Skip to main content
Log in

Analyzing and Improvising KOH-Treated Jute Fibre Composites for the Medical Equipment

  • Regular Article
  • Published:
Fibers and Polymers Aims and scope Submit manuscript

Abstract

Medical device manufacturers have a global need for radiolucent products. Target treatment by radiotherapy requires minimal reflection of radiation by the surface on which the patient rests. In this study, jute fibre composites were fabricated and later tested using computed tomography (CT). Carbon fibre composites and various other radiolucent materials currently in use were also compared in terms of their radiolucency. It was found that the jute composites not only performed exceptionally well but also had an extremely low carbon footprint. To improve the mechanical properties, the jute fibres were treated with 5% and 15% KOH using different processes. The main challenge in sizing was the choice of medium and process that would effectively separate the KOH molecules. The paper highlights this in detail. The jute epoxy parts were moulded using a high-density casting process. A modified version of the mixing rule for bidirectional composites was derived. FTIR was used to prove the effectiveness of the surface treatment. ABAQUS modelling was performed for the theoretical prediction of the tensile strength of the composite. The paper highlights that the strength of KOH-treated jute was 32% higher than the untreated jute epoxy. The formulation was done to enhance the moment of inertia and performance under high bending stress. The theoretical analysis was performed for the bending moment. It can be concluded that the design was sufficient for different patient sizes with a maximum mass of 250 kg, using a FOS (factor of safety) of 1.2. Finally, a prototype was created to validate the theoretical results.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12

Similar content being viewed by others

References

  1. G.C. Pereira, M. Traughber Jr., R.F. Muzic, BioMed Res Int (2014). https://doi.org/10.1155/2014/231090. (Article ID: 231090)

    Article  PubMed  PubMed Central  Google Scholar 

  2. C. Marina, S. Fausto, S.P. Piercarlo, A. Andrea, B. Alessandra, M. Davide, G. Massimo, M. Daniela, G. Andrea, Chest CT features of coronavirus disease 2019 (COVID-19) pneumonia: key points for radiologists. Radiol. Med. 125(7), 636–646 (2020). https://doi.org/10.1007/s11547-020-01237-4

    Article  Google Scholar 

  3. M. Riccardo, P. Gianluca, A. Eustachio, A. Brunilda, B. Antonio, C. Matteo, C. Nazario, E. Antonio, P. Anna, P. Sonia, P. Maria, P. Silvia, R. Flavio, R. Francesco, R. Vincenzo, S. Salvatore, S. Nicolò, S. Carmen, T. Fabrizio, C. Maurizio, Recommendations in pre-procedural imaging assessment for TAVI intervention: SIC-SIRM position paper part 2 (CT and MR angiography, standard medical reporting, future perspectives). Radiol. Med. 127(3), 277–293 (2022). https://doi.org/10.1007/s11547-021-01434-9

    Article  Google Scholar 

  4. M. Krumm, C. Sauerwein, V. Hämmerle, R. Oster, B. Diewel, M. Sindel M, Capabilities and application of specialized computed tomography methods for the determination of characteristic material properties of fiber composite components. In: 7th Conference on Industrial Computed Tomography. Germany: 46–48 (2012)

  5. X. Senbiao, Z. Yifeng, S. Zheng, Y. Qingshan, Prediction of bending, buckling and free-vibration behaviors of 3D textile composite plates by using VAM-based equivalent model. Materials (Basel) 15(1), 134 (2022). https://doi.org/10.3390/ma15010134

    Article  CAS  Google Scholar 

  6. W.H.M.V. Dreumel, J.L.M. Kamp, Non-Hookean behaviour in the fibre direction of carbon-fibre composites and the influence of fibre waviness on the tensile properties. J. Compos. Mater. (1977). https://doi.org/10.1177/002199837701100408

    Article  Google Scholar 

  7. Y. Liu, B. Moran, Effects of multiple families of nonlinear fibers on finite deformation near a crack tip in a neo-Hookean sheet. Eur J Mech A Solids 90, 104324 (2021). https://doi.org/10.1016/j.euromechsol.2021.104324

    Article  Google Scholar 

  8. M.M.A. Rafique, E. Kandare, S. Sprenger, Fiber-reinforced magneto-polymer matrix composites (FR–MPMCs)—a review. J. Mater. Res. 32, 1020–1046 (2017). https://doi.org/10.1557/jmr.2017.63

    Article  CAS  Google Scholar 

  9. E.S. Lee, C.H. Lee, Y.S. Chun, C.J. Han, D.S. Lim, Effect of hydrogen plasma-mediated surface modification of carbon fibers on the mechanical properties of carbon-fiber-reinforced polyetherimide composites. Compos. B. Eng. 116, 451–458 (2017). https://doi.org/10.1016/j.compositesb.2016.10.088

    Article  CAS  Google Scholar 

  10. M.T. Zafar, S.N. Maiti, A.K. Ghosh, Effect of surface treatment of jute fibers on the interfacial adhesion in poly (lactic acid)/jute fiber biocomposites. Fibers Polym. 17(2), 266–274 (2016). https://doi.org/10.1007/s12221-016-5781-8

    Article  CAS  Google Scholar 

  11. R. Basak, P.L. Choudhury, K.M. Pandey, Effect of temperature variation on surface treatment of short jute fiber-reinforced epoxy composites. Mater. Today Proc. 5(1), 1271–1277 (2018). https://doi.org/10.1016/j.matpr.2017.11.211

    Article  CAS  Google Scholar 

  12. G.O. Adebayo, A. Hassan, R. Yahya, N.A. Rahman, A.R. Lafia, Influence of wood surface chemistry on the tensile and flexural properties of heat-treated mangrove/high-density polyethylene composites. Polym. Bull. 76(12), 6467–6486 (2019). https://doi.org/10.1007/s00289-019-02731-0

    Article  CAS  Google Scholar 

  13. G.C. Beom, H.H. Sang, P. Miseon, K.P. Jong, B.P. Young, G.C. Han, The effects of plasma surface treatment on the mechanical properties of polycarbonate/carbon nanotube/carbon fiber composites. Compos. B: Eng. 160, 436–445 (2019). https://doi.org/10.1016/j.compositesb.2018.12.062

    Article  CAS  Google Scholar 

  14. M. Bakkal, M.S. Bodur, H.E. Sonmez, B.C. Ekim, The effect of chemical treatment methods on the outdoor performance of waste textile fiber-reinforced polymer composites. J. Compos. Mater. 51(14), 2009–2021 (2017). https://doi.org/10.1177/0021998316666335

    Article  CAS  Google Scholar 

  15. M. Agarwal, R. Naik, S. Shetgar, D. Purnima, Surface treatment of jute fibre using eco-friendly method and its use in PP composites. Mater. Today Proc. 18(7), 3268–3275 (2019). https://doi.org/10.1016/j.matpr.2019.07.203

    Article  CAS  Google Scholar 

  16. K. Sever, M. Sarikanat, Y. Seki, G. Erkan, U. Erdogan, S. Erden, Surface treatments of jute fabric: the influence of surface characteristics on jute fabrics and mechanical properties of jute/polyester composites. Ind. Crops Prod. 35(1), 22–30 (2012). https://doi.org/10.1016/j.indcrop.2011.05.020

    Article  CAS  Google Scholar 

  17. I.O. Oladele, O.O. Daramola, S. Fasooto, Effect of chemical treatment on the mechanical properties of sisal fibre reinforced polyester composites. Leonardo El J Pract Technol 13(24), 1–12 (2014) https://www.researchgate.net/publication/289059294. Accessed 30 Mar 2023

  18. K.J. Tae, A.N. Netravali, Fabrication of advanced “green” composites using potassium hydroxide (KOH) treated liquid crystalline (LC) cellulose fibers. J. Mater. Sci. 48, 3950–3957 (2013). https://doi.org/10.1007/s10853-013-7199-7

    Article  CAS  Google Scholar 

  19. A.B. Włodek, M. Kozioł, J. Myalski, Influence of surface treatment on the wetting process of jute fibres with thermosetting polyester resin. Pol. J. Chem. Technol. 14(1), 21–27 (2012)

    Article  Google Scholar 

  20. A.D. Gudayu, L. Steuernagel, Prof. Dr. Ing. Dieter Meiners, The capability of ABAQUS/CAE to predict the tensile properties of sisal fiber reinforced polyethylene terephthalate composites, Adv. Compos. Mater. (2022) https://doi.org/10.1177/26349833221137602

  21. A. Patnaik, S. Tejyan, Mechanical and visco-elastic analysis of viscose fiber-based needle-punched nonwoven fabric mat reinforced polymer composites: Part I. J. Ind. Text. 43(3), 440–457 (2014). https://doi.org/10.1177/1528083712458305

    Article  Google Scholar 

  22. S. Joseph, M.S. Sreekala, Z. Oommen, P. Koshy, S. Thomas, A comparison of the mechanical properties of phenol formaldehyde composites reinforced with banana fibres and glass fibres. Compos Sci Technol 62, 1857–1868 (2002). https://doi.org/10.1016/S0266-3538(02)00098-2

    Article  CAS  Google Scholar 

  23. S. Das, B. Das, R. R. Imam, S.I. Murad, N.S. Fahmed, Characterization of polymer composite reinforced with coconut coir treated by KOH. In: 6th International Conference on Mechanical Engineering and Renewable Energy (ICMERE 2021) Chittagong, India, December (2021) https://www.researchgate.net/publication/3569867. Accessed 30 Mar 2023

  24. R. Basak, P.L. Choudhury, K.M. Pandey, Impacts of temperature disparity on surface modification of short jute fiber-reinforced epoxy composites. IOP Conf Ser Mater Sci Eng 225(012114), 1–7 (2017). https://doi.org/10.1088/1757-899X/225/1/012114

    Article  Google Scholar 

  25. M.Y. Khalid, M.A. Nasir, A. Ali, A.A. Rashid, M.R. Khan, Experimental and numerical characterization of tensile property of jute/carbon fabric reinforced epoxy hybrid composites. SN Appl. Sci. 2, 577 (2020). https://doi.org/10.1007/s42452-020-2403-2

    Article  CAS  Google Scholar 

  26. A.S. Ahmed, Md S Islam, A Hassan, MK M Hafiz, Impact of Succinic Anhydride on the Properties of Jute Fiber/Polypropylene Biocomposites. Fibers Polym 15(2), 307–314 (2014). https://doi.org/10.1007/s12221-014-0307-8

    Article  CAS  Google Scholar 

  27. G.M.A. Khan, H. Shaikh, Md A Gafur, SA Zahrani, Effect of Chemical Treatments on the Physical Properties of Non-woven Jute/PLA Biocomposites. BioResources 10(4), 7386–7404 (2015). https://doi.org/10.15376/biores.10.4.7386-7404

    Article  CAS  Google Scholar 

  28. K. Reddy, R. Reddy, D. Krishnudu, M. Reddy, H. Rao, M. Ramesh, Impact of Alkali Treatment on Characterization of Tapsi (Sterculia Urens) Natural Bark Fiber Reinforced Polymer Composites. J. Nat. Fibers 18(3), 1–12 (2019). https://doi.org/10.1080/15440478.2019.1623747

    Article  CAS  Google Scholar 

  29. D. Marin, A. Vecchio, L. Luduena, D. Fasce, V. Alvarez, P. Stefani, Revalorization of rice husk waste as a source of cellulose and silica. Fibers Polym. 16, 285–293 (2015). https://doi.org/10.1007/s12221-015-0285-5

    Article  CAS  Google Scholar 

  30. A. Gupta, R. Singhal, A.K. Nagpal, Reactive Blends of Epoxy Resin (DGEBA) Crosslinked by Anionically Polymerized Polycaprolactam: Process of Epoxy Cure and Kinetics of Decomposition. J. Appl. Polym. Sci. 92, 687–697 (2004). https://doi.org/10.1002/app.13656

    Article  CAS  Google Scholar 

Download references

Acknowledgements

Thanks to Composites Tomorrow and HR Diagnostics, Vadodara, India for their support.

Funding

The authors declare that no funds, grants, or other support were received during the preparation of this manuscript.

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Reshmi Basak.

Ethics declarations

Conflict of interest

The authors declare that they have no conflict of interest.

Research Involving Human and Animal Participants

The editorial does not refer to studies on animals or people but simply to the structural organization of interventional magnetic resonance imaging.

Rights and permissions

Springer Nature or its licensor (e.g. a society or other partner) holds exclusive rights to this article under a publishing agreement with the author(s) or other rightsholder(s); author self-archiving of the accepted manuscript version of this article is solely governed by the terms of such publishing agreement and applicable law.

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Basak, R., Gohil, P. & Dey, S. Analyzing and Improvising KOH-Treated Jute Fibre Composites for the Medical Equipment. Fibers Polym 24, 2867–2876 (2023). https://doi.org/10.1007/s12221-023-00273-x

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s12221-023-00273-x

Keywords

Navigation