Introduction

Bearing in mind the ubiquitous nature of arsenic in the environment, human exposure to arsenic is unavoidable (Mondal et al. 2006). Globally, the degree of non-occupational exposure to arsenic differs significantly; depending on the local geochemistry and the level and vicinity of anthropogenic activities such as smelting, petroleum refining, mining, herbicide and pesticide application and burning of fossil fuels (Mondal et al. 2006; Pillewan et al. 2011). Copper smelting creates a huge volume of wastewater containing large amounts of inorganic compounds such as heavy metals like lead, copper, zinc, iron, cadmium and bismuth and highly carcinogenic metalloid like arsenic species, poses a serious threat towards man, and the flora and fauna of our ecosystem contaminating the natural water tables (ground water and surface water) in the vicinity. In copper smelting wastewater the concentration of arsenic is as high as 1979 mg/L (Basha et al. 2008). With the aim of maintaining a good quality of fresh water resources, this wastewater must be treated so that the water can be reverted back to the ecosystems. Long-term exposure to arsenic contaminated water results in bladder, liver, kidney, skin and lung cancer as well as loss of appetite, pigmentation changes, muscular weakness, nausea and neurological disorders (Mandal and Suzuki, 2002). Arsenic in drinking water mainly exists as arsenite [As(III)] or arsenate [As(III)]. This is a matter of huge concern since As(III) is 25–60 fold more toxic and more mobile than As(V) (Morrison et al. 1989).

On the basis of investigation of the fatal effect of arsenic on human body, the maximum contaminant level (MCL) of arsenic in drinking water has been revised from 50 to 10 μg/L by the World Health Organization (WHO) in 1993 (WHO 1993) and the European Commission in 2003 (European commission Directive, 98/83/EC 1998). For implementing such a stricter MCL needs the development of simple, lucrative methods for the removal of arsenic from water or wastewater.

The techniques applied in the treatment of wastewater or contaminated water are generally categorized into three categories—physical (membrane processes, ion exchange, adsorption, electrocoagulation, electrochemical), chemical (oxidation-precipitation, coagulation) and biological (US EPA 2000; Mondal et al. 2006; Mohan and Pittman 2007). These can be carried out separately or in combination, depending on the level and category of contamination. With the purpose of achieving the estimated levels of contaminant removal, separate wastewater treatment techniques are assembled into a variety of systems, categorized as primary, secondary and tertiary wastewater treatments. Generally, both physical and chemical approaches are expensive and are not suitable for small-scale industries (Kundu and Gupta 2006; Singh and Pant 2006). Furthermore, most chemical methods increase the conductivity, pH and overall load of dissolved matter in the wastewater. In this respect, biological or biotreatment of wastewater is an amended choice (Renuka et al. 2015). Bioremediation as an alternative and green technology becomes encouraging for remediating the environmental contaminations (Kumari et al. 2006). It has several advantages such as outstanding performance, environmental friendly, possible recycling and low operational and maintenance cost to remediate arsenic from contaminated water (Zhang et al. 2008). However, issues related to disposal of sludge and dewatering have made researchers to find out other alternatives. The most general biological wastewater treatment practiced in the treatment of municipal and industrial wastewaters is the usage of activated sludge only (Radjenovic et al. 2009) or in combination with algae (Su et al. 2012). Over the last few years, it is tried to apply intensive microalgal cultures for performing the biological tertiary treatment of secondary wastewater (Oswald and Gottas 1957; De la Noüe et al. 1992).

Phycoremediation, the use of plants (including algae or lower plants for environmental clean-up) and associated microflora for the removal or biotransformation of contaminants containing nutrients, heavy metals, etc. from wastewater and CO2 from waste air. It seems to be an encouraging choice as a cost effective, non-invasive alternative to the currently available physicochemical contaminant remediation methods (Olguín 2003; Franchino et al. 2013; Richards and Mullins 2013). Wastewater treatment with microalgae or macroalgae, stated to as phycoremediation, is a term coined currently by John (2000). Remediation by algae is taken as a feasible choice for metal ion remediation leading to the improvement of water quality and sustainable development of aquatic systems (Kumar et al. 2007). The accumulation of heavy metals in algae includes two different methods, an initial rapid (passive) uptake followed by a much slow (active) uptake (Cho et al. 1994). During the passive uptake, metal ions are adsorbed on the cell surface within a comparatively short span of time (Gupta et al. 2006). However, active uptake of metals which is dependent on cell metabolism, results into transport of metal ions across the cell membrane (Raungsomboon et al. 2008; Chakraborty et al. 2011). Generally, various functional groups such as hydroxyl, amino, carboxyl, sulfhydryl, phosphoryl, etc. exist on the cell surface (Chojnacka et al. 2005). Microalgae play an important role in controlling metal ion concentration, since their functional ion that is located on the cell wall are able to bound ionic metal (Volesky 2007); sink or remove it by accumulation, adsorption or metabolization into substantial level (Priyadarshani et al. 2011).

Microalgae are superior in remediation methods because various toxic substances, as well as other wastes can be treated with algae and most significantly they are non-pathogenic. The menace of accidental discharge of contaminants into the atmosphere instigating human health and environmental issues can be escaped while algae are used to remediate. Algae use the wastes as nutritional sources and enzymatically degrade the contaminants. Metal ions and xenobiotics are recognized for being transformed/detoxified/or volatilized by algal metabolism (Muthukumaran et al. 2005). Algal growth can retain the water clean and make natural water more appropriate for human ingestion. As microalgae use CO2 as a carbon source, they can grow photoautotrophically without the adding an organic carbon source (Rao et al. 2011). Phycoremediation is mostly eye-catching since it has the capability for dealing with more than one problem on-site. The cultivation of algae in wastewater offers the combined advantages of treatment of the wastewaters, mitigation of greenhouse gases and at the same time creating algal biomass. This biomass can be used for multiple applications such as bioenergy resources (biogas and biofuels), food additives and protein supplements (human and animal feed), bio-ore for precious heavy metals, fertilizer, cosmetics, pharmaceuticals and other valued chemicals (Priyadarshani et al. 2011; Kumar et al. 2013; Sahu et al. 2013). The drawbacks of using microalgae for metal ion remediation are the requirement of energy for drying while using dead microalgae, necessity for being immobilized and has restricted use in the batch systems (Brinza et al. 2007), its small size, low mass index are easily degraded by microorganism (Soeprobowati and Hariyati 2013). It has been recommended that a living species shows better biosorption of metals than dead biomass, probably because of effective membrane binding and metabolic energy-dependent intracellular uptake (Terry and Stone 2002; Doshi et al. 2007). The selection of microalgae for being used in wastewater treatment is done by their robustness against wastewater and by their competence for growing in and taking up nutrients from wastewater (Olguín 2003).

ANN is one of the non-conventional tools based on data to model the adsorption phenomenon. Few investigators tried to develop an assessment of ANN as one valuable approach for predicting and simulating the removal process. Examples for application of AANs in water treatment are removal of arsenic by the modification of solid waste vegetable oil industry with Fenton reagent (FMSWVOI) (Jaafarzadeh et al. 2012), removal of Zn(II) ions from leachate by hazelnut shell (Turan et al. 2011a), adsorption of Cu(II) from industrial leachate by pumice (Turan et al. 2011b) and removal of lead ions by Nigella sativa seeds (black cumin) (Bingöl et al. 2012). ANN methods were compared because of their generalization and predictive abilities, sensitivity analysis as well as optimization efficiency in metal ion removal from wastewater (Turan et al. 2011a, b; Bingöl et al. 2012).

This paper explores the possibility of using living microalgae Chlorella pyrenoidosa for phycoremediation of arsenic-enriched water. Although a number of pioneering works have been reported on treatment of arsenic containing wastewater by various techniques, only a few studies on a microbial route for detoxification of arsenic has been reported so far. Algae can influence copper smelting wastewater in different ways such as: (1) Metal biosorption into the cell wall; (2) metal complex formation by EPS; (3) natural alkalinity generation and metal hydroxide precipitation; (4) biomass and EPS as nutrient source for SRB (Das et al. 2009).

The effects of various operational parameters such as initial pH, inoculum size, contact time and initial arsenic concentration (either As(III) or As(V)) on the removal of arsenic (either As(III) or As(V)) were also examined. The species can be used for the treatment of arsenic-enriched water reject with sewage in an algal pond. Based on phycoremediation experiments, ANN model for predicting the removal efficiency of both As(III) and As(V) of C. pyrenoidosa used as a phycoremediator, was applied in this investigation. Phycoremediation of arsenic (either As(III) or As(V)) ions from wastewater is optimized for determining the optimal network structure. Finally outputs acquired from the ANN models were compared with the experimental results. Advantages and then additional expansions were too deliberated.

Materials and methods

Microalgae and culture medium

C. pyrenoidosa was collected from Department of Biotechnology, IIT Roorkee and grown in BG11 culture medium (without adding carbon source) (Park et al. 2011; Yadavalli and Heggers 2013).The composition of BG11 media are given in Tables 1 and 2 as follows:

Table 1 Major elements
Table 2 Trace metal mix A5

Preparation of living cells of C. pyrenoidosa

The culture was initially grown in BG11 growth media in a 250 mL round bottom flask closed with cotton plug as follows:

The algal strain was first grown in the round bottom flask. To do so, the algal inoculum was prepared by transferring a loop full of algal culture aseptically from the nutrient agar plates supplied by Department of Biotechnology of Indian Institute of Technology, Roorkee, to the round bottom flask consisting of growth medium (sterilized at 121 °C temperature, 15 psi pressure for at least 15 min), incubated at 28 °C for 7 days in a thermostatically controlled environmental chamber (PGC–292, plant growth chamber, Ambala, India). The pH of the growth medium was adjusted to 9.0 with 1 N HCl and 1 N NaOH before inoculation. Then, the microalgal strain was grown on a petri plates consisting of agar medium containing the nutrient components (Tables 1 and 2) and agar (12.0 g/L). The microalgae were inoculated from the plates on another fresh agar plate after the incubation of cultures at 28 °C for 7 days in agar plates and stored at 4 °C till required for further studies.

Preparation of arsenic-enriched water

All chemicals used were of analytical reagent grade, procured from Himedia Laboratories Pvt. Ltd. Mumbai India. Arsenic stock solution was prepared using salts of NaAsO2 and Na2HAsO4, 7H2O in double distilled water (APHA 1998). BG11 growth media composition as mentioned in Appendix A-8 was also added into the synthetic solution. Then, the prepared phycoremediation media without or with arsenic [either As(III) or As(V)] ions was subjected to autoclave sterilization at 15 psi pressure and at 120 °C for 15 min. The pH of the phycoremediation media was adjusted to the requisite value by dropwise addition of sterile 1 N HCl and 1 N NaOH solution.

Experimental set–up

Experiments were arranged for investigating the scavenging of either As(III) or As(V) by growing microalgae C. pyrenoidosa in different concentrations of arsenic-enriched water. BG11 medium was served as control. An optimum aliquot (10%, volume of inoculum/volume of growth medium) of preculture was harvested aseptically during the exponential growth phase (OD value ∼0.473 at 680 nm) and it was transferred to the fresh media (100 mL) supplemented with arsenic [either As(III) or As(V)] of necessary amount for different studies in 250 mL Erlenmeyer flasks. Thermostatically controlled environmental chamber was sustained at 28 °C temperature. Illumination was supplied by continuous cool white fluorescent lamps at 2000 L× (Philips 40 W, cool daylight, 6500 K) with a dark/light period of 12:12 h. The experiments were carried out for 360 h and all tests were done in duplicate (Fluid Particle Research Lab).

The amount of adsorbate molecules removed in terms of percentage was calculated as follows:

$$\% removal = \frac{{\left( {C_{o} - C_{e} } \right)}}{{C_{o} }} \times 100$$
(1)

Arsenic analysis

The cultures were incubated for 360 h and 5 mL culture was withdrawn from each flask (control and treated) under sterilized conditions after fixed time intervals. The cultures were centrifuged at 5000 rpm for 5 min (REMI, India) and then supernatants were diluted with HNO3 solution (10%, v/v). Finally the prepared sample was preserved in a frozen state, till quantification of arsenic was done. The supernatant was analysed for determination of arsenic concentration using ThermoFisher Scientific iCE 3000 Series AA graphite furnace atomic absorption (GFAA) spectrometer (detection limit 20 µg/L).

Modelling technique

Artificial neural network modelling

ANNs were previously established from the primary conception of artificial intelligence that work for simulating the process of nervous system and human brain (Chairez et al. 2009; Rene et al. 2009; Ekici and Aksoy 2010). Actually an artificial neural network (ANN) is an enormously interconnected network structure comprising of several simple processing elements proficient of executing parallel computation for data processing. This technique is valuable where the complication of the mechanisms indicating performance of process is very high (Turan et al. 2011a, 2011b).They comprise a chain of mathematical correlation which are utilized for simulating the learning and memorizing operation. ANNs learn by example in which an actual measured input variables set and analogous outputs are offered for determining the guidelines that manage the relationship between the variables (Chairez et al. 2009). ANNs are taken into account to be commanding for apprehending the non–linear effect and are practically valid to each and every single situation in which a relationship although extremely non-linear existing between the dependent and independent variables (Elias et al. 2006). In current years artificial neural networks (ANNs) have been broadly considered for solving the environmental problems owing to their dependable and noticeable features to capture the non–linear relationships present between variables (Turan et al. 2011a, b). It can be used for solving problems that are not suitable for conventional statistical methods. ANNs have been deliberated owing to extensive range of use and their competence and capacity for solving complex problems. Process modelling and simulation particularly when no analytical model are present, are the applications of ANNs at chemical engineering (Turan et al. 2011a, b; Jaafarzadeh et al. 2012).

The ANN architecture contains input layer, one or more hidden layers and output layer (Movagharnejad and Nikzad 2007). Each layer of the network contains a number of an interconnected processing element termed neurons. These neurons interact with each other with the aid of the weight. Each neuron is linked to all the neurons in the next layer. The architecture of network is exhibited as l, m, n where l neurons are exhibited at input layer (equal to the number of inputs in the network), m neurons are exhibited at the hidden layer (optimized through experimentation) and n neurons are exhibited at the output layer dependent onto number of outputs preferred from model (Rene et al. 2009; Giri et al. 2011). The hidden layers allow these networks for computing intricate relations between inputs and outputs. In this set of networks data moves in only one direction forward from the input layer to the hidden layer and then to the output. Running of neural network performed in three steps: (1) learning or training, (2) validation and (3) testing.

Input layer accepts data from the external sources and passes this data to the network for processing. Hidden layer accepts data from the input layer, performs all the data processing, output layer accepts processed data from the network and sends the consequences out to an external receptor. A layer of neurons is estimated by its weight matrix, a transfer function and a bias vector. The input signals are modified by interconnection weight recognized as weight factor (Wji), which signifies the interconnection of ith node of the first layer to jth node of the second layer. The sum of modified signals (total activation) is thereafter modified by a sigmoid transfer function (f). Likewise outputs signal of hidden layer are modified by interconnection weight (Wji) of kth node of output layer to jth node of hidden layer. The sum of the modified signal is thereafter modified by sigmoid transfer (f) function and output is collected at output layer (Giri et al. 2011; Mandal et al. 2015).

The number of hidden layers is to be chosen dependent onto the complication of the problem. Usually one hidden layer is adequate to explore maximum problems. The number of neurons in the hidden layer is chosen by trial and error method beginning from minimum and thereafter augmented reliant on the nature of problem (Gorashi and Abdullah 2012). The training of neural network is done by giving a run of input data and target output values. The parameters influencing target output should be chosen as input parameters. The back propagation training algorithm has been extensively utilized for modelling several problems in environmental engineering. In back-propagation training algorithm, neurons in the hidden layer and output layer processes its inputs by multiplying each input by its weight, adding the product and thereafter processing the addition using a non-linear transfer function, too termed activation function. The maximum common transfer function utilized is sigmoid function. The learning in neural network occurs by modifying weights of the neurons consistent with the error between the values of actual output and target output. The alterations in weights are proportional to the negative of the derivative of the error (Aghav 2011).

The training of ANN model is done by giving the whole input data-set to the network and sustained till the average MSE is minimized. After the training is finished, the trained neural network is estimated for reproducing the target output values for the training data. Weights of the trained neurons are thereafter stored in the neural network memory. The validation of the trained network is performed by giving the validation data-set and thereafter comparing the network output with the actual output values. The testing of the trained network is done by giving the test data-set and thereafter comparing the network output with the actual output values. The formulated ANN model performance can be estimated by numerous statistical parameters, for example, coefficient of determination (R2). A well–trained model should have R2 value near to 1 and values of error terms should be negligible (Aghav 2011).

ANN software

The numbers of input and output neurons are fixed as said by the nature of the problem. In the current investigation, the training, validation and testing of ANN modelling was performed utilizing software MATLAB 7.6 (Version–R2008b) (MathWorks, Inc., USA) mathematical software by ANN toolbox. A neural network training tool (nntool) used for training of the network. In the current research a three–layer feed–forward Back propagation (BP) neural network have been used with a tangent sigmoid transfer function (tansig) at hidden layer and a linear transfer function (purelin) at output layer to predict and simulate phycoremediation capacity for removal of either As(III) or As(V) (Aghav 2011; Mandal et al. 2015). The Levenberg–Marquardt back propagation algorithm which was independently developed by Levenberg (1944) and Marquardt (1963), (LMA) was applied for training of the network as the best algorithm. Total iteration number was set at 3000 for all learning algorithms and the performance goal is set at 10−5 (Turan et al. 2011b). The number of nodes in the hidden layer (H) is described by the relation as follows (Giri et al. 2011; Mandal et al. 2015):

$$H = 2\sqrt {(I + 1)}$$
(2)

Data division

The input layer relates to the four experimental parameters comprising the initial pH, inoculum size (% v/v), contact time (h), initial arsenic concentration [either As(III) or As(V)] (mg/L). The output layer was the % removal of arsenic [either As(III) or As(V)]. The experiments were repeated two times for enhancing the reliability and the average values were taken. The experimental design utilized in the present study was on the basis of one factor experiment at a time. The data and their related statistics are presented in Table 3.

Table 3 Range of variables

Data points of % removal were thereafter interpolated by utilizing a cubic spline curve fitting (CSCF) technique (Turan et al. 2011a, b).The major reason of utilizing the CSCF technique is for increasing data points between minimum Re % and maximum Re %. The motivation of employing the CSCF technique is that it is simple for implementing and for producing a curve that looks to be seamless. The least square curve fitting approach inclines for building in distortions near the first and the last samples. But CSCF dodges this phenomenon. Data points were set to 227 and then the data points were divided into training, validation and test sets with a ratio of 60, 20 and 20%, respectively. Fig. S1 of supplementary materials exhibits the overall flowchart for arsenic [either As(III) and As(V)] removal system.

Data preprocessing

The input and output variables in the current investigation had various features and importance-level ensuing into varied response to the neural network. The ANN model training would be more effective if preprocessing steps are carried out onto the input and target data, and therefore, the preprocessing implementation is utilized in real application. All the data (input and output) were normalized between 0.1 and 0.9 for avoiding numerical overflows because of very large or small weights. The preprocessing of the data could be carried out by the algorithm as given in Eq. (3) (Giri et al. 2011; Mandal et al. 2015):

$$X_{i} \left( {net} \right) = 0.1 + 0.8\frac{{(X_{im} - \hbox{min} (X_{i} ))}}{{\hbox{max} \left( {X_{i} } \right) - { \hbox{min} }(X_{i} )}}$$
(3)

New inputs are fed into the trained networks after preprocessing of the training set–data and thereafter are processed with the maximum and minimum vectors that are computed for the training data-set. With the purpose of comparing the consequences of neural network with the observed values, the rescaled output necessities to be transformed back within the similar range for the original target output values. The algorithm as presented in Eq. (4) was utilized for this reason:

$$Y_{i(p)} = minY_{i} + \frac{{(max(Y_{i} ) - min(Y_{i} ))}}{0.8} \times (X_{i} (net) - 0.1)$$
(4)

Optimization of the ANN structure

There are no universal strategies to choose the architecture and algorithm of ANN for solving a practical problem. For finding the optimum number of neurons (N) in the hidden layer trial and error method was utilized. For simulation of individual parameter, the number of the neurons in hidden layer was varied from 1 to 12. Too many neurons can lengthen the time required for training the network, whereas too few may not be adequate to train it at all. The selection of the number of neurons in the hidden layer is frequently the consequence of empirical tests coupled with trial and error.

In the current study mean square error (MSE) was selected for measuring the network performance of Models ‘A’ (C. pyrenoidosa and As(III) system) and ‘B’(C. pyrenoidosa and As(V) system). The condition for choice of the optimum ANN structure is the mean square error (MSE) the test data, as well as the correlation coefficient (R 2) which can be demarcated as follows (Turan et al. 2011a, b; Bingöl et al. 2012):

$$MSE = \frac{1}{N}\mathop \sum \limits_{i = 1}^{N} (t_{i} - y_{i} )^{2}$$
(5)
$$R^{2} = 1 - \frac{{\mathop \sum \nolimits_{i = 1}^{N} (t_{i} - y_{i} )^{2} }}{{\mathop \sum \nolimits_{i = 1}^{N} (y_{i} )^{2} }}$$
(6)

The assessed results presented here are those of minimum errors. Moreover, with the purpose of examining the network response in more details, a linear regression analysis too was performed with respect to network forecasted values and actual experimental values of contaminant removal efficiencies for all the two developed models.

The SD used in the present study was determined using the following formula [99]:

$${\rm SD} = \sqrt {\frac{{\mathop \sum \nolimits (x - {\raise0.7ex\hbox{$y$} \!\mathord{\left/ {\vphantom {y x}}\right.\kern-0pt} \!\lower0.7ex\hbox{$x$}})^{2} }}{(n - 1)}}$$
(7)

Results

Effect of initial pH on phycoremediation properties of C. pyrenoidosa

The pH is one of the significant factors that considerably influences the adsorbate ion speciation, the chemistry of solution, interaction between adsorbate and adsorbent and surface charge of adsorbent surface (Basha et al. 2009; Dash et al. 2009). Hence, the effect of pH on phycoremediation of As(III) and As(V) by microalgae was monitored by changing the initial pH of the solution in the range of 2.0–12.0. In the present study, the term phycoremediation is used to describe any of these possible modes of interactions (passive uptake and active uptake) between the metal ion and the surface of the cells without distinction. From Fig. 1a, b, it was evident that the phycoremediation % of both As(III) and As(V) were higher in basic media than in acidic media and the highest removal was found at pH 9.0. This may be attributed to the favourable growth of C. pyrenoidosa biomass in alkaline media pH (i.e. pH 9.0).

Fig. 1
figure 1

Experimental data and ANN outputs as a function of pH versus (%) removal of a As(III) and b As(V) by Chlorella pyrenoidosa (experimental conditions: inoculum size (% v/v): 10; contact time: 144 h; initial arsenic concentration: 50 mg/L; temperature: 28 °C)

The phycoremediation of both As(III) and As(V) varied significantly depending upon the arsenic species also. The difference in the phycoremediation % of As(III) and As(V) could be elucidated on the basis of the charge on the species of arsenic and the surface charges of the microalgal biomass.

It was agreed from Fig. 1a, b that the phycoremediation of both As(III) and As(V) ions (13.913 and 15.846%, respectively) were very poor in the pH range <3.0. With the increase in pH from 3.0 to 9.0, there was a significant increase in the phycoremediation of both As(III) and As(V) ions. The highest phycoremediation % of As(III) and As(V) ions were achieved as 80 and 83.538, respectively, at pH 9.0. Then, a sharp decrease in the phycoremediation was found and As(V) exhibited more phycoremediation than As(III). These results can be understood from the following explanations.

In the pH range of 2.0–9.0 and 10.0–12.0, As(III) exists generally in neutral (H3AsO3) and anionic (H2AsO3 ) forms, respectively. Reports also approve that As(V) exists mostly in the monovalent form of H2AsO4 in the pH range 3.0–6.0, yet at pH near 2.0, a small extent of H3AsO4 also remains. However, a divalent anion HAsO4 2− prevails at higher pH values (>8.0); both species co-exist in the intermediate region of pH 6.0–8.0 (Ranjan et al. 2009).

Also at low pH 1.0–6.0, the density of hydrogen ion was quite high against As(III) and As(V) ions, which resulted in protonation of the components of the cell wall, i.e. the surface of microalgae C. pyrenoidosa biomass. Thus, the amine and hydroxyl group in the surfaces of microalgal biomass were vastly protonated in acidic conditions. The protonation of microalgal cell wall moieties reduced the phycoremediation efficiency because there was a strong electrostatic interaction remains between positively charged surface of the biomass and oxyanions (Boddu et al. 2008; Velásquez and Dussan 2009). Comte et al. (2008) described that the deprotonated form of the reactive sites in cell wall, generally amino, phosphoric and carboxylic groups, is mainly responsible for the metal ions binding to EPS. Chojnacka et al. (2005) also stated that various functional groups of cell wall of microalgal biomass are responsible for binding of metal ions. The solution pH influences the ionization state of these functional groups. Anions could be anticipated to interact more strongly with cells as the concentration of positive charges increases.

The surfaces of microalgal biomass are vastly protonated in extreme acidic conditions and such a condition is not so encouraging for removal of As(III) and As(V) due to the presence of neutral As(III) and As(V) species in this range, resulting in virtually less change in the phycoremediation within the pH range 2.0–4.0. The degree of protonation of the surface decreases progressively, with the increase in pH of the system. The highest phycoremediation of As(V) was found at pH 9.0 where the prevailing species of As(III) was only non-ionic species H3AsO3 (Smedley and Kinniburgh 2002), might be attributed to several products of undetermined reaction during the process of phycoremediation. The neutral (H3AsO3) and monoanionic (H2AsO3 ) species are thus considered to be responsible for the phycoremediation of As(III), also due to the substitution of hydroxyl ions or water molecules. The neutral species (H3AsO3) cannot undergo electrostatic interaction with the microalgal biomass. However, such species can interact with the unprotonated amino groups (Aryal et al. 2010; Prasad et al. 2013). At pH 5.0–9.0, anionic species of As(V) (H2AsO4 and HAsO4 2−) exists and the surface of microalgal biomass is also protonated and so a strong electrostatic interaction remains between positively charged microalgal biomass surface and oxyanions and as a result the removal improved in this pH range because of the increase in HAsO4 2− species with the increase in pH of the solution. The dominant species of As(V) in the above-mentioned pH range are H2AsO4 ions, which can be phycoremediated on the microalgal biomass by substituting hydroxyl ions or coordination of hydroxyl groups with the microalgal biomass (Boddu et al. 2008; Prasad et al. 2013). So, the highest removal of As(V) was found to be at pH 9.0.

With the increase in pH of the system, the degree of protonation of the surface decreased gradually. As the pH of the solution increased more than 9.0 (alkaline medium), the negatively charged species H2AsO3 and H2AsO4 2− started to govern in the medium and cell surface also inclines to gain negative charges (OH) (Volesky and Holan 1995; Sadowski 2001) resulting in the reduction of phycoremediation of both As(III) and As(V) (Ranjan et al. 2009). This process can be defined in three stages: (1) the decline may be because of the negatively charged adsorbate by accumulating hydroxyl ions (OH) on the surface of microalgal biomass, (2) may be because of the ionization of very weak acidic functional groups of the microalgal biomass, or both at higher pH values, and/or (3) a repulsive force may exist between the anionic species and the negatively charged surface of the microalgal biomass (Ranjan et al. 2009; Giri et al. 2011, 2013). This results in reduced As(III) and As(V) removal at higher pH values (Ranjan et al. 2009).

More attraction among the As(V) ions and H+ ions on the surface of microalgal biomass may be the motive for the maximum As(V) phycoremediation at pH 9.0 compared to As(III).

Arsenic occurs in various oxidation states and the stability of these ionic species are influenced by the pH of the aqueous system. The mechanism of any phycoremediation process is very significant section to understand the characteristics of the microalgae and also to understand the process, which supports to design unique microalgae for future uses. A mechanism for the phycoremediation of As(III) and As(V) ions by ion exchange using C. pyrenoidosa biomass was suggested by taking the results acquired from the experimental studies (Fig. 1a, b).

The agreement between the experimental results and the ANN model predictions as a function of initial pH is shown in Fig. 1a, b. From this plot it can be understood that acquired outcomes from the recommended ANN model are in good agreement with the experimental results.

There are various mechanisms of interaction between the microalgae cells and metal ions: adsorption by physical forces, ion exchange, chelation, reduction, complexation, and microprecipitation, the plasma membrane and heavy metal flux, metallothioneins, phytochelatins (PCs), sequestration and compartmentalization in the vacuole, polyphosphate bodies in microalgae, sequestration to the chloroplast and mitochondria, and ion entrapment in inter- and intrafibrillar capillaries and spaces of the structural polysaccharidic network of external cell layers (Razmovzki and Sciban 2008; De Philippis and Micheletti 2009; Kumar et al. 2015). Chojnacka et al. (2005) and Monteiro et al. (2012) stated that the microalgal cell wall consisted mainly of peptidoglycan, polysaccharides, proteins, teichoic acid, and teichuronic acid, and lipids which offer various functional groups, like hydroxyl, carboxyl, sulfydryl, amine, or phosphate. Microalgae play an important role in controlling heavy metals concentration, since their functional groups that located on the cell wall, are capable to bound ionic metal (Volesky 2007; Kumar et al. 2015); sink or remove it by accumulation, biosorption or metabolization into substantial level (Priyadarshani et al. 2011).

Regarding the metal uptake into the cells, it can be nonspecific or with high substrate specificity; the first one being faster and driven by the chemiosmotic gradient across the cytoplasmic membrane, and the second one is driven by ATP as the energy source (Baptista and Vasconcelos 2008). Regarding the detoxification mechanisms, once the metals have been absorbed into the cells, they could be related to a tolerance response or to a real resistance mechanism (Arunakumara and Zhang 2008). One of the best considered responses to exposure of toxic heavy metal in microalgae is the phytochelatin synthesis induction. Various microalgal species respond to stress of heavy metal by phytochelatins synthesis (Hu et al. 2001; Pinto et al. 2003). Phytochelatins are mainly glutathione polymers which are 2–9 units in length, have great selectivity for only a few heavy metals comprising arsenic, lead, copper, gold, cadmium, zinc, mercury and silver (Stillman 1995).

Surface sites are positively charged at lower pH of the medium and therefore attract negatively charged As(III) and As(V) by an electrostatic interaction or columbic force (Mashitah et al. 1999; Hansen et al. 2006). The surface of C. pyrenoidosa biomass fulfils the coordination shells with the prevailing OH group with the materials under hydration. On the variation of pH, these surface active OH groups may further bind or release H+ where the surface remains positive because of the reaction:

1) The surface of C. pyrenoidosa would obtain a positive charge when pH was <7.0 because of the following reaction (Mondal et al. 2007; Mandal et al. 2011; Ren et al. 2012; Giri et al. 2013):

MOH (surf) + H3O +(aq)  → MOH2 + + H2O (6.135)

MNH2 (surf) + H3O +(aq)  → MNH2 + + H2O (6.136)

When pH > 7.0, a negative charge had been developed on the surface of C. pyrenoidosa:

MOH(surf) + OH (aq) → M–O + H2O (6.137)

MNH2(surf) + OH (aq) → M–O + H2O (6.138)

a) Thus, when pH < 7.0, the overall mechanism of As(III) or As(V) phycoremediation can be characterized in three different forms (Mandal et al. 2011; Giri et al. 2013):

(i) electrostatic interaction or coulombic interaction between positively charged centre (nitrogen, OH) and negatively charged As(III) or As(V) in solution (Mandal et al. 2015):

MNH2 + + H2AsO3  → MNH +…2 H2AsO3 (6.139)

MNH2 + + H2AsO4  → MNH +…2 H2AsO4 (6.140)

MNH2 + + HAsO3 2− → MNH +…2 H2AsO3 2− (6.141)

MNH2 + + H2AsO4 2− → MNH +…2 H2AsO4 2− (6.142)

(ii) electrostatic attraction between positively charged surface, hydroxyl group and H2AsO3 and H2AsO4 (Hu et al. 2005):

MOH2 + + H2AsO3  → MOH +….−2 O3AsH2 (electrostatic attraction) (6.143)

MOH2 + + H2AsO4  → MOH +..….−2 O4AsH2 (electrostatic attraction) (6.144)

and (iii) ion exchange reaction between positively charged metal centre and H2AsO3 and H2AsO4 :

MOH2 + + H2AsO3  → M….OAsO3H2 + 2H2O (ion exchange) (6.145)

MOH2 + + H2AsO4  → M….OAsO3H2 + 2H2O (ion exchange) (6.146)

b) Again while the pH of the solution remains moderately in a neutral range (pH 7.0), phycoremediation of As(III) or As(V) on the neutral microalgal biomass surface can be defined by a ligand or ion exchange reaction mechanism, which is characterized as follows (Mandal et al. 2011; Giri et al. 2013):

MOH + AsO3 3− → M+…AsO3 3− + OH (ligand or ion exchange) (6.147)

MOH + H2AsO3  → M–OAsO3H2 + OH (ligand or ion exchange) (6.148)

MOH + AsO4 3− → M+…AsO4 3− + OH (ligand or ion exchange) (6.149)

MOH + H2AsO4  → M–OAsO4H2 + OH (ligand or ion exchange) (6.150)

c) At pH above > 7.0, the surface is hydroxylated and expressed as MO and the negatively charged surface can exchange AsO3 3− or H2AsO3 and AsO4 3− or H2AsO4 anions as follows (Hu et al. 2005):

MO + AsO3  + H2O → MOH–AsO3 3− + OH (6.151)

MO + H2AsO3  + H2O → MOH–AsO3 3− + OH (6.152)

MO + AsO4  + H2O → MOH–AsO4 3− + OH (6.153)

MO + H2AsO4  + H2O → MOH–AsO4 3− + OH (6.154)

The modelling of the exact phycoremediation of AsO3 3− or H2AsO3 and AsO4 3− or H2AsO4 on any material surface is dependent on a number of peripheral parameters such as pH, temperature, initial concentration of arsenic (either As(III) or As(V)) and the density of surface functional groups existing for coordination.

Effect of inoculum size on phycoremediation properties of C. pyrenoidosa

The impact of inoculum size on phycoremediation of C. pyrenoidosa was carried out by varying inoculum volume in the range of 2–20% (v/v) in the growth media containing 50 mg/L of arsenic (either As(III) or As(V)), at an initial optimized pH value of 9.0, contact time 144 h and temperature 28 °C.

For the two arsenic species (As(III) and As(V)), virtually no change was observed in the phycoremediation % for the inoculum size in the range of 2–8% (v/v) and then scavenging enhanced sharply and reached the highest at inoculum size of 10% (v/v). Then a sharp drop in the phycoremediation % was found (Fig. 2a, b).

Fig. 2
figure 2

Experimental data and ANN outputs as a function of inoculum size versus (%) removal of a As(III) and b As(V) by Chlorella pyrenoidosa (experimental conditions: initial pH: 9.0; contact time: 144 h; initial arsenic concentration: 50 mg/L; temperature: 28 °C)

With the increase in inoculum size the biomass concentration increases, reaches a maximum and then it declines with the increase of inoculum size. In the present study, biomass concentration increased when the inoculum size was increased from 1 to 10% (v/v) and then it started to decrease. For 1% (v/v) inoculum, the As(III) and As(V) phycoremediation % was 62.609 and 68.154, which increased to 80 and 83.538, respectively, at 10% (v/v) inoculum of C. pyrenoidosa algae and then decreased to 60.87 and 77.38, respectively, at an inoculum size of 20% (v/v). It was supported by the change in biomass concentration.

At inoculum volume <10% (v/v), an improved distribution CO2 as well as more efficient nutrient uptake also leads to a higher growth of algae when inoculum size was low, although optical density of cell suspension was found to be low. This may be due to the overpopulated culture and fixed amount of nutrient with which the microorganisms begin to liberate proteolytic enzyme enhancing self-consumption (Srinath et al. 2002; Jayanthi et al. 2013). So fixed amount of inoculums were optimized and 10% (v/v) of inoculum volume gave the best result than other size of inoculum. On the other hand, higher inoculum sizes [>10% (v/v)] could result in the lack of carbon dioxide and depletion of nutrient in the culture media. So the maximum phycoremediation of arsenic [either As(III) or As(V)] was found using 10% inoculum size.

The results acquired from experimental studies are presented into the ANN model and predicted with sensible exactness, which supports the drift of experimental outcomes (Fig. 2a, b).

Effect of contact time on phycoremediation properties of C. pyrenoidosa

The effect of contact time on the removal of both As(III) and As(V) was examined by culturing C. pyrenoidosa in 100 mL of synthetic wastewater containing 50 mg/L of arsenic (either As(III) or As(V)) and keeping inoculum size and pH constant at 10% and 9.0, respectively. The study reveals the high potential of C. pyrenoidosa in the removal of both As(III) and As(V) from synthetic wastewater. Figure 3a, b represent the variation of % removal of both As(III) and As(V) with time. An S-shaped growth curve was found with both As(III) and As(V). This characterizes the effective growth of C. pyrenoidosa biomass in synthetic wastewater. From Fig. 3a, b, it is clear that the % removal of As(V) is higher than that of As(III). After 168 h of growth, the % removal of both As(III) and As(V) was found to increase from 38.261 to 81.739 and 40.462 to 85.077, respectively, when contact time varies from 4 to 168 h. Time to achieve equilibrium was 168 h for both As(III) and As(V).

Fig. 3
figure 3

Experimental data and ANN outputs as a function of contact time versus (%) removal of a As(III) and b As(V) by Chlorella pyrenoidosa (experimental conditions: initial pH: 9.0; inoculum size (% v/v): 10; initial arsenic concentration: 50 mg/L; temperature: 28 °C)

From the consequences it is clear that in all the systems, the saturation time does not be ruled by the adsorbate concentration in the solution. The change in the rate of removal might be due to the fact that originally all sites of algal biomass surfaces are easily available and furthermore the concentration gradient of adsorbate is very high. At optimum pH, the fast kinetics of interaction of adsorbate–algal biomass might be clear to increase availability of the active sites of the algal biomass surface. So the removal of adsorbate was fast in the early stages and gradually decreases with the interval of time until equilibrium in each case. The decrease in removal of metal ions at the later stage of the process was owing to the falling of concentration of metal ions (Mishra et al. 2010).

The results of the effect of contact time on % removal specifies that the respective algae had an optimum residence time for As(III) and As(V) and when this time passed, phycoremediation continued either constant or diminished slightly. The constant nature of the % removal curve after 168 h for both As(III) and As(V) may also be because of initiation of the stationary phase of the C. pyrenoidosa.

The experimental results and ANN estimated results as a function of contact time for removal of As(III) and As(V) are shown in Fig. 3a, b. It can be observed that the ANN model exhibited a good performance on prediction of the experimental output.

Maximum tolerance of microalgae

Experiments were carried out in batch reactor to investigate the maximum tolerable concentration of arsenic (either As(III) or As(V)). Various initial arsenic (either As(III) or As(V)) concentration considered in the present study are 50, 100, 500, 1000, 1500, 2000, 2200, 2500, 2700 mg/L, 3000, 4000, 5000, 6000, 7000, 8000, 9000, and 10000 mg/L. From Fig. 4a, b the observations are made that the growth of microalgae decreased with the increase in arsenic (either As(III) or As(V)) concentration from 50 to 10000 mg/L, respectively. It can be explained by the fact that metal ion concentration plays a major role for the growth properties of microalgae C. pyrenoidosa. The Maximum Tolerable Concentration (MTC) of metal ion was selected as the highest concentration of metal ion that allows growth after 7 days. The increasing concentration of arsenic (either As(III) or As(V)) (50, 100, 500, 1000, 1500, 2000, 2200, 2500, 2700, 3000, 4000, 5000, 6000, 7000, 8000, 9000, and 10000 mg/L) in the growth media were used for testing the MTCs. Growth of microalgae is highly sensitive to arsenic concentration. The absorbance (OD at 680 nm) and biomass concentration of microalgae C. pyrenoidosa decreased from 0.484 and 2.34 g/L to 0.114 and 0.388 g/L, respectively, with the increase of As(III) concentration from 50 to 10000 mg/L. Similarly, the absorbance (OD at 680 nm) and biomass concentration of microalgae C. pyrenoidosa decreased from 0.491 and 2.377 to 0.131 and 0.478 g/L, respectively, with the increase of As(V) concentration from 50 to 10000 mg/L.

Fig. 4
figure 4

Maximum tolerance of As(III) resistant and As(V) resistant C. glutamicum MTCC 2745 at different levels of initial concentration of a As(III) and b As(V) (pH: 7.0; Inoculum size: 5% (v/v); T: 30 °C; Agitation speed: 120 rpm; Incubation time: 24 h) (Error bars represent means ± standard errors from the mean of duplicate experiments)

Effect of initial As(III) and As(V) concentration on phycoremediation of C. pyrenoidosa

The influence of initial metal ion concentration on phycoremediation using C. pyrenoidosa was performed by changing arsenic (either As(III) or As(V)) concentrations (50, 100, 200, 500, 800, 1000, 1200, 1500, 1800 and 2000 mg/L) in the growth media, at an initial optimized pH value of 9.0. The phycoremediation % and phycoremediation level of the As(III) and As(V) by the algal species at different initial arsenic (either As(III) or As(V)) concentrations were determined as presented in Table 4. For all the two arsenic species (As(III) and As(V)), phycoremediation % in C. pyrenoidosa biomass reduced as the arsenic species concentration increased from 50 to 2000 mg/L are exposed in Fig. 5a, b.

Table 4 Comparison of As(III) and As(V) phycoremdiation, at different levels of As(III) and As(V) concentration
Fig. 5
figure 5

Experimental data and ANN outputs as a function of initial arsenic concentration versus (%) removal of a As(III) and b As(V) by Chlorella pyrenoidosa (experimental conditions: initial pH: 9.0; inoculum size (% v/v): 10; contact time: 168 h; temperature: 28 °C)

With the increase of concentration of contaminants toxicity level increases, as a result biomass concentration decreases. In the present study, the biomass concentration reduced when the amount of phycoremediated arsenic [either As(III) or As(V)] species was increased from 50 to 2000 mg/L. In the presence of 50 mg/L of As(III) and As(V), the phycoremediation % was 81.739 and 85.077, respectively, which was reduced to 55.25 and 59.883 at 2000 mg/L of As(III) and As(V), respectively. The reduction in phycoremediation % was also due to the toxicity of arsenic at higher concentrations which reduced the biomass concentration. Varying the concentration from 50 to 2000 mg/L resulted in increased phycoremediation levels from 31.304 to 1147.826 and 42.538 to 1197.654 mg/L for As(III) and As(V), respectively.

In response to As(III) and As(V) the alga created phytochelatins (PC2–3), but at As(V) exposure, their levels in cells were more than with As(III), suggesting greater As(V) than As(III) accessibility and uptake. So the removal of As(V) is higher than As(III) for all concentrations (Pawlik-Skowrónska et al. 2004).

Figure 5a, b shows the comparison between experimental data as a function of initial arsenic concentration (As(III) and As(V)) and ANN model prediction. It can be noted that ANN model predicts suitably the drift of experimental data.

Optimization of the ANN structure

The optimization of network is very significant stage in network training. The relationship between the input and output data was attained by ANN to approximate any function with finite number of discontinuities by learning their relationships (Hagan et al. 1996). The network is tested with various numbers of neurons from 1 to 12 for finding the optimum number of neurons at hidden layer by finding the mean squared error (MSE).

During training phase, the output vector is calculated by a forward pass in which the input is propagated forward through the network for computing the output value of each unit. Then the output vector is compared with the desired vector which resulted into error signal for each output unit. So as for minimizing the error, appropriate adjustments were made. After numerous such iterations, the network was trained for giving the desired output for a given input vector. The network was trained till minimum mean square error was acquired.

As it can be observed (Fig. 6a, b), the smallest MSE was taken into account for train function, when the consequence of Table 5 exhibits the relation between the number of neurons and MSE for existing ANN. According to Fig. 6a, b, the optimum number of neurons at hidden layer is equal to 5 as the best case with the minimum value of MSE (8.268E−06 and 8.815E−06) for both As(III) and As(V). The hidden layers act like feature detectors. Consequently in this investigation three–layer feed–forward back propagation neural network (4:5:1) was used to model the phycoremediation of both As(III) and As(V).

Fig. 6
figure 6

Dependence between MSE and number of neurons at hidden layer Chlorella pyrenoidosa for a As(III) and b As(V)

Table 5 Comparison of 12 neurons in the hidden layer for phycoremediation efficiency by ANN model development with the Levenberg–Marquardt algorithm using Chlorella pyrenoidosa

Fig. S2 of supplementary materials shows the proposed optimum ANN type for both As(III) and As(V). Hence, one of the optimum topology of ANN in the current investigation, as presented in Fig. 7, is parallel interconnected structure including: (1) input layer of neurons correspond to four independent experimental parameters (2) 5 neurons in the hidden layer, (3) and output layer corresponds % removal for both As(III) and As(V). The hidden layer having 5 neurons used a tangent sigmoid activation function (tansig) and lastly the output layer having 1 neuron used a linear activation function (purelin).

Fig. 7
figure 7

The artificial neural network optimized structure

If the number of neurons in the hidden layer is more, the network becomes complicated. Results possibly specify that the present problem (predicting the % removal of arsenic (either As(III) or As(V)) using the algae C. pyrenoidosa) is not so complex as to require a complicated network routing. Therefore, the outcomes were suitably attained by keeping the number of neurons in the hidden layer at one of the optimum number of five.

The performance of the network is governed by the weight (traingdm), net input and transfer (tansig) functions. A mean square error of 8.268E−06 and 8.815E−06 were observed at epoch number 72 and 53, respectively, for As(III) and As(V), respectively. Training was stopped at this point and weights have been frozen for network for undergoing testing phase. Fig. S3a, b of supplementary materials shows the MSE versus the number of epochs for optimal ANN models exhibit that the training was stopped after 73 and 53 for As(III) and As(V), respectively. Fig. S3a, b of supplementary materials also shows the reduction of the MSE throughout the training process. Training stops while any of these following situations are happening: (1) The highest number of epochs is achieved; (2) The highest amount of training time is beaten; (3) Performance is minimized to the target and (4) Validation time beats higher than maximum fails.

The good simulation and correlation of experimental and predicted outcomes (train, validation, test and all data) of the % removal of arsenic (either As(III) or As(V)) for the optimum number of hidden layer neurons are shown in Fig. S4a, b and Fig. S5a, b of supplementary materials, respectively, which approve the exactness of the neural network to model and predict the outlet composition of removal parameters. This ANN model specified an accurate and efficient prediction of the experimental data of As(III) with a correlation coefficient (R 2) of 0.99984, 0.99991, 0.99991 and 0.99987 for training, validation, testing and all data, respectively, and that of As(V) with a correlation coefficient (R2) of 0.99984, 0.99991, 0.99992 and 0.99987 for training, validation, testing and all data, respectively. The R2 value acquired in this case is >0.99 which displays best fitting of model to data. Outcomes of prediction by neural network (R2) for training, validation and testing are given in Table 3.

Prediction of phycoremediation efficiency using ANN

The distribution of output of training data is presented in Fig. 8a, b for As(III) and As(V), respectively. A high degree of correlation between actual and predicted removal efficiency (%) were found as presented in Fig. S6a, b of supplementary materials for As(III) and As(V), respectively. Coefficient of determination (R 2) of 0.99985 and 0.99505 are acquired for training data set of As(III) and As(V), respectively. While the network was well trained, validation and testing of the network with the corresponding validation and testing data set were performed. The prediction capability of the developed network model for responses of experimental data is not forming part of the training data-set.

Fig. 8
figure 8

Distribution of % Removal a As(III) and b As(V) (training data)

The distribution of output of validation data are exhibited in Fig. 9a, b for As(III) and As(V), respectively. The degree of correlation (R2 equal to 0.04165 and 0.00159) between actual and predicted % removal were found as shown in Fig. S7a, b of supplementary materials for validation data-set of As(III) and As(V), respectively.

Fig. 9
figure 9

Distribution of % Removal a As(III) and b As(V) (validation data)

The distribution of output of testing data is exposed in Fig. 10a, b for As(III) and As(V), respectively. A high degree of correlation (R 2 equal to 0.99712 and 0.99899) between actual and predicted % removal were found as presented in Fig. S8a, b of supplementary materials for testing data-set of As(III) and As(V), respectively.

Fig. 10
figure 10

Distribution of % Removal a As(III) and b As(V) (testing data)

The residuals for training, validation and testing data of As(III) and As(V) were plotted in Figs. 11a, b, 12a, b and 13a, b, respectively. It can be found that the residuals were uniformly distributed above and below zero line. So it can be expected that the errors were distributed normally and the model can be utilized for purpose of prediction with sensible exactness. The progress of the suggested ANN model is an effort in the direction of an increasing concern to apply ANN modelling method to the field of biosorption of contaminants from water bodies (Texier et al. 2002; Aber et al. 2009). Conversely the current investigation is focused on modelling of phycoremediation of arsenic [either As(III) or As(V)] using a new algae C. pyrenoidosa. These studies determine that ANN approach is reasonably effective in modelling complex biological phenomenon.

Fig. 11
figure 11

Distribution of a As(III) and b As(V) residual (training data)

Fig. 12
figure 12

Distribution of a As(III) and b As(V) residual (validation data)

Fig. 13
figure 13

Distribution of a As(III) and b As(V) residual (testing data)

Comparison of experimental and predicted removal efficiency on all data (Training, validation and testing) is presented in Tables 6 and  7 for As(III) and As(V), respectively. Consistent with normal probability density function of error % values, it can be expected that the errors are distributed normally and the ANN model can be utilized for the purpose of prediction with realistic accurateness.

Table 6 Comparison of experimental and predicted As(III) removal efficiency on all data (Training, validation and testing)
Table 7 Comparison of experimental and predicted As(V) removal efficiency on all data (Training, validation and testing)

The statistical analysis of simulated output of 4:5:1 three–layer network topology with the experimental output values are listed in 7 and 8 for As(III) and As(V), respectively. The SD less than 1.0 shows good agreement between experimental and predicted results. Then the higher value (>1) of SD may be because of the insufficient data to train the network.

Characterization of microalgae

Figure 14 shows the scanning electron microscopy (SEM) images of native microalgal biomass and As(III) and As(V) loaded microalgal biomass, respectively. In both images, two types of structure have been seen. The spherical shape represents C. pyrenoidosa. From Fig. 14, it is found that in native microalgal biomass the surface is smooth while after arsenic (either As(III) or As(V)) treatment the surface becomes rough in both the microalgal structures. Such roughness of the surface may be because of the phycoremediation of arsenic [either As(III) or As(V)] over the surface that makes the surface coarser than its original form. The nodules are not clearly visible in the SEM. The cells seem to be glued to each other. It was because of more EPS production, which is one of the well-known responses against stress. It has also been seen that there has been very little or no change in the fraction of spherical shape of C. pyrenoidosa before and after arsenic (either As(III) or As(V)) removal. It recommends that the presence of arsenic [either As(III) or As(V)] does not make the medium selective toward any of the strains and the biological nature of the consortium remains fairly constant. Densities of the nodules also seem to be unaffected by the presence of arsenic [either As(III) or As(V)] signifying that the growth kinetics of the consortium remains unaffected in the presence of arsenic [either As(III) or As(V)] in simulated wastewater.

Fig. 14
figure 14

Scanning electron micrographs (SEM) (1500 ×) and EDX of native Chlorella pyrenoidosa, As(III) loaded biomass and As(V) loaded biomass

The corresponding EDX spectra of the unloaded and loaded microalgae was collected and given in Fig. 14. The presence of arsenic on the loaded microalgae surface was exposed evidently. This outcome again established the occurrence of phycoremediation of arsenic by the microalgae.

Conclusion

The present work reveals effective removal of As (III) and As(V) ions from the 50 mg/L synthetic wastewater utilizing C. pyrenoidosa biomass with maximum removal efficiency of 81.73913 and 85.07692%, respectively. A three-layer feed-forward back propagation of neural network with Levenberg–Marquardt training algorithm is successfully accepted for predicting the response of the phycoremediation process for both As(III) and As(V). The model with architecture of 4:5:1 presents good agreements with the actual experimental and predicted values of both As(III) and As(V). A comparison between the experimental data and ANN model results gave a high correlation coefficient (R 2all_ANN equal to 0.99987 for both As(III) and As(V)), showed that the model is capable for predicting the phycoremediation of both As(III) and As(V) from wastewater. The model can be again extended comprising more number of variables and experimental data for exploiting basic principle of As(III) and As(V) removal from wastewater utilizing algal biomass. Neural models with rapid convergence ability may be tested with experimental results for reducing the computational efforts. For concluding, a simulation on the basis of the ANN model can deliver a further contribution for developing a better understanding of the dynamic behaviour of process where still some phenomena cannot be clarified in all detail.