Skip to main content
Log in

Effect of In Situ Reaction Temperature on the Microstructure and Mechanical Properties of 3 wt.% ZrB2/A356

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

In-situ particle reinforced aluminum matrix composites are the research focus on the field of aluminum matrix composites. In this paper, 3 wt.% ZrB2/A356 was prepared by in-situ reaction of A356-K2ZrF6-KBF4 system with mechanical agitation at different reaction temperatures of 850, 870 and 890 °C, respectively. XRD and EDS analysis show that 3 wt.% ZrB2/A356 particle reinforced aluminum matrix composite was successfully synthesized. According to this reaction principle, the feasibility of the reaction system was calculated by thermodynamics. By PC, SEM and TEM, the microstructure and distribution of the matrix and reinforcement were observed. Analysis of the experimental data shows that with the increase in reaction temperature, the grain refinement effect is better. When the reaction temperature is 890 °C, the grain size of aluminum matrix is the smallest, about 90 μm. With the increase in reaction temperature, the number of Al3Zr decreased and the number of ZrB2 particles increased gradually. When the reaction temperature was 890 °C, Al3Zr disappeared completely and ZrB2 particles were most evenly distributed. According to the growth and distribution of ZrB2 enhanced particles, the corresponding model is proposed to the first time, and the mechanism is analyzed through the intuitive model diagram. The mechanical properties of 3 wt.% ZrB2/A356 were studied.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13

Similar content being viewed by others

Data Availability

The raw/processed data required to reproduce these findings cannot be shared at this time due to legal or ethical reasons. And the raw/processed data required to reproduce these findings cannot be shared at this time due to technical or time limitations.

References

  1. T.W. Clynely and P.J. Wthersi, An Introduction to Metal Matrix Composite, Cambridge University Press, Cambridge, 1993.

    Book  Google Scholar 

  2. J.I. Rojas and B.V. Siva, Viscoelastic Behavior of a Novel Aluminum Metal Matrix Composite and Comparison with Pure Aluminum, Aluminum Alloys, and a Composite made of Al-Mg-Si Alloy Reinforced with SiC Particles, J. Alloy. Compd., 2018, 744, p 445–452.

    Article  CAS  Google Scholar 

  3. Q. Wan and F. Li, Study on In-Situ Synthesis Process of Ti–Al Intermetallic Compound-Reinforced Al Matrix Composites, Materials, 2019, 12, p 1967.

    Article  CAS  Google Scholar 

  4. P. Reddy, R. Kesavan and R.B. Vijaya, Investigation of Mechanical Properties of Aluminum 6061-Silicon Carbide, Boron Carbide Metal Matrix Composite, SILICON, 2018, 10, p 495–502.

    Article  CAS  Google Scholar 

  5. R. Geng and F. Qiu, Reinforcement in Al Matrix Composites: A Review of Strengthening Behavior of Nano-sized Particles, Adv. Eng. Mater., 2018, 20, p 1701089.

    Article  Google Scholar 

  6. Ke. Zhao and D. Tang, Structural Evolution during Mechanical Milling of Bimodal-Sized Al2O3 Particles Reinforced Aluminum Matrix Composite, Acta Metallurgica Sinica (Engl. Lett.), 2018, 31, p 423–430.

    Article  CAS  Google Scholar 

  7. A.M. Razzaq et al., Influence of fly ash on the microstructure and mechanical properties of AA6063 alloy using compocasting technique. Materials Express, 2019, 9, p 1–14.

  8. O. Yaghobizadeh and H.R. Baharvandi, Development of the Properties of Al/SiC Nano-composite Fabricated by Stir Cast Method by Means of Coating SiC Particles with Al, SILICON, 2019, 11, p 643–649.

    Article  CAS  Google Scholar 

  9. S. Nourouzi and E. Damavandi, Microstructural and Mechanical Properties of Al-Al2O3 Composites Focus on Experimental Techniques, Int. J. Microstruct. Mater. Prop., 2016, 11(5), p 383–398.

    CAS  Google Scholar 

  10. S.S. Wu and D. Yuan, Nano-SiCP Particles Distribution and Mechanical Properties of Al-Matrix Composites Prepare by Sitr Casting and Ultrasonic Treatment, Res. Dev., 2018, 15(3), p 203–209.

    Google Scholar 

  11. G.Q. Chen and W.S. Yang, Mechanical Properties of Al Matrix Composite Reinforced with Diamond Particles with W coatings Prepared by the Magnetron Sputtering Method, J. Alloys Compd., 2018, 735, p 777–786.

    Article  CAS  Google Scholar 

  12. C.C. Wu and T. Gao, A Novel Method of Coating Ex-Situ SiC Particles with In-Situ SiC Interlayer in Al-Si-C Alloy, J. Alloys Compd., 2018, 754, p 39–47.

    Article  CAS  Google Scholar 

  13. C.X. Cui and Y.C. Li, Particle–Matrix Interface Microstructure of In Situ TiCp-AlNp/Al Composite, Compos. Sci. Technol., 2012, 72(12), p 1423–1429.

    Article  CAS  Google Scholar 

  14. X. Sun and H. Zhu, Influence of aluminum Content on the Microstructre and Properties of the In-Situ TiC Reinforced AlxFeCoNiCu High Entropy Alloy Matrix Composites, Mater. Sci. Eng. A., 2018 https://doi.org/10.1016/j.msea.2018.11.120

    Article  Google Scholar 

  15. E.S. Caballero and J. Cintas, Synthesis and Characterisation of In Situ-Reinforced Al-AlN Composites Produced by Mechanical Alloying, J. Alloys Compd., 2017, 728, p 640–644.

    Article  CAS  Google Scholar 

  16. Y. Zhao and S. Zhang, (ZrB2+Al2O3+Al3Zr)p/Al-4Cu Composite Synthesized by Magneto-Chemical Meltreaction, Mater. Sci. Eng. A, 2008, 487, p 1–6.

    Article  Google Scholar 

  17. Z. Rui and Y. Zhao, In Situ Fabrication and Microstucture of ZrB2 Particles Reinforced Aluminum Matrix Composites, Adv. Mater. Res., 2012, 476–478, p 122–125.

    Article  Google Scholar 

  18. H. Moosavian and M. Emamy, The Study of Microstructures and Tensile Properties of an In-Situ A356ZrB2 Metal Matrix Composite, Key Eng. Mater., 2013, 553, p 29–33.

    Article  Google Scholar 

  19. S. Zhang and Y. Zhao, Microstructures and Dry Sliding Wear Properties of In Situ (Al3Zr+ZrB2)/Al Composites, J. Mater. Process. Technol., 2017, 184, p 201–208.

    Article  Google Scholar 

  20. J. Lei, Y. Yonggang, Li. Hui and Z. Yutao, Effects of Plastic Deformation on Microstructure and Superplasticity of the In Situ Al3Ti/2024Al Composites, Mater. Res. Express, 2018, 5(5), p 12–16.

    Article  Google Scholar 

  21. L. Hui, J. Lei and M. Yunzhu, Effects of Extrusion on Microstructure and Friction Wear Resistance In Situ ZrB2/6063Al Aluminum Matrix Composites, Rare Met. Mater. Eng., 2017, 46(10), p 3017–3022.

    Google Scholar 

  22. L. Hui, X. Pinyi and J. Lei, Preparation and Mechanical and Tribological Properties of A13Zr+6082 Al Composites Fabricated by Magnetic Stirring In-Situ, Mater. Res. Express, 2019, 6, p 066568.

    Article  CAS  Google Scholar 

  23. L. Hui, X. Pinyi and J. Lei, Surface Wear Behavior and Strengthening Mechanism of Al3Zr Particle Reinforced Aluminum Matrix Composites Prepared In-Situ, Surf. Topogr. Metrol. Prop., 2019, 7, p 045013.

    Article  CAS  Google Scholar 

  24. C. Zhenjiang and W. Zeying, Physical Chemistry, Science Press, Beijing, 2015, p P74–P78

    Google Scholar 

  25. B. Ihsan, Thermochemical Data of Pure Substances, Third Edition, 1995. https://doi.org/10.1002/9783527619825

  26. Y. Zheng and Y. Chao, Effects of ZrB2 on Substructure and Wear Properties of Laser Melted In Situ ZrB2p/6061AI, Appl. Surf. Sci., 2015, 365, p 43474.

    Google Scholar 

  27. N. Kumar, R.K. Gautam and S. Mohan, Wear and Friction Behavior of In-Situ AA5052/ZrB2 Composites under Dry Sliding Conditions, Tribol. Ind., 2015, 37(2), p 244–256.

    Google Scholar 

  28. R. Tao and Y. Zhao, Effects of Hot Rolling Deformation on the Microstructure and Tensile Properties of an In Situ-Generated ZrB2 Nanoparticle-Reinforced AA6111 Composite, Mater. Sci. Eng., A, 2018, S0921–5093(18), p 30914–30916.

    Google Scholar 

  29. G. Gan and B. Yang, Refining Mechanism of 7075 Al Alloy by In-Situ TiB2 Particles, Materials (Basel, Switzerland), 2017, 10(2), p 132.

    Article  Google Scholar 

  30. Z.Q. Yu and Z.G. Yang, ZrB2/Al2O3 Composite Powders Prepared by Self-Propagating High-Temperature Synthesis, Trans. Nonferrous Met. Soc. China, 2005, 15(4), p 851–854.

    CAS  Google Scholar 

Download references

Acknowledgments

This research was financially supported by the National Natural Science Foundation of China, No. 51605206. Jiangsu Province key Laboratory of High-end structural Materials, No. hsm180.

Author information

Authors and Affiliations

Authors

Corresponding authors

Correspondence to Lei Jiao or Xinpeng Huang.

Additional information

Publisher's Note

Springer Nature remains neutral with regard to jurisdictional claims in published maps and institutional affiliations.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Li, H., Jiao, L., Huang, X. et al. Effect of In Situ Reaction Temperature on the Microstructure and Mechanical Properties of 3 wt.% ZrB2/A356. J. of Materi Eng and Perform 30, 7295–7305 (2021). https://doi.org/10.1007/s11665-021-05943-6

Download citation

  • Received:

  • Revised:

  • Accepted:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-021-05943-6

Keywords

Navigation