Skip to main content

Advertisement

Log in

Studies on Mechanical and Microstructural Properties of Aluminium Hybrid Composites: Influence of SiC/Gr Particles by Double Stir-Casting Approach

  • Original Paper
  • Published:
Silicon Aims and scope Submit manuscript

Abstract

In recent years considerable attention has been directed to the investigation of AMCs due to their growing application in the automobile and aerospace industries. An attempt was made to study the mechanical, physical and microstructure characteristics of LM25/SiC/Gr hybrid composites. Matrix reinforced with SiC by varying weight fractions of 2%, 4% and 6%, and a constant graphite (Gr) particulate of 2% is chosen. The composite was made using a double stir-casting approach and initially preheated silicon carbide and graphite particles before melting. The experimental research is split into two distinct phases. Mechanical properties such as hardness, flexural strength, and tensile strength of hybrid reinforced composites were examined in the primary phase. The physical properties such as density and porosity of aluminium hybrid composites were studied in the secondary phase. Increased tensile strength of 158.17 MPa, Yield Stress of 137.29 MPa, % Elongation of 2.51 and hardness of 93.06 VHN are achieved in addition to a 4% hybrid composite. The physical properties, such as density of 2.710 g/cm3 and porosity of 1.513%, are enhanced in the addition of LM25/4%SiC/2%Gr hybrid composite. Microstructural examination of the AMCs as carried out by SEM and OM revealed a uniform distribution of SiCp within the matrix and good bonding between the reinforcing agent and the matrix material. The chemical composition and phases are analysed using EDS and XRD.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

Data Availability

Not applicable.

References

  1. Vinod B, Ramanathan S, Anandajothi M (2019) A novel approach for utilization of agro-industrial waste materials as reinforcement with Al-7Si-0.3 mg matrix hybrid composite on tribological behaviour. SN App Sci 1:1–5

    CAS  Google Scholar 

  2. Tuli AK, Singh P, Das S, Mondal DP, Shakya JP (2021) Analysis of microstructural, mechanical and thermal behaviour of thixocast LM25-10wt% SiC composite at different processing temperatures. Sadhana 46:1–2

    Article  Google Scholar 

  3. Kumar PL, Lombardi A, Byczynski G, Murty SN, Murty BS, Bichler L (2022) Recent advances in aluminium matrix composites reinforced with graphene-based nanomaterial: a critical review. Prog Mater Sci 5:10094–10098

    Google Scholar 

  4. Sahu S, Ansari MZ, Mondal DP (2020) Microstructure and compressive deformation behavior of 2014 aluminium cenosphere syntactic foam made through stir casting technique. Mater Today: Proceed 25:785–788

    CAS  Google Scholar 

  5. Maneiah D, Shunmugasundaram M, Reddy AR, Begum Z (2020) Optimization of machining parameters for surface roughness during abrasive water jet machining of aluminium/magnesium hybrid metal matrix composites. Mater Today: Proceed 27:1293–1298

    Google Scholar 

  6. Vinod B, Ramanathan S, Ananthi V, Selvakumar N (2019) Fabrication and characterization of organic and in-organic reinforced A356 aluminium matrix hybrid composite by improved double-stir casting. Silicon 11:817–829

    Article  CAS  Google Scholar 

  7. Jiang W, Zhu J, Li G, Guan F, Yu Y, Fan Z (2021) Enhanced mechanical properties of 6082 aluminum alloy via SiC addition combined with squeeze casting. J Mater Sci Tech 88:119–131

    Article  CAS  Google Scholar 

  8. Varun S, Chavan TK (2021) Influence of mould vibration on microstructural behaviour and mechanical properties of LM25 aluminium alloy using gravity die casting process. Mater Today: Proceed 46:4412–4418

    CAS  Google Scholar 

  9. Radhika N, Sathish M (2022) A review on Si-based ceramic matrix composites and their infiltration based techniques. Silicon 2:1–31

    Google Scholar 

  10. Gupta TK, Srivastava AK, Srivastava VS (2021) Microstructural and tensile behaviour of hybrid MMC Al7075/SiC/B4C produced by mechanical stir casting. Mater Today: Proceed 47:4107–4113

    Google Scholar 

  11. Kulshreshtha A, Dhakad SK, Mondal DP (2021) Effect of particle size on compressive deformation of Aluminium foam prepared through stir casting technique. Mater Today: Proceed 47:7174–7177

    CAS  Google Scholar 

  12. Ramanathan S, Vinod B, Narayanasamy P, Anandajothi M (2019) Dry sliding wear mechanism maps of Al-7Si-0.3 mg hybrid composite: novel approach of agro-industrial waste particles to reduce cost of material. J Bio Tribo-Corr 5:1–9

    Google Scholar 

  13. Bommana D, Dora T, Senapati NP, Kumar AS (2021) Effect of 6 Wt.% particle (B4C+ SiC) reinforcement on mechanical properties of AA6061 aluminum hybrid MMC. Silicon 20:1–0

  14. Devaganesh S, Kumar PD, Venkatesh N, Balaji R (2020) Study on the mechanical and tribological performances of hybrid SiC-Al7075 metal matrix composites. J Mater Res Tech 9:3759–3766

    Article  CAS  Google Scholar 

  15. Senan VA, Anandakrishnan G, Rahul SR, Reghunath N, Shankar KV (2020) An investigation on the impact of SiC/B4C on the mechanical properties of Al-6.6 Si-0.4 Mg alloy. Mater Today: Proceed 26:649–653

    Google Scholar 

  16. Suresh V, Vikram P, Palanivel R, Laubscher RF (2018) Mechanical and wear behavior of LM25 Aluminium matrix hybrid composite reinforced with boron carbide, graphite and Iron oxide. Mater Today: Proceed 5:27852–27860

    CAS  Google Scholar 

  17. Christy JV, Arunachalam R, Mourad AH, Krishnan PK, Piya S, Al-Maharbi M (2020) Processing, properties, and microstructure of recycled aluminum alloy composites produced through an optimized stir and squeeze casting processes. J Manuf Process 59:287–301

    Article  Google Scholar 

  18. Huan PC, Tang XX, Sun Q, Akira K, Wang XN, Wang J, Wang JL, Wei X, Di HS (2022) Comparative study of solder wettability on aluminum substrate and microstructure-properties of Cu-based component/aluminum laser soldering joint. Mater Des 215:11048–11045

    Article  Google Scholar 

  19. Kumar J, Singh D, Kalsi NS, Sharma S, Mia M, Singh J, Rahman MA, Khan AM, Rao KV (2021) Investigation on the mechanical, tribological, morphological and machinability behaviour of stir-casted Al/SiC/Mo reinforced MMCs. J Mater Res Tech 12:930–946

    Article  CAS  Google Scholar 

  20. Wang XF, Guo MX, Ma CQ, Chen JB, Zhang JS, Zhuang LZ (2018) Effect of particle size distribution on the microstructure, texture, and mechanical properties of Al–Mg–Si–Cu alloy. Int J Miner Met Mater 25:957–966

    Article  Google Scholar 

  21. Faisal MH, Sreekumar V, Nidhiry NM (2021) Comparison of mechanical and wearing properties between LM6, LM6/B4C and LM6/B4C/Gr aluminium metal matrix composites. Mater Today: Proceed 43:3916–3921

    CAS  Google Scholar 

  22. Sridhar A, Lakshmi KP (2021) Evaluation of mechanical and wear properties of aluminum 7075 alloy hybrid nanocomposites with the additions of SiC/graphite. Mater Today: Proceed 44:2653–2657

    CAS  Google Scholar 

  23. Jiang W, Li G, Wu Y, Liu X, Fan Z (2018) Effect of heat treatment on bonding strength of aluminum/steel bimetal produced by a compound casting. J Mater Proc Tech 258:239–250

    Article  CAS  Google Scholar 

  24. Gao X, Yue H, Guo E, Zhang H, Lin X, Yao L, Wang B (2016) Preparation and tensile properties of homogeneously dispersed graphene reinforced aluminum matrix composites. Mater Des 94:54–60

    Article  CAS  Google Scholar 

  25. Arif S, Jamil B, Shaikh MB, Aziz T, Ansari AH, Khan M (2020) Characterization of surface morphology, wear performance and modelling of graphite reinforced aluminium hybrid composites. Eng Sci Tech Inter J 23:674–690

    Google Scholar 

  26. Rana RS, Purohit R (2020) Synthesis & analysis of mechanical and tribological behaviour of silicon carbide and graphite reinforced aluminium alloy hybrid composites. Mater Today: Proceed 26:3152–3156

    Google Scholar 

  27. Jayashree PK, Gowrishankar MC, Sharma S, Shetty R, Hiremath P, Shettar M (2021) The effect of SiC content in aluminum-based metal matrix composites on the microstructure and mechanical properties of welded joints. J Mater Res Tech 12:2325–2339

    Article  Google Scholar 

  28. Zhu J, Jiang W, Li G, Guan F, Yu Y, Fan Z (2020) Microstructure and mechanical properties of SiCnp/Al6082 aluminum matrix composites prepared by squeeze casting combined with stir casting. J Mater Proc Tech 283:116699

    Article  CAS  Google Scholar 

  29. Kargin YF, Akhmadullina NS, Lysenkov AS, Sirotinkin VP, Shamrai VF (2020) Synthesis and X-ray diffraction study of aluminum γ-Oxonitride solid solutions. Russian J Inorganic Chem 65:1320–1325

    Article  CAS  Google Scholar 

  30. Vinod B, Ramanathan S (2018) Effect of Zener-Hollomon parameter on the flow behaviour and microstructure evolution of Al alloy with organic–inorganic hybrid composites. Inter J Plastics Tech 22:137–160

    Article  CAS  Google Scholar 

Download references

Acknowledgements

The authors thank Professor P.R. Lakshminarayanan, Annamalai University, for their great support in research work and for providing lab facilities in Chidambaram, Tamilnadu, India.

Author information

Authors and Affiliations

Authors

Contributions

1. Jayaprakash: Data curation, Investigation, Formal analysis, Conceptualization, Project administration and experimentation, Writing – original draft, Validation, Visualization, Funding acquisition.

2. Niranjan & Vinod: Conceptualization, Resources management, Writing & editing.

Corresponding author

Correspondence to D. Jayaprakash.

Ethics declarations

This manuscript has not been submitted to, nor is under review at, another journal or other publishing venue.

Ethics Approval

This paper is not currently being considered for publication elsewhere. The paper reflects the authors’ own research and analysis in a truthful and complete manner. The paper properly credits the meaningful contributions of co-authors and co-researchers. All sources used are properly disclosed (correct citation). Literally copying of text must be indicated as such by using quotation marks and giving proper reference.

Consent for Publication

I, Jayaprakash, on the behalf of all co-authors, hereby given consent for publication of this manuscript.

Consent to Participate

Not Applicable.

Competing Interests

Not Applicable.

Conflict of Interest

Authors declared that they have no conflict of interest.

Additional information

Publisher’s Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Springer Nature or its licensor holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Jayaprakash, D., Niranjan, K. & Vinod, B. Studies on Mechanical and Microstructural Properties of Aluminium Hybrid Composites: Influence of SiC/Gr Particles by Double Stir-Casting Approach. Silicon 15, 1247–1261 (2023). https://doi.org/10.1007/s12633-022-02106-7

Download citation

  • Received:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12633-022-02106-7

Keywords

Navigation