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Self-diffusion Measurements of Liquid Sn Using the Shear Cell Technique and Stable Density Layering

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Abstract

By utilizing the shear cell technique and achieving stable density layering with the addition of an alloying element Bi, the self-diffusion coefficients of liquid Sn were measured on the ground at 573 K, 773 K, and 973 K (300 °C, 500 °C, and 700 °C). Moreover, the impurity diffusion coefficients of Bi in the liquid Sn were simultaneously measured, to confirm the suppression of natural convection. From the experimental results, natural convection was confirmed to be suppressed, given that the impurity diffusion coefficients of Bi were in good agreement with the microgravity reference data. Upon changing the amounts of added Bi within 5 at. pct Bi, the self-diffusion coefficients of liquid Sn did not vary significantly. Moreover, the SnBi system within 5 at. pct Bi can be regarded as a dilute solution by calculating the activity of Sn in the SnBi system beforehand. The self-diffusion coefficients of the liquid Sn were in good agreement with the power law of temperature dependence from the microgravity reference data. After confirming the suppression of natural convection and that the SnBi system is a dilute solution, the self-diffusion coefficient of liquid Sn was determined as 5.00 ± 0.16 × 10−9 m2 s−1 at 773 K (500 °C). The effectiveness of the experimental method used in this study for the measurement of the self-diffusion coefficients was confirmed, under the condition that the liquid system could be regarded as a dilute solution.

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Abbreviations

a Sn :

Activity of Sn

c 1 :

Initial concentration of 124Sn or Bi in the semi-infinite layer (at. pct)

c 2 :

Initial concentration of 124Sn or Bi in the thick layer (at. pct)

\( c_{{^{124} {\text{Sn}}}} \) :

Concentration of 124Sn (at. pct)

c Bi :

Concentration of Bi (at. pct)

c norm :

Normalized concentration of 124Sn by c1

D :

Diffusion coefficient (m2 s−1)

\( D_{{^{124} {\text{Sn}}}} \) :

Self-diffusion coefficient of 124Sn (m2 s−1)

\( D^{*}{_{{^{124} {\text{Sn}}}}} \) :

Self-diffusion coefficient of 124Sn without the addition of Bi (m2 s−1)

\( D_{{^{124} {\text{Sn}}_{\text{ave}}}} \) :

Average value of \( D_{{^{124} {\text{Sn}}}} \) at each temperature (m2 s−1)

D Bi :

Impurity diffusion coefficient of Bi in liquid Sn (m2 s−1)

D Bi_ave :

Average value of DBi for each experimental condition (m2 s−1)

\( G_{\text{m}}^{\text{ex}} \) :

Excess free energy of mixing (J)

h 0 :

Initial thickness of a sample (m)

H :

Height of a cell (m)

k B :

Boltzmann’s constant (J K−1)

N Sn :

Molar fraction of Sn

R :

Molar gas constant (J K−1 mol−1)

R 2 :

Coefficient of determination

RSD:

Relative standard deviation (pct)

t :

Time (s)

t diff :

Diffusion time (s)

T :

Temperature (K)

x :

Position (m)

X 2 aver :

Mean-square diffusion depth of additional value resulting from the plot of the average value for each cell (m2)

X 2 meas :

Measured mean-square diffusion depth (m2)

X 2 sim :

Mean-square diffusion depth of simulated concentration profile (m2)

X 2 shear :

Mean-square diffusion depth of additional value resulting from the shearing process (m2)

z :

Coordination number

γ Bi :

Activity coefficient of Bi

γ Sn :

Activity coefficient of Sn

σ :

Calculated error, considering the error of measurement from the ICP-MS (pct)

\( \varPhi_{\text{Sn}} \) :

Thermodynamic factor of Sn in the SnBi system

ω :

Interchange energy (J)

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Acknowledgments

This work was supported by a grant-in-aid from the Mitsubishi Materials Corporation in the 2017 fiscal year, and the diffusion phenomena in melts working group of the Japan Aerospace Exploration Agency. Furthermore, we would like to thank the Environmental Safety Center, Waseda University, for the sample analysis; and Kimura Foundry Co., Ltd. for the financial support.

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Correspondence to Masato Shiinoki.

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Manuscript submitted March 30, 2018.

Appendices

Appendix A

The quasi-chemical theory is a theoretical model that assumes the existence of chemical complexes in a liquid binary alloy. In this study, the SnBi system was assumed to be the regular solution. Thus, the excess free energy of mixing \( G_{\text{m}}^{\text{ex}} \) in the SnBi system, using the quasi-chemical theory, can be expressed as

$$ \begin{array}{*{20}c} {\frac{{G_{\text{m}}^{\text{ex}} }}{RT} = N_{\text{Sn}} \ln \left( {\gamma_{\text{Sn}} } \right) + (1 - N_{\text{Sn}} )\ln \left( {\gamma_{\text{Bi}} } \right)} \\ \end{array} , $$
(A1)

where \( \gamma_{\text{Sn}} \) is given by the following expressions:

$$ \begin{array}{*{20}c} {\gamma_{\text{Sn}} = \left\{ {\frac{{\beta - 1 + 2N_{\text{Sn}} }}{{N_{\text{Sn}} (\beta + 1)}}} \right\}^{z/2} ,} \\ \end{array} $$
(A2)
$$ \begin{array}{*{20}c} {\beta = \left[ {1 + 4N_{\text{Sn}} (1 - N_{\text{Sn}} )(\eta^{2} - 1)} \right]^{1/2} } \\ \end{array} , $$
(A3)
$$ \begin{array}{*{20}c} {\eta^{2} = \exp \left( {\frac{2\omega }{{zk_{\text{B}} T}}} \right)} \\ \end{array} . $$
(A4)

Therefore, using Eq. [6], \( \varPhi_{\text{Sn}} \) is given by the following expressions:

$$ \begin{array}{*{20}c} {\varPhi_{\text{Sn}} = 1 + \frac{{\partial \ln \gamma_{\text{Sn}} }}{{\partial \ln N_{\text{Sn}} }} = 1 + \frac{z}{2}N_{\text{Sn}} \left( {\frac{{\beta ^{\prime} + 2}}{{\beta - 1 + 2N_{\text{Sn}} }} - \frac{{\beta ^{\prime}}}{1 + \beta } - \frac{1}{{N_{\text{Sn}} }}} \right)} \\ \end{array} , $$
(A5)
$$ \begin{array}{*{20}c} {\beta ^{\prime} = 2(\eta^{2} - 1)(1 - 2N_{\text{Sn}} )\left[ {1 + 4N_{\text{Sn}} (1 - N_{\text{Sn}} )(\eta^{2} - 1)} \right]^{ - 1/2} } \\ \end{array} , $$
(A6)

where the value of z was set as 10.2 at 773 K (500 °C) in liquid Sn.[25] The value of ω/kB was calculated from the reference of the activity at 600 K (327 °C)[26] and was set as 126.6.

Appendix B

In diffusion experiments, it is important to obtain a concentration profile with a small variation. An increase in the concentration step (c2 − c1) of the diffusion couple effectively reduces the variation in the concentration. However, the use of the 124Sn sample in the self-diffusion experiments in this study was limited, due to its low abundance. Moreover, it was necessary to accurately determine the minimum amount of 124Sn for the self-diffusion experiments. The concentration profiles were therefore simulated to obtain the conditions for suitable fitting with Eq. [1]. From the simulation, the value of σ in the concentration step with self-diffusion was calculated.

Figure B1 and Table BI present the simulation of the concentration profile and the simulation properties of the self-diffusion experiment, respectively. In the simulation, the only variable parameter was c2. First, an ideal concentration profile was created at a certain concentration step. Second, each ideal concentration was changed within the measurement error of ICP-MS used for the concentration measurement in this study, using a random function. The simulated concentration profile was obtained as shown in Figure B1. The measurement error of ICP-MS was 1.95 pct, which was obtained from the preliminary experiment.

Fig. B1
figure 13

Simulation of concentration profile. The concentration step is 20 at. pct

Table BI Simulation Conditions for Self-diffusion Experiments

In preliminary experiments, five solutions of 124Sn in nitric acid were prepared for each concentration level. For each solution, the measurements using ICP-MS were repeated four times. For each concentration level, a total of 20 measurements were performed, and the average and standard deviation (relative error) were calculated, as shown in Figure B2. The average of the relative error in the range of 6 at. pct to 25 at. pct of 124Sn was 1.95 pct.

Fig. B2
figure 14

Results of preliminary experiments

Finally, the simulated concentration profile was fitted again with Eq. [1], and X2sim was obtained. From X2sim and X2meas, the standard deviation was calculated for each concentration step, and the error σ was calculated. For each concentration step, the simulation was repeated 10 times. Figure B3 presents the results of the simulation. In this study, the concentration step of 124Sn was set as 20 at. pct. Therefore, the value of σ was 3.14 pct, obtained from Figure B3.

Fig. B3
figure 15

Simulation results

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Shiinoki, M., Hashimoto, N., Fukuda, H. et al. Self-diffusion Measurements of Liquid Sn Using the Shear Cell Technique and Stable Density Layering. Metall Mater Trans B 49, 3357–3366 (2018). https://doi.org/10.1007/s11663-018-1416-3

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