Skip to main content

Advertisement

Log in

Integrated utilization of municipal solid waste incineration fly ash and bottom ash for preparation of foam glass–ceramics

  • Original Paper
  • Published:
Rare Metals Aims and scope Submit manuscript

Abstract

For the purpose of solid waste co-disposal and heavy metal stabilization, foam glass–ceramics were produced by using municipal solid waste incineration (MWSI) bottom ash and fly ash as main raw materials, calcium carbonate (CaCO3) as foamer and sodium phosphate (Na3PO4) as foam stabilizer. The influences of the raw material composition, foaming temperature and foaming time on the properties were investigated. Porosity, bulk density, mechanical property and leaching of heavy metals were analyzed accordingly. The product, foamed at 1150 °C for 30 min with 14% fly ash and 74% bottom ash, exhibits excellent comprehensive properties, such as high porosity (76.03%), low bulk density (0.67 g·cm−3) and high compressive strength (10.56 MPa). Moreover, the amount of leaching heavy metals, including Cr, Pb, Cu, Cd and Ni, in foam glass–ceramics is significantly lower than that of the US EPA hazardous waste thresholds. This study not only realizes the integrated utilization of bottom ash and fly ash, but also addresses a new strategy for obtaining foam glass–ceramics.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6

Similar content being viewed by others

References

  1. Nakakubo T, Yoshid N, Hattori Y. Analysis of greenhouse gas emission reductions by collaboratively updating equipment in sewage treatment and municipal solid waste incineration plants. J Clean Prod. 2017;168:803.

    Article  Google Scholar 

  2. Dong J, Tang YJ, Nzihou A, Chi Y, Weiss-Hortala E, Ni MJ, Zhou ZZ. Comparison of waste-to-energy technologies of gasification and incineration using life cycle assessment: case studies in Finland, France and China. J Clean Prod. 2018;203:287.

    Article  Google Scholar 

  3. Goh CK, Valavan SE, Low TK, Tang LH. Effects of different surface modification and contents on municipal solid waste incineration fly ash/epoxy composites. Waste Manag. 2016;58:309.

    Article  Google Scholar 

  4. Xuan DX, Tang P, Poon CS. Limitations and quality upgrading techniques for utilization of MSW incineration bottom ash in engineering applications—a review. Constr Build Mater. 2018;190:1091.

    Article  Google Scholar 

  5. Fan WD, Liu B, Luo X, Yang J, Guo B, Zhang SG. Production of glass-ceramics using municipal solid waste incineration fly ash. Rare Met. 2019;38(3):245.

    Article  Google Scholar 

  6. Tang JF, Steenari BM. Leaching optimization of municipal solid waste incineration ash for resource recovery: a case study of Cu, Zn, Pb and Cd. Waste Manag. 2016;48:315.

    Article  Google Scholar 

  7. Wu HN, Wang Q, Ko JH, Xu QY. Characteristics of geotextile clogging in MSW landfills co-disposed with MSWI bottom ash. Waste Manag. 2018;78:164.

    Article  Google Scholar 

  8. Behrooznia L, Sharifi M, Alimardani R, Mousavi-Avval SH. Sustainability analysis of landfilling and composting-landfilling for municipal solid waste management in the north of Iran. J Clean Prod. 2018;203:1028.

    Article  Google Scholar 

  9. Tang JF, Petranikova M, Ekberg C, Steenari BM. Mixer-settler system for the recovery of copper and zinc from MSWI fly ash leachates: an evaluation of a hydrometallurgical process. J Clean Prod. 2017;148:595.

    Article  Google Scholar 

  10. Li JT, Zeng M, Ji WX. Characteristics of the cement-solidified municipal solid waste incineration fly ash. Environ Sci Pollut Res. 2018;15(36):36736.

    Article  Google Scholar 

  11. Li JT, Zeng M, Ji WX. Characteristics of the cement-solidified municipal solid waste incineration fly ash. Environ Sci Pollut Res. 2018;25(36):36736.

    Article  Google Scholar 

  12. Huang QF, Yang YF, Wang Q. Potential for serious environmental threats from uncontrolled co-processing of wastes in cement kilns. Environ Sci Technol. 2012;46:13031.

    Article  Google Scholar 

  13. Sasmal N, Garai M, Karmakar B. Preparation and characterization of novel foamed porous glass-ceramics. Mater Charact. 2015;103:90.

    Article  Google Scholar 

  14. Silva RV, de Brito J, Lye CQ, Dhir RK. The role of glass waste in the production of ceramic-based products and other applications: a review. J Clean Prod. 2017;167:346.

    Article  Google Scholar 

  15. Vaisman YI, Ketov AA, Ketov PA. The scientific and technological aspects of foam glass production. Glass Phys Chem. 2015;41(2):157.

    Article  Google Scholar 

  16. Apkar’yan AS, Gubaidulina TA, Kaminskaya OV. Foam-glass Ceramic based filtering material for removing iron and manganese from drinking water. Glass Ceram. 2015;71(11–12):413.

    Article  Google Scholar 

  17. Baino F, Vitale-Brovarone C. Mechanical properties and reliability of glass-ceramic foam scaffolds for bone repair. Mater Lett. 2014;118:27.

    Article  Google Scholar 

  18. Guo Y, Zhang Y, Huang H, Meng K, Hu K, Hu P, Wang X, Zhang Z, Meng X. Novel glass ceramic foams materials based on red mud. Ceram Int. 2014;40(5):6677.

    Article  Google Scholar 

  19. Zhou M, Ge X, Wang H, Chen L, Chen X. Effect of the CaO content and decomposition of calcium-containing minerals on properties and microstructure of ceramic foams from fly ash. Ceram Int. 2017;43(12):9451.

    Article  Google Scholar 

  20. Guo B, Liu B, Yang J, Zhang SG. The mechanisms of heavy metal immobilization by cementitious material treatments and thermal treatments: a review. J Environ Manag. 2017;193:410.

    Article  Google Scholar 

  21. Fan WD, Yang QW, Guo B, Liu B, Zhang SG. Crystallization mechanism of glass-ceramics prepared from stainless steel slag. Rare Met. 2018;37(5):413.

    Article  Google Scholar 

  22. Tang B, Lin J, Qian S, Wang J, Zhang S. Preparation of glass-ceramic foams from the municipal solid waste slag produced by plasma gasification process. Mater Lett. 2014;128:68.

    Article  Google Scholar 

  23. Romero AR, Salvo M, Bernardo E. Up-cycling of vitrified bottom ash from MSWI into glass-ceramic foams by means of ‘inorganic gel casting’ and sinter-crystallization. Constr Build Mater. 2018;192:133.

    Article  Google Scholar 

  24. Monich PR, Romero AR, Hollen D, Bernardo E. Porous glass-ceramics from alkali activation and sinter-crystallization of mixtures of waste glass and residues from plasma processing of municipal solid waste. J Clean Prod. 2018;188(1):871.

    Article  Google Scholar 

  25. Wang H, Feng K, Sun Q. Effect of calcium carbonate on the preparation of glass ceramic foams from water-quenched titanium-bearing blast furnace slag and waste glass. Adv Appl Ceram. 2018;117(5):312.

    Article  Google Scholar 

  26. Cambronero LED, Ruiz-Roman JM, Corpas FA, Ruiz Prieto JM. Manufacturing of Al–Mg–Si alloy foam using calcium carbonate as foaming agent. J Mater Process Technol. 2009;209(4):1803.

    Article  Google Scholar 

  27. Cao J, Lu J, Jiang L, Wang Z. Sinterability, microstructure and compressive strength of porous glass-ceramics from metallurgical silicon slag and waste glass. Ceram Int. 2016;42(8):10079.

    Article  Google Scholar 

  28. Guo Y, Zhang Y, Huang H, Meng X, Liu Y, Tu S, Li B. Novel glass ceramic foams materials based on polishing porcelain waste using the carbon ash waste as foaming agent. Constr Build Mater. 2016;125:1093.

    Article  Google Scholar 

  29. Liu T, Li X, Guan L, Liu P, Wu T, Li Z, Lu A. Low-cost and environment-friendly ceramic foams made from lead-zinc mine tailings and red mud: foaming mechanism, physical, mechanical and chemical properties. Ceram Int. 2016;42(1):1733.

    Article  Google Scholar 

  30. Zhu M, Ji R, Li Z, Wang H, Liu L, Zhang Z. Preparation of glass ceramic foams for thermal insulation applications from coal fly ash and waste glass. Constr Build Mater. 2016;112:398.

    Article  Google Scholar 

  31. Bernardo E, Albertini F. Glass foams from dismantled cathode ray tubes. Ceram Int. 2006;32(6):603.

    Article  Google Scholar 

Download references

Acknowledgements

This study was financially supported by the National Natural Science Foundation of China (Nos. 51672024 and 51502014), the National Key Research and Development Program of China (No. 2017YFB0702304), the Program of China Scholarships Council (No. 201806465040) and the Fundamental Research Funds for the Central Universities (No. FRF-IC-18-008).

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Shen-Gen Zhang.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Liu, B., Yang, QW. & Zhang, SG. Integrated utilization of municipal solid waste incineration fly ash and bottom ash for preparation of foam glass–ceramics. Rare Met. 38, 914–921 (2019). https://doi.org/10.1007/s12598-019-01314-2

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12598-019-01314-2

Keywords

Navigation