Skip to main content
Log in

A study on the fracture characteristics of tapered double cantilever specimens bonded with aluminum foams of varying thicknesses

  • Published:
International Journal of Precision Engineering and Manufacturing Aims and scope Submit manuscript

Abstract

In this study, the fracture characteristics on the adhesive interfaces in the structures composed of aluminum foam were investigated by using three kinds of TDCB specimens with the thicknesses of 25 mm, 50 mm and 75 mm and the length of 200 mm. According to the test results for the 25 mm-thick specimens, the maximum reaction force of about 200 N was shown when forced displacement progressed as the amount of about 6 mm to 7 mm. And the reaction force nearly was disappeared after the forced displacement progressed as the amount of about 22 mm. Similar trends were observed in cases of other specimens with thicknesses of 50 mm and 75 mm. As the forced displacement was gradually increased,fractures began to occur with the separation from the bonded interface beginning when the equivalent stress happened at the bonded interface was larger than the adhesive stress of 0.167 MPa at the bonding interface. Such experimental results can be verified by simulation analysis results. Therefore, fracture characteristics of aluminum foam consisting of the porous cores are considered to be identifiable through only simulations instead of experiments without requiring significant cost or time.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Similar content being viewed by others

References

  1. Kim, D. Y., Kwak, J. H., Lee, J. H., Park, K. W., Jeong, K. Y., and Cheon, S. S., A Study on the Vibration Analysis for the Composite Multi-Axial Optical Structure of an Aircraft, Composites Research, Vol. 24, No. 2, pp. 14–21, 2011.

    Google Scholar 

  2. British Standard Institution, Determination of the Mode I Adhesive Fracture Energy Gic of Structure Adhesives using the Double Cantilever Beam (DCB) and Tapered Double Cantilever Beam (TDCB) Specimens, BS 7991, 2001.

  3. Bang, S. O., Kim, K. S., Kim, S. H., Song, S. G., and Cho, J. U., Study on Compression Tests of Aluminum Foam and Honeycomb Sandwich Composites, Journal of the Korea Academia-Industrial Cooperation Society, Vol. 12, No. 9, pp. 3802–3807, 2011.

    Article  Google Scholar 

  4. Cho, H. Y., Kim, D. B., and Kim, K. W., Shape Design of Self-Piercing Rivet for Joining Dissimilar Sheet Metals, Journal of Korea Society of Mechanical Technology, Vol. 14, No. 3, pp. 93–99, 2012.

    Article  Google Scholar 

  5. Lee, J.-K., Elastic Analysis in Composite including Multiple Elliptical Fibers, Composites Research, Vol. 24, No. 6, pp. 37–48, 2011.

    Google Scholar 

  6. Kim, J. G., Hwang, Y. J., and Yoon, S. H., Improvement of the Fracture Toughness of Adhesively Bonded Stainless Steel Joints with Aramid Fibers at Cryogenic Temperatures, Composite Structures, Vol. 94, No. 9, pp. 2982–2989, 2012.

    Article  Google Scholar 

  7. Kim, S. S., Han, M. S., Cho, J. U., and Cho, C. D., Study on the Fatigue Experiment of TDCB Aluminum Foam Specimen Bonded with Adhesive, Int. J. Precis. Eng. Manuf., Vol. 14, No. 10, pp. 1791–1795, 2013.

    Article  Google Scholar 

  8. Marzi, S., Biel, A., and Stigh, U., On Experimental Methods to Investigate the Effect of Layer Thickness on the Fracture Behavior of Adhesively Bonded Joints, International Journal of Adhesion and Adhesives, Vol. 31, No. 8, pp. 840–850, 2011.

    Article  Google Scholar 

  9. Hart-Smith, L., Further Developments in the Design and Analysis of Adhesive-Bonded Structural Joints, Douglas Aircraft Co., McDonnell Douglas Corporation, Paper 6922, presented to ASTM Conference on Jointing of Composite Materials (STP 749), 1980.

    Google Scholar 

  10. Choi, H. K. and Cho, J. U., Study on the Fatigue Analysis of DCB Model with Aluminum Foam, Journal of Korean Society of Mechanical Technology, Vol. 14, No. 6, pp. 39–43, 2012.

    Article  Google Scholar 

  11. Zhang, Y. J. and Yang, C. S., Fem Analyses for Influences of Stress-Chemical Solution on Thm Coupling in Dual-Porosity Rock Mass, Journal of Central South University, Vol. 19, No. 4, pp. 1138–1147, 2012.

    Article  Google Scholar 

  12. Han, M. S., Choi, H. K., Cho, J. U., and Cho, C. D., Experimental Study on the Fatigue Crack Propagation Behavior of DCB Specimen with Aluminum Foam, Int. J. Precis. Eng. Manuf., Vol. 14, No. 8, pp. 1395–1399, 2013.

    Article  Google Scholar 

  13. Blackman, B. R. K., Dear, J. P., Kinloch, A. J., Macgillivray, H., Wang, Y., et al., The Failure of Fibre Composites and Adhesively-Bonded Fibre Composites under High Rates of Test Part III Mixedmode I/II and Mode IILoadings, Journal of Materials Science, Vol. 31, No. 17, pp. 4467–4477, 1996.

    Article  Google Scholar 

  14. Ohno, N., Okumura, D., and Niikawa, T., Long-Wave Buckling of Elastic Square Honeycombs Subject to In-Plane Biaxial Compression, International Journal of Mechanical Sciences, Vol. 46, No. 11, pp. 1697–1713, 2004.

    Article  MATH  Google Scholar 

  15. Sun, J. and Zhang, L., Vehicle Actuation based Short-Term Traffic Flow Prediction Model for Signalized Intersections, Journal of Central South University, Vol. 19, No. 1, pp. 287–298, 2012.

    Article  Google Scholar 

  16. Qiao, P., Wang, J., and Davalos, J. F., Tapered Beam on Elastic Foundation Model for Compliance Rate Change of TDCB Specimen, Engineering Fracture Mechanics, Vol. 70, No. 2, pp. 339–353, 2003.

    Article  Google Scholar 

  17. Michailidis, N., Stergioudi, F., Omar, H., and Tsipas, D., An Imagebased Reconstruction of the 3D Geometry of an Al Open-Cell Foam and Fem Modeling of the Material Response, Mechanics of Materials, Vol. 42, No. 2, pp. 142–147, 2010.

    Article  Google Scholar 

  18. Cho, J. U., Hong, S. J., Lee, S. K., and Cho, C., Impact Fracture Behavior at the Material of Aluminum Foam, Materials Science and Engineering: A, Vol. 539, pp. 250–258, 2012.

    Article  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Jae Ung Cho.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Sun, H.P., Cho, J.U. A study on the fracture characteristics of tapered double cantilever specimens bonded with aluminum foams of varying thicknesses. Int. J. Precis. Eng. Manuf. 16, 2179–2184 (2015). https://doi.org/10.1007/s12541-015-0280-1

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12541-015-0280-1

Keywords

Navigation