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Mechanical and Tribological Properties of 3D printed Al-Si alloys and composites: a Review

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Abstract

Aluminum alloys were used in engineering applications, such as aircraft, aerospace, automobiles, and various other fields due to being light-weight, have relatively high strength, retain good ductility at sub-zero temperatures, have high corrosion resistance, and are non-toxic. Three-dimensional printing was used for the fabrication of aluminum alloys and aluminum metal matrix composites with high precision, shorter lead time, cost-effectiveness compared to traditional manufacturing. In the 3D printing process, Al-Si alloys and composites were produced by using powder-based manufacturing techniques, such as Selective Laser Melting (SLM), Laser Powder Bed Fusion (LPBF), and Direct Metal Laser Sintering (DMLS) due to their higher laser absorption. The mechanical properties of built parts were improved compared to the traditional manufacturing process and some drawbacks in surface finishing, dimensional accuracy. The mechanical and tribological properties of 3D printing Al-Si alloys were dependent upon process and process parameters. Pre and post-processing methods were used to improve the mechanical and tribological properties. In this paper, an attempt has been made to review the mechanical and tribological properties of 3D printing Al-Si alloys and their composites in various additive manufacturing processes with varying process parameters and to review the effect of pre and post-processing methods on mechanical and tribological properties of 3D printing Al-Si alloys and their composites before and after pre and post-processing methods. The mechanical properties of Al-Si alloys produced in 3D printing methods were more compared to the conventional manufacturing methods. The ductility of the 3D printed Al-Si alloys were improved in heat treatment methods, such as hot isostatic pressing, annealing, and solution heat treatment methods. The 3D printing methods were successfully used for manufacturing Al-Si metal matrix components. The wear resistance of the 3D printed Al-Si metal matrix components were more compared to the conventional manufacturing Al-Si metal matrix components.

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Authors and Affiliations

  1. Department of Mechanical Engineering, National Institute of Technology Andhra Pradesh, Tadepalligudem, West Godavari Dist., Andhra Pradesh, 534101, India

    Bheemavarapu Subba Rao & Thella Babu Rao

  2. D.A. Govt. Polytechnic, Ongole, Andhra Pradesh, India

    Bheemavarapu Subba Rao

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  1. Bheemavarapu Subba Rao
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•Bheemavarapu Subba Rao: Conceptualization, Methodology, Data collection, Writing-review, and editing.

•Thella Babu Rao: Review, Editing, and Supervision.

•All authors have read and agreed to publish a version of the manuscript.

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Rao, B.S., Rao, T.B. Mechanical and Tribological Properties of 3D printed Al-Si alloys and composites: a Review. Silicon 14, 5751–5782 (2022). https://doi.org/10.1007/s12633-021-01340-9

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