Skip to main content
Log in

Study on Texture Evolution and Shear Behavior of an Al/Ni/Cu Composite

  • Published:
Journal of Materials Engineering and Performance Aims and scope Submit manuscript

Abstract

The microstructure, texture, and mechanical properties of the Al/Ni/Cu composite during various accumulative roll bonding (ARB) cycles were studied using optical microscopy, scanning electron microscopy, x-ray diffraction, shear punch test, and hardness test. In addition, ImageJ software and Rietveld software were used in order to study microstructure and dislocation density variations, respectively. It was found that Ni and Cu layers were fractured and distributed in the Al matrix due to differences in their mechanical properties. Fracture and distribution of Cu and Ni particles after cycle five led to the alteration of the composite structure from a layered to a particle-reinforced structure. ARB process leads to the formation of strong orientation along the β-fiber and also to pronounced copper and dillamore components in both Al and Cu phases. Furthermore, the shear yield stress and ultimate shear strength of the composite increased as the ARB process advanced; however, shear elongation presented a non-uniform variation. Investigation of the fracture surfaces revealed that the mechanical properties of the composite are affected not only by the strain hardening of the Cu layer, but also by the structural change in the composite during the initial ARB cycles. During the last stages of the process, however, changes in mechanical properties were mostly governed by reinforcement particles serving as strain concentration zones and the strain hardening of the Al matrix.

This is a preview of subscription content, log in via an institution to check access.

Access this article

Price excludes VAT (USA)
Tax calculation will be finalised during checkout.

Instant access to the full article PDF.

Fig. 1
Fig. 2
Fig. 3
Fig. 4
Fig. 5
Fig. 6
Fig. 7
Fig. 8
Fig. 9
Fig. 10
Fig. 11
Fig. 12
Fig. 13
Fig. 14
Fig. 15
Fig. 16

Similar content being viewed by others

References

  1. N. Chawla and K.K. Chawla, Metal Matrix Composites, Springer, Berlin, 2006

    Book  Google Scholar 

  2. P. Cavaliere, B. Sadeghi, and A. Shabani, Carbon Nanotube Reinforced Aluminum Matrix Composites Produced by Spark Plasma Sintering, J. Mater. Sci., 2017, 52(14), p 8618–8629

    Article  CAS  Google Scholar 

  3. P.K. Rohatgi, Cast Aluminum—Matrix Composites for Automotive Applications, JOM, 1991, 43, p 10–15

    Article  CAS  Google Scholar 

  4. N. Tsuji, Y. Ito, Y. Saito, and Y. Minamino, Strength and Ductility of Ultrafine Grained Aluminum and Iron Produced by ARB and Annealing, Scr. Mater., 2002, 47, p 893–899

    Article  CAS  Google Scholar 

  5. P. Cavaliere, F. Jahantigh, A. Shabani, and B. Sadeghi, Influence of SiO2 Nanoparticles on the Microstructure and Mechanical Properties of Al Matrix Nanocomposites Fabricated by Spark Plasma Sintering, Compos. B Eng., 2018, 146, p 60–68

    Article  CAS  Google Scholar 

  6. Y. Saito, N. Tsuji, H. Utsunomiya, T. Sakai, and R.G. Hong, Ultra-Fine Grained Bulk Aluminium Produced by Accumulative Roll-Bonding (ARB) Process, Scr. Mater., 1998, 39, p 1221–1227

    Article  CAS  Google Scholar 

  7. M. Reihanian, S. Fayezipour, and S.M. Lari Baghal, Nanostructured Al/SiC-Graphite Composites Produced by Accumulative Roll Bonding: Role of Graphite on Microstructure, Wear and Tensile Behavior, J. Mater. Eng. Perform., 2017, 26(4), p 1908–1919

    Article  CAS  Google Scholar 

  8. A. Shabani and M.R. Toroghinejad, Investigation of the Microstructure and the Mechanical Properties of Cu-NiC Composite Produced by Accumulative Roll Bonding and Coating Processes, J. Mater. Eng. Perform., 2015, 24(12), p 4746–4754

    Article  CAS  Google Scholar 

  9. A. Shabani, M.R. Toroghinejad, and A. Shafyei, Fabrication of Al/Ni/Cu Composite by Accumulative Roll Bonding And Electroplating Processes and Investigation of Its Microstructure and Mechanical Properties, Mater. Sci. Eng. A, 2012, 558, p 386–393

    Article  CAS  Google Scholar 

  10. L. Ghalandari, M. Mahdavian, and M. Reihanian, Microstructure Evolution and Mechanical Properties of Cu/Zn Multilayer Processed by Accumulative Roll Bonding (ARB), Mater. Sci. Eng. A, 2014, 593, p 145–152

    Article  CAS  Google Scholar 

  11. M. Zabihi, M.R. Toroghinejad, and A. Shafyei, Shear Punch Test in Al/Alumina Composite Strips Produced by Powder Metallurgy and Accumulative Roll Bonding, Mater. Sci. Eng. A, 2016, 667(Supplement C), p 383–390

    Article  CAS  Google Scholar 

  12. C.A. León and R.A.L. Drew, Small Punch Testing for Assessing the Tensile Strength of Gradient Al/Ni-SiC Composites, Mater. Lett., 2002, 56(5), p 812–816

    Article  Google Scholar 

  13. M. Zabihi, M.R. Toroghinejad, and A. Shafyei, Evaluating the Mechanical Behavior of Hot Rolled Al/Alumina Composite Strips Using Shear Punch Test, Mater. Sci. Eng. A, 2014, 618, p 490–495

    Article  CAS  Google Scholar 

  14. V. Karthik, K. Kasiviswanathan, K. Laha, and B. Raj, Determination of Gradients in Mechanical Properties of 2.25 Cr-1Mo Weldments Using Shear-Punch Tests, Weld. J. N. Y., 2002, 81(12), p 265

    Google Scholar 

  15. R. Alizadeh and R. Mahmudi, Evaluating High-Temperature Mechanical Behavior of Cast Mg-4Zn-xSb Magnesium Alloys by Shear Punch Testing, Mater. Sci. Eng. A, 2010, 527(16), p 3975–3983

    Article  Google Scholar 

  16. A. Geranmayeh, R. Mahmudi, and M. Kangooie, High-Temperature Shear Strength of Lead-Free Sn-Sb-Ag/Al2O3 Composite Solder, Mater. Sci. Eng. A, 2011, 528(12), p 3967–3972

    Article  Google Scholar 

  17. A. Shabani, M.R. Toroghinejad, and A. Shafyei, Effect of Post-Rolling Annealing Treatment and Thickness of Nickel Coating on the Bond Strength of Al-Cu Strips in Cold Roll Bonding Process, Mater. Des., 2012, 40, p 212–220

    Article  CAS  Google Scholar 

  18. A. Shabani, M.R. Toroghineja, and A. Bagheri, Effects of Intermediate Ni layer on Mechanical Properties of Al-Cu Layered Composites Fabricated Through Cold Roll Bonding, Int. J. Miner. Metall. Mater., 2018, 25(5), p 573–583

    Article  CAS  Google Scholar 

  19. L. Lutterotti, MAUD, Material Analysis Using Diffraction, Copyright (c), 2008 (1997)

  20. G. Dini, R. Ueji, A. Najafizadeh, and S. Monir-Vaghefi, Flow Stress Analysis of TWIP Steel Via the XRD Measurement of Dislocation Density, Mater. Sci. Eng. A, 2010, 527(10), p 2759–2763

    Article  Google Scholar 

  21. A. Chanda and M. De, X-ray Characterization of the Microstructure of α-CuTi alloys by Rietveld’s Method, J. Alloy. Compd., 2000, 313(1), p 104–114

    Article  CAS  Google Scholar 

  22. A. Shabani, M.R. Toroghinejad, A. Shafyei, and P. Cavaliere, Effect of Cold-Rolling on Microstructure, Texture and Mechanical Properties of an Equiatomic FeCrCuMnNi High Entropy Alloy, Materialia, 2018, 1, p 175–184

    Article  Google Scholar 

  23. M. Toloczko, M. Hamilton, and G. Lucas, Ductility Correlations Between Shear Punch and Uniaxial Tensile Test Data, J. Nucl. Mater., 2000, 283, p 987–991

    Article  Google Scholar 

  24. L. Won-Bae, B. Kuek-Saeng, and J. Seung-Boo, Effects of Intermetallic Compound on the Electrical and Mechanical Properties of Friction Welded Cu/Al Bimetallic Joints During Annealing, J. Alloy. Compd., 2005, 390, p 212–219

    Article  Google Scholar 

  25. M. Raei, M.R. Toroghinejad, R. Jamaati, and J.A. Szpunar, Effect of ARB Process on Textural Evolution of AA1100 Aluminum Alloy, Mater. Sci. Eng. A, 2010, 527(26), p 7068–7073

    Article  Google Scholar 

  26. R. Jamaati and M.R. Toroghinejad, Effect of Stacking Fault Energy on Deformation Texture Development of Nanostructured Materials Produced by the ARB Process, Mater. Sci. Eng. A, 2014, 598, p 263–276

    Article  CAS  Google Scholar 

  27. M.R. Toroghinejad, R. Jamaati, M. Hoseini, J.A. Szpunar, and J. Dutkiewicz, Texture Evolution of Nanostructured Aluminum/Copper Composite Produced by the Accumulative Roll Bonding and Folding Process, MMTA, 2013, 44(3), p 1587–1598

    Article  CAS  Google Scholar 

  28. L. Chen, Q. Shi, D. Chen, S. Zhou, J. Wang, and X. Luo, Research of Textures of Ultrafine Grains Pure Copper Produced by Accumulative Roll-Bonding, Mater. Sci. Eng. A, 2009, 508(1-2), p 37–42

    Article  Google Scholar 

  29. R. Jamaati, Unexpected Cube Texture in Cold Rolling of Copper, Mater. Lett., 2017, 202, p 111–115

    Article  CAS  Google Scholar 

  30. F.J. Humphreys and M. Hatherly, Recrystallization and Related Annealing Phenomena, 2nd ed., Elsevier, Amsterdam, 2004

    Google Scholar 

  31. J.R. Davis, P. Allen, S. Lampman, T.B. Zorc, S.D. Henry, J.L. Daquila, and A.W. Ronke, Metals Handbook: Properties and Selection: Nonferrous Alloys and Special-Purpose Materials, ASM International, Geauga County, 1990

    Google Scholar 

  32. P.J. Hsieh, Y.P. Hung, and J.C. Huang, Transformation into Nanocrystalline or Amorphous Materials in Zr-X Binary Systems Using ARB Route, Scr. Mater., 2003, 49, p 173–178

    Article  CAS  Google Scholar 

  33. M. Shamanian, M. Mohammadnezhad, and J. Szpunar, Production of High-Strength Al/Al2O3/WC Composite by Accumulative Roll Bonding, J. Mater. Eng. Perform., 2014, 23(9), p 3152–3158

    Article  CAS  Google Scholar 

Download references

Author information

Authors and Affiliations

Authors

Corresponding author

Correspondence to Ali Shabani.

Rights and permissions

Reprints and permissions

About this article

Check for updates. Verify currency and authenticity via CrossMark

Cite this article

Shabani, A., Toroghinejad, M.R. Study on Texture Evolution and Shear Behavior of an Al/Ni/Cu Composite. J. of Materi Eng and Perform 27, 6004–6015 (2018). https://doi.org/10.1007/s11665-018-3692-0

Download citation

  • Received:

  • Revised:

  • Published:

  • Issue Date:

  • DOI: https://doi.org/10.1007/s11665-018-3692-0

Keywords

Navigation