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Process simulation-based life cycle assessment of the six-step Cu-Cl Cycle of green hydrogen generation and comparative analysis with other Cu-Cl cycles

  • LCA FOR ENERGY SYSTEMS AND FOOD PRODUCTS
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Abstract

Purpose

This cradle-to-gate LCA study aims to examine the environmental burdens of the six-step thermochemical Cu-Cl cycle developed as the ICT-OEC process for producing green hydrogen and compare it with other nuclear-based Cu-Cl cycles, viz. three-, four-, and five-step Cu-Cl cycles.

Method

The focus of the present work was on performing simulations using Aspen Plus and comparing theoretical data with simulated ones,  along with its life cycle assessment using GaBi 8 of the six-step thermochemical Cu-Cl cycle, which evaluates the impacts using the CML 2001 method. As the environmental profiles of the system rely entirely on the nature of the energy provided, different sources of energy, such as photovoltaic systems, solar thermal energy, nuclear energy, and hydropower, were explored to achieve H2 production by the ICT-OEC Cu-Cl cycle. The six-step Cu-Cl cycle was later compared with other nuclear-based three-, four-, and five-step Cu-Cl cycles.

Results

The electricity grid mix greatly influenced the environmental load of the six-step ICT-OEC Cu-Cl cycle. It was found that the GWP value of the electrical grid was as high as 86.1 kg CO2 eq. for 1 kg H2 produced by the ICT-OEC Cu-Cl cycle. The results showed lower environmental impacts when electric power was provided from nuclear energy (0.37 kg CO2 eq.). Later, after comparing the results of the nuclear-based six-step cycle with other Cu-Cl cycles, the four-step Cu-Cl cycle showed less environmental burdens due to its lesser energy requirements. The simulations were performed using Aspen Plus for the H2 system, and the LCA outcomes were successfully validated to the LCA findings acquired by theoretical calculations.

Conclusions

The energy source plays a very pivotal role in the impacts on the environment for hydrogen production. As the present study is part of research and development, it will directly improve the processes in the domain, such as the nature of energy for the production, which will help to reduce the environmental burdens in the whole life cycle of the hydrogen production plant.

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Data availability

The data will be made available on request.

Abbreviations

ADP:

Abiotic resource Depletion Potential

AP:

Acidification Potential

CML:

The Center of Environmental Science of Leiden University

EP:

Eutrophication Potential

GHG:

Green House Gas

GOI:

Government of India

GWP:

Global Warming Potential

ICT-OEC:

Institute of Chemical Technology-ONGC Energy Centre

IRENA:

International Renewable Energy Agency

IEA:

International Energy Agency

LCA:

Life Cycle Assessment

LCI:

Life Cycle Inventory

LCIA:

Life Cycle Impact Assessment

NHM:

National Hydrogen Energy Mission

ODP:

Ozone Depletion Potential

POCP:

Photochemical Ozone Creation Potential

TERI:

The Energy and Resource Institute

References

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Acknowledgements

Financial assistance provided by Oil and Natural Gas Corporation Energy Centre, New Delhi, India, is gratefully acknowledged. Discussions with Dr. D. Parvatalu and Dr. Ashwini Nirukhe from OEC were helpful. Poonam Sutar and Ramdas Kadam received funding from the Science and Engineering Research Board (SERB)/DST, Government of India (GOI), and Confederation of Indian Industries (CII) for the Prime Minister’s Fellowship. Ganapati D. Yadav acknowledges support as R.T. Mody Distinguished Professor and Tata Chemicals Darbari Distinguished Professor of Leadership and Innovation, J. C. Bose National Fellow and National Science Chair from SERB/DST-GOI.

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Correspondence to Ganapati D. Yadav.

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The authors declare no competing interests.

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Communicated by Peter Rudolf Saling.

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Sutar, P., Kadam, R. & Yadav, G.D. Process simulation-based life cycle assessment of the six-step Cu-Cl Cycle of green hydrogen generation and comparative analysis with other Cu-Cl cycles. Int J Life Cycle Assess 28, 651–668 (2023). https://doi.org/10.1007/s11367-023-02156-y

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  • DOI: https://doi.org/10.1007/s11367-023-02156-y

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