Belhamdi et al. 2016; Merzougui et al. 2011) which are widely summarized in review articles. The porosity of AC is crucial for the adsorption and remains improperly explored; it is developed after pyrolysis of the carbon precursor under inert atmosphere. Thus, the adsorption capacity is usually insufficient for the utilization to which it was designated and developing the porous texture of AC remains a priority goal. So, the first part of our work is devoted to the influence of chemical and physical activations using ZnCl2 and CO2 flow on the porous texture of AC obtained from Algerian dates pits. The elaboration of activated carbons is applied for the elimination of inorganic pollutants. In this respect, Cr(VI) is a hazardous compound, selected for the pollution tests, in aqueous media for the adsorption on AC. Chromate comes mainly from tanneries, plating and battery factories and gives rise to large-scale pollution. Therefore, the second part of the work aims at determining the water decontamination by photocatalysis (Saleh and Gupta 2012; Gupta et al. 2012). Indeed, the adsorption yield increases the abatement but becomes inefficient at low concentrations. At this level, the photocatalysis is a clean alternative for the water decontamination which reduces the chromate ions to less harmful forms (Cr3+) by photoelectrons (Rekhila et al. 2016). In this regard, the semiconductors with medium forbidden band are promising for the exploitation of a large part of the solar energy (Rekhila et al. 2013). The study focuses on the HCrO4 reduction under visible light on the hetero-system ZnCo2O4/TiO2. The charge transfer occurs iso-energetically and TiO2 acts a bridge between the conduction band (CB) of ZnCo2O4 and adsorbed HCrO4 ions. Nano-crystallites produce larger active surface areas with more photoelectrochemical sites, and the spinel ZnCo2O4 was prepared by chemical route at lower temperatures. It was selected because of its low cost, light absorption in the visible region and environmentally friendly characteristics (Guo et al. 2014).

Experimental setup

Preparation of activated carbons (AC)

Date pits (origin Algeria) are used for the preparation of activated carbons AC. At first, the stones were thoroughly washed with distilled water and dried in an air oven at 120 °C; such protocol was effective to facilitate crushing and grinding. A fraction particle size of between 0.5 and 1 mm was used for the preparation of activated carbons. AC prepared by combining physical and chemical activations was referred in the text as DZCO2: The precursor was impregnated with 7.32 mmol of ZnCl2 as chemical adjuvant in a solid form and then pyrolyzed at 800 °C (heating rate of 5 °C/min) under low N2 flow, followed by physical activation (800 °C) under CO2 flow (20 L h−1, 1 h) and cooled to room temperature. The sample was treated by HCl solution (0.1 M) under reflux ebullition (150 °C, 3 h) in order to eliminate the alkaline compounds and adjuvant excess. DZCO2 was recovered by filtration and thoroughly washed with distilled boiling water until the AgNO3 test on the filtrate became negative. Finally, DZCO2 was dried in air oven at 120 °C (24 h) and stored in glass bottles until use.

The specific surface area was determined with a Micrometrics ASAP 2010 equipment at 77 K. Before measurement, the powder was degassed under vacuum (150 °C, 12 h). The morphology of DZCO2 was studied by scanning electron microscopy (SEM) using a JEOL, JSM-6360LV microscope.

The HCrO4 stock solution (1 g L−1) was prepared by dissolving the accurate amount of K2Cr2O7 (Merck, 99%) in distilled water. The solutions with initial concentrations Co (30, 50, 70 and 100 mg L−1) were made up by dilution. Batch adsorption tests were carried out in 100-mL Erlenmeyer flasks placed in a thermostat shaker bath at 25 °C for 2 days. The adsorption study was realized at natural solution without any pH adjustment in order to avoid the interferences.

The kinetic study was realized for the adsorption equilibrium according to the following protocol: 50 mg of DZCO2 samples immersed in 100 mL of HCrO4 solutions with different concentrations Co for predetermined time intervals. The solutions were separated from adsorbent by centrifugation (4000 rpm, 5 min), and the HCrO4 concentration was analyzed with a UV–visible spectrophotometer (Jasco V-630); HCrO4 absorbs at 348 nm (ε = 1770 cm−1 mol−1 L) (Charlot 1961). The absorbance calibration curves were plotted versus the concentration of HCrO4. The sampling was performed every 15 min during the first hour and more spaced beyond 1 h. The adsorbed amount Qt (µmol/g), at time t, was calculated from the relation:

$$Q_{t} = \frac{V}{m}(C_{0} - C_{t} )$$
(1)

where Ct is the liquid concentration at time t, V the volume of the solution and m the mass of AC. The adsorption isotherms are useful for the knowledge of the adsorbate/adsorbent interactions, and several models for analyzing the adsorption equilibrium data exist.

The second part was devoted to the HCrO4 reduction under visible light on the hetero-system CoZn2O4/TiO2. The spinel ZnCo2O4 was prepared by co-precipitation; stoichiometric amounts of Co(NO3)2·5H2O (purity 99%, Merck) and Zn(NO3)2·6H2O (99%, Prolabo) were dissolved in distilled water. The solution was evaporated on a hot plate and heated at 150 °C for the nitrate decomposition until disappearance of brown NOx fumes. Then, the powder was ground in an agate mortar and reheated in a programmed furnace at 650 °C (10 °C min−1, 16 h) with three intermediate regrindings. TiO2 (99%) was supplied by Merck company. The phases were identified by X-ray diffraction (XRD) with a Mini-Diffractometer MD-10 using Cu Kα anticathode (λ = 0.15418 nm).

The forbidden band (Eg) was determined from the diffuse reflectance using a dual-beam spectrophotometer (Specord 200 Plus), and PTFE was used as standard. The point of zero charge (pzc) was simply obtained from the equilibrium pH of aqueous solution containing an excess of TiO2 powder using a digital pH meter (Schott CG 825).

The photoelectrochemical (PEC) study was performed in a conventional cell using Pt as auxiliary electrode. The electrical contact on the back pellet was made with silver paint. The electrode surface of the pellet sintered at 700 °C was polished with emery paper (grade 80). The potential of ZnCo2O4 was monitored by PGZ301 potentiostat (Radiometer analytical) and given against a saturated calomel electrode (SCE). The Mott–Schottky characteristic was plotted at a frequency 10 kHz.

The photocatalytic device was composed by a Pyrex reactor open to atmosphere; the temperature was fixed at 25 °C thanks to a thermostated bath. The catalyst powder (100 mg) was suspended in 100 mL of HCrO4 solution at different concentrations (8, 23, 32.5 and 43.5 mg L−1) at natural pH (~ 7). The Erlenmeyers were maintained in the dark overnight and then exposed to visible light under magnetic agitation (400 rpm); the light intensity (mW cm−2) was measured by a flux meter, and the concentration was determined as above.

Results and discussion

Characterization of activated carbons (DZCO2)

Textural characterization

The textural characteristics of DZCO2 gave a specific surface area of 1192 m2 g−1 from the BET method through the N2 adsorption isotherms. The mesoporous (Vmeso,  = 3.7–50 nm), macroporous (Vmacro,  > 50 nm) and microporous volumes (Vmicro,  < 3.7 nm) were obtained from mercury intrusion porosimetry. The elemental analysis of the spinel confirmed the presence of Zn, Co and O. The crystallite size of ZnCo2O4 (L ~ 45 nm) was evaluated from the full width at half maximum (FWHM).

The microstructure of DZCO2 produced from date pits was examined by SEM images. Figure 1 shows a rough surface with narrow cavities; this property is characteristic of lignocellulosic material indicating that the structure of the precursor is preserved after pyrolysis. The external morphology of DZCO2 shows homogeneous cavities on the surface, resulting from the evaporation of the chemical adjuvant during the chemical activation (up to 800 °C), followed by the physical activation under CO2 flow. The combined activations liberate the occupied spaces and increase the specific surface area. These results prompted us to test our sample for the adsorption of inorganic pollutant, and hexavalent chromate was selected for the tests.

Fig. 1
figure 1

SEM image of DZCO2 activated chemically with ZnCl2 and pyrolyzed at 800 °C, then physically by CO2

Adsorption of chromate under static conditions on AC

The adsorption processes from aqueous solutions of K2Cr2O7 on DZCO2 were carried out at 25 °C. The behavior of DZCO2 obtained by chemical/physical activations was not identical; the volume Vmicro increases with raising temperature and reaches a value of 0.63 cm3 g−1 at 800 °C. DZCO2 has attractive properties for the HCrO4 adsorption which shows a good performance; the adsorption isotherm (Fig. 2) is of L-type according to the Giles classification. To exploit the results, we have determined the maximum adsorption (Qmax = 46.72 mg/g) and the Langmuir constant (KL = 0.12 L g−1, SM1) from the linearized adsorption isotherms which depend on both the porous texture and chemical nature of the surface. It is worth noting that this value is close to those given in the literature (SM2). At pH ~ 7, the species HCrO4 predominates and the small Qmax value is presumably due to the negative charge of chromate which is repelled by the negatively charged sites of DZCO2.

Fig. 2
figure 2

Adsorption isotherm of HCrO4 on DZCO2

Photocatalysis

Chromate remains toxic even at low concentrations, and its presence in water is strongly regulated because it is highly hazardous and presents risks for the human health. The maximum limit was set up at 0.5 mg L−1 by the World Health Organization. The environmental photoelectrochemistry is an emerging technology, highly recommended for the pollution abatement (Omeiri et al. 2008). According to the standard powder diffraction data (JPCDS No 00-023-1390), the XRD pattern is characteristic of single phase of the normal spinel Zn[Co]2O4 (Fig. 3) (Yuanyuan et al. 2017; Venkatachalam et al. 2017). The optical gap (Eg) of the ZnCo2O4 is determined from the plot (αhυ)2 versus the incident photon () (Fig. 4)

$$(\alpha h\nu )^{2} = {\text{ const}} \times (h\nu - \, E_{g} )$$
(2)

where α is the absorption coefficient. The intersection with the -axis gives a direct gap of 1.82 eV, due to dd transition coming from the crystal field splitting of Co3+ in octahedral coordination (t 32 g e 2 g ).

Fig. 3
figure 3

The powder XRD pattern of ZnCo2O4 prepared by sol–gel and calcined at 650 °C

Fig. 4
figure 4

The variation of (αhν)2 versus

The flat band potential (Efb) is crucial in photocatalysis, and its value (+ 0.26 V) is reliably obtained from the capacitance versus applied potential, by extrapolation of the linear part to the abscissa axis (C−2=0) (Fig. 5):

$$C^{ - 2} = \, (0.5 \times e\varepsilon \varepsilon_{0} N_{\text{A}} )^{ - 1} \{ E \, - \, E_{\text{fb}} \}$$
(3)

where NA is the holes concentration and ε the permittivity of ZnCo2O4. The negative slope characterizes p-type conduction for ZnCo2O4 where the holes are the majority carriers. The potential of the conduction band (− 1.49 V = Efb − Eg/e + Ea/e)Footnote 1 is negative enough to reduce HCrO4 into trivalent state (~ −0.53 V) (Fig. 6).

Fig. 5
figure 5

The Mott–Schottky plot of p-type ZnCo2O4 in neutral solution (pH ~ 7)

Fig. 6
figure 6

The energy band diagram of ZnCo2O4/TiO2/electrolyte junction of the photoelectrochemical cell

The charge transfer in heterogeneous system occurs between levels of similar energy, and TiO2 is used to mediate the electrons transfer since its conduction band is located midway between ZnCo2O4-CB and HCrO4. Coupled semiconductors improve the separation of (e/h+) pairs by synergetic effect and shift the spectral photoresponse toward longer wavelengths. Nano-crystallites of ZnCo2O4 prepared by chemical route give large active surface areas and more photocatalytic sites. ZnCo2O4 was chosen because of its light absorption over the visible region and chemical stability.

The sun spectrum overlaps the band gap of ZnCo2O4, and the reaction is kinetically governed by the electron flow in the sensitizer ZnCo2O4 because of the small diffusion length; therefore, nano-crystallites are attractive in such a case. The reduction in HCrO4 is non-spontaneous, and the solar energy is used for it reduction to less harmful valence; Cr3+ is less hazardous and can be easily adsorbed. Moreover, the free potential of p-ZnCo2O4 is more negative than the flat band potential (− 1.49 V), yielding a spontaneous reduction under illumination. The photoelectrons located in ZnCo2O4-CB (− 1.49 V) are injected into TiO2-CB (− 0.8 V) and subsequently transferred to HCrO4 species (Fig. 6):

$${\text{HCrO}}_{4}^{ - } + 7{\text{H}}^{ + } + 3{\text{e}}^{ - } \to {\text{Cr}}^{3 + } + 4{\text{H}}_{2} {\text{O}}\quad \left( {E^{^\circ } \, \sim \, 0.53\;{\text{V}}} \right)$$
(4)

The effect of the ZnCo2O4 dose in the hetero-system ZnCo2O4/TiO2 on the photocatalytic process was studied, and the maximal efficiency is obtained for a mass ratio (50/50%) (Fig. 7). At low doses; the number of incident photons is larger than that of the photoelectrochemical sites and the photoactivity increases with raising the ZnCo2O4 mass. Conversely, for higher doses, the performance decreases because the catalyst works as optical filter and reduces the light penetration; the light scattering and shadowing effect also account for the decreased performance.

Fig. 7
figure 7

The photocatalytic evolution of HCrO4 reduction (8 mg L−1) for various catalyst doses

The chromate concentrations in industrial effluents can reach 50 mg L−1 and the influence of the remaining HCrO4 concentration (Co’) is investigated in the range (8–43.5 mg L−1) (Fig. 8). The color of the solution weakens over time and turns to white, an evidence of chromate disappearance. The reduction in HCrO4 decreases when Co’ increases, because of the limited number of photocatalytic sites on the spinel surface. The photons flux is fixed, thus keeping constant the number of photoelectrons; so the increase in Co’ slows down the reduction because the remaining sites become less accessible due the inside porosity of ZnCo2O4 and repulsive forces between the HCrO4 ions and the catalyst bulk.

Fig. 8
figure 8

The first-order kinetic model of ZnCo2O4/TiO2 hetero-system for the HCrO4 reduction for various initial concentration

Conclusion

This paper has given an overview on the preparation, characterization and application of adsorbent material based on activated carbon from date pits for the treatment of water polluted by chromate. We emphasized that the development of the porous texture of the activated carbon prepared by combined activations depends mainly on the nature of the adjuvant. The HCrO4 adsorption of chromate on prepared adsorbent was carried out in a batch reactor, and the data were well filled by the Langmuir isotherm, while the adsorption kinetic followed a pseudo-first-order model. The remaining concentrations remain above the thresholds required by the water standard. Accordingly, the photoelectrochemical HCrO4 reduction is reported on the hetero-system ZnCo2O4/TiO2 to lower the concentration. The decay in the HCrO4 absorbance is attributed to visible light reduction since no change was observed in the dark. The photocatalysis was optimized with respect to the ZnCo2O4 dose and HCrO4 concentration, and a conversion of 82% was obtained.