An ALCA and a CLCA will be used to assess the environmental impact of replacing SBM with RSM or with waste-fed larvae meal. RSM was chosen as an alternative protein source because co-products from bio-diesel production, such as rapeseed meal (RSM) became increasingly available during the last decade in Europe (Makkar et al. 2012). Consequently, the RSM content in pig diets more than doubled (Vellinga et al. 2009). Increasing the use of RSM might be interesting from an environmental perspective as feeding co-products has potential to lower the environmental impact (Elferink et al. 2008). RSM is a protein-rich feed ingredient and, therefore, can replace soybean meal (Thamsiriroj and Murphy 2010; Reinhard and Zah 2011). The aim of this case was, therefore, to assess the environmental consequences of replacing SBM with RSM in finishing-pig diets. Waste-fed larvae meal was chosen as an alternative protein source as recent developments indicate environmental benefits of rearing insects for livestock feed (Van Huis et al. 2013; Sánchez-Muros et al. 2014). The nutritional value of insects is high, especially as a protein source for livestock (Veldkamp et al. 2012). Insect-based feed products, therefore, can replace conventional feed ingredients, like fishmeal or soybean meal. Replacing SBM with waste-fed larvae meal at the level of the entire pig diet is not analysed so far, but preliminary results of Van Zanten et al. (2015b) on the individual feed ingredient level showed that waste-fed larvae meal has potential to reduce the environmental impact of feed production. The aim of this case was, therefore, to assess the environmental consequences of replacing SBM with waste-fed larvae meal in diets of growing pigs. To assess those two feeding strategies, we first describe the diet formulation and growth performance of finishing-pigs (2.1), and subsequently explain the environmental impact assessment methods used (2.2).
Diet composition and growth performance
All diets were designed to meet the requirements of a Dutch average standard diet for finishing-pigs, and contained 9.50 MJ net energy (NE) and 7.59 g standard ileal digestible (SID) lysine per kilogramme of feed, while pigs were fed ad libitum. Diets had to meet requirements for SID methionine and cystine 62%, SID threonine 65% and SID tryptophan 20%, relative to SID lysine. Furthermore, because of nutritional reasons and taste, the following dietary restrictions were applied in all scenarios: a diet contained a maximum of 30% maize, 40% wheat, 40% barley, 10% peas, 2% molasses, contained 500 FTU phytase per kilogramme and 0.4% premix to provide minerals and vitamins.
Given the above mentioned restrictions, the basic scenario (S1) was defined, using SBM as major protein source (see Table 1), based on Van Zanten et al. (2015a). In the second scenario (S2), SBM was replaced with RSM based on their crude protein (CP) content, as described in detail by Van Zanten et al. (2015a). In summary, the amount of CP in 15% SBM and 8% barley was replaced with the CP in 23% RSM. In the last diet (S3), 15% SBM was replaced with 15% waste-fed larvae meal also based on their CP content. The final diet was formulated by using a commercial linear programming tool (i.e. Bestmix®, Adifo, Maldegem, Belgium), with the nutritional value of feed ingredients from CVB database (CVB (Dutch feed tables) 2011). Linear programming was used to optimize the diet by minimizing the cost price of the diet. The same pricelist was used as in S1 and S2 (the price of ingredients was based on the average of a quarterly published pricelist of Nuscience 2012). The CVB database, however, does not contain information about the nutrient content and digestibility of waste-fed larvae meal. The digestibility coefficient is needed to assess the actual nutritional intake. Because the actual nutritional intake is based on the nutrient content multiplied with the digestibility coefficient. The nutrient content of waste-fed larvae meal (Table 2) was adapted from Van Zanten et al. (2015b), but values were consistent with a literature review of Makkar et al. (2014). Information about the digestibility coefficient of waste-fed larvae meal for pigs is unknown. Information about the digestibility coefficient of waste-fed larvae meal for poultry is, however, available. As the digestibility coefficient for poultry and pigs is quite similar for other protein-rich ingredients, such as SBM and fishmeal, calculation on the digestibility coefficient of waste-fed larvae meal were based on the digestibility coefficient for poultry (Appendix Table A.1 and Table A.2, Electronic Supplementary Material). By using the following equation (CVB 2011), the net energy (NE) value of waste-fed larvae meal was calculated resulting in 13.01 MJ per kg waste-fed larvae meal:
Table 1 Diet composition of scenario 1 (S1) containing SBM, scenario 2 (S2) containing RSM, and scenario 3 (S3) containing larvae meal
Table 2 Nutrient content (g/kg) of soybean meal (SBM) and rapeseed meal (RSM) based on CVB (2010), and waste-fed larvae meal (a) based on data of a laboratory plant (Van Zanten et al. 2015a) and waste-fed larvae meal (b) based on the average value found in Makkar et al. (2014)
$$ 13.01\ \mathrm{NE}\ \left(\mathrm{kJ}/\mathrm{kgDS}\right)=\left(10.8\times 425\ \mathrm{digestible}\ \mathrm{crude}\ \mathrm{protein}\right)+\left(36.1\times 228\ \mathrm{digestable}\ \mathrm{crude}\ \mathrm{fat}\right)+\left(13.7\times 0\ \mathrm{starch}\right)+\left(12.4\times 0\ \mathrm{sugar}\right)+\left(9.6\times 20\ \mathrm{remaining}\ \mathrm{carbohydrates}\right) $$
As the nutrient content of the diet in each scenario was identical (9.50 MJ NE/kg feed and 7.59 g lysine/kg feed), and no adverse effect of pig performance were found by including RSM (McDonnell et al. 2010) or waste-fed larvae meal (Makkar et al. 2014) in finishing-pig diets, a similar growth performance was assumed between the three scenarios. Growth performance was based on Van Zanten et al. (2015a), who calculated the growth performance of finishing-pigs for S1 and S2. Scenarios started with 100 days, weight at start 45 kg, final age 180 days and total feed use 183 kg. The final body weight of the growing pigs was 116.4 kg (Van Zanten et al. 2015a).
Life cycle assessment
To assess the environmental impact of each scenario, a life cycle assessment (LCA) was used. LCA is an internationally accepted and standardized method (ISO 14044 and 14040 2006) to evaluate the environmental impact of a product during its entire life cycle (Guinée et al. 2002; Bauman and Tillman, 2004). During the life cycle of a product, two types of environmental impacts are considered: emissions of pollutants and use of resources, such as land or fossil-fuels (Guinée et al. 2002). We assessed GHG emissions EU, and LU. These impacts were chosen because the livestock sector contributes significantly to both LU and climate change worldwide (Steinfeld et al. 2006a). Furthermore, EU was used as it influences GWP considerably and plays an important role in the rearing of insects (Van Zanten et al. 2015b). LU was recalculated to square meters and expressed in square meter per year per kilogramme of body weight gain, whereas EU to megajoules of primary energy and expressed in MJ. The major GHGs related to livestock production (Steinfeld et al. 2006) were included in this study: carbon dioxide (CO2), methane (CH4) and nitrous oxide (N2O). These GHGs were summed up based on their equivalence factors in terms of CO2 (100 years’ time horizon) per kilogramme of body weight gain, i.e. carbon dioxide (CO2), biogenic methane (CH4, bio) 28 kg CO2-eq/kg, fossil methane (CH4, fossil) 30 kg CO2-eq/kg and nitrous oxide (N2O) 265 kg CO2-eq/kg (Myhre et al. 2013). In this study, only the environmental impact related to feed production is assessed because no changes are expected on related emissions of piglet production (rearing), enteric fermentation from pigs and from pig housing. Changes from manure management can be expected but no data is available on related emissions of manure management when insects are used as feed.
As stated in the introduction two types of LCA exist: ALCA and CLCA. Both methods are explained below.
Attributional LCA
An ALCA describes the environmentally relevant physical flows to and from all processes, in the life cycle of a product, at one specific moment in time. During the life cycle of a product, like pork, multifunctional processes occur. A multifunctional process is an activity that fulfils more than one function (Ekvall and Weidema 2004), yielding two or more products: the determining product, which determines the production volume of that process (e.g. rapeseed oil), and a co-product (e.g. rapeseed meal; Weidema et al. 2009). In case of a multifunctional process, most ALCA studies of livestock products partition the environmental impact of the process to the various products based on their relative economic values, a method called economic allocation (De Vries and De Boer, 2010). In our ALCA, we used economic allocation to divide the environmental impact between the determining product and the co-product.
Environmental impact of feed ingredients
To assess the environmental impact of the three scenarios, the environmental impact of each ingredient must be known. GWP, EU and LU of most feed ingredient were based on Vellinga et al. (2013). Production of feed ingredients included impacts from cultivation (e.g. impacts related to the production and use of fertilizers, pesticides, machinery and energy), impacts from drying/processing and impacts from transport to the farm. GWP, EU and LU related to waste-fed larvae meal were based on Van Zanten et al. (2015b). Production of 1 ton dry matter of waste-fed larvae meal based on ALCA resulted in a GWP of 770 kg CO2-eq, an energy use of 9329 MJ and a land use of 32 m2. Production of larvae meal, however, also has environmental consequences. The food-waste to feed the larvae, for example, was originally used for production of bio-energy. Accounting for these consequences implies, e.g. including the environmental impact of production of energy needed to replace the original bio-energy function of food-waste. Based on the CLCA, the production of 1 ton larvae meal reduced LU (1713 m2), but increased EU (21,342 MJ) and consequently GWP (1959 kg CO2-eq). LU and EU values of feed additives (salt, chalk, vitamins and minerals, phytase, monocalcium phosphate and amino acids) were based on Garcia-Launay et al. (2014) (GWP was based on Vellinga et al. (2013)). Appendix Table A.3 (Electronic Supplementary Material) provides an overview of GWP, LU and EU per kilogramme of feed ingredient. To assess the average impact of 1 kg feed, the environmental impact per kilogramme feed ingredient was multiplied with its relative use in the diet. Next, for each scenario, the average environmental impact per kilogramme feed was multiplied with the total feed intake during the finishing period and divided by the growth performance during the finishing period (116.4 kg − 45 kg = 71.4 kg). The functional unit was 1 kg weight gain.
Consequential LCA
A CLCA describes how environmental flows change in response to a change in the system (Ekvall and Weidema 2004). Only those processes (within and outside the system) that respond to the change are considered. Considering changes is especially important when a mitigation strategy includes the use of co-products or food-waste. This is because the production volume is restricted for co-products and food-waste. For co-products, for example, a change in demand of the determining product (e.g. sugar) directly affects the production volume of the co-product (e.g. beet pulp) (Weidema et al. 2009), whereas a change in demand of co-product does not. Due to this, co-products are limited available. Increasing the use of co-products in animal feed, therefore, results in a reduction of co-product use in another sector necessitating substitution (see Appendix 1 for more information). We define the sector which was using the co-product before, as the previous user.
Changes in the use of feed ingredients
First, we had to define the changes in diet composition when we replace SBM with RSM or waste-fed insects. By subtracting all feed ingredients used in S1, from those in S2 and in S3, differences in use of feed ingredients becomes clear (see Table 3). Table 3 shows which feed ingredients changed compared with the basic scenario containing SBM, for example, replacing SMB with RSM, i.e. resulted in an increase in RSM of 23%, a decrease of 15% SBM, etcetera. As a consequential LCA only considers the changes, only the consequences related to those feeding ingredients of which the use changed were considered. In case a feed ingredient is used in the same amount, such as maize, it is, therefore, not considered as it does not result in an environmental change.
Table 3 Global warming potential (GWP) expressed in g CO2-eq per kg of final diet, energy use (EU) expressed in MJ per kg of final diet, and land use (LU) expressed in m2.year per kg of final diet of replacing soybean meal (S1) with rapeseed meal (S2) and replacing soybean meal (S1) with waste-fed larvae meal (S3) in pig diets
Environmental impact of feed ingredients
After we identified the changes in diet composition, the second step was to identify the environmental consequences for each feed ingredient (Table 3). The environmental consequences for each feed ingredient are largely determined whether or not a feed ingredient is a determining product without a co-product, or a determining product with a co-product, or a co-product (Table 4).
Table 4 Overview of the classification of feed ingredients into determining product without a co-product, or a determining product with a co-product, or a co-product
The following feed ingredients are determining products without a co-product: peas, maize, wheat, barley, limestone, salt, monocalcium-posphate, bicarbonate, lysine, threonine and methionine. For those ingredients, the environmental impact of cultivation can be fully ascribed to this single product. The environmental impact of the cultivation of peas, for instance, is fully allocated to one product, namely peas. The environmental impact of determining products without a co-product, therefore, could be based on ALCA data of Vellinga et al. (2013). This is reasonable because when a product is not part of a multifunctional process, the environmental impact related to cultivation does not have to be allocated between products. Similar to an ALCA, therefore, the environmental impact related to cultivation is fully ascribed to this single product. We, therefore, assumed no differences in environmental impact between the ALCA and the CLCA for a determining product without a co-product.
Of all the feed ingredients in the pig diets, SBM is the only determining products with a co-product. Furthermore, RSM, waste-fed larvae meal, wheat middlings and animal fat were the co-products used in the pig diets. An increase or decrease of the determining product (SBM) will also result in an increase or decrease of the co-product (soy oil). Co-products can already have applications, resulting in shifting the application of the co-product from one sector to another sector. To assess the environmental consequences of using co-products in livestock feed, we used a framework developed by Van Zanten et al. (2014). Based on this framework, the net environmental impact can be calculated. The net environmental impact depends on the environmental benefits minus the environmental costs. The environmental benefits are determined by the decrease in environmental impact related to the product that was replaced with co-products or food-waste. The environmental costs are determined by the increased environmental impact related to the marginal product which is replacing the co-product used by the previous user (the product that replaces the ‘old’ application of the co-product or food-waste). Whether or not this results in an improved net environmental impact depends on the environmental benefits of using the product in its new application minus the environmental cost of replacing the product in its old application.
Zoom in: the assessment of RSM
Figure 1 gives an example, based on RSM, on how the environmental consequences of the co-products are assessed. RSM is a co-product from the bio-diesel industry, and does not drive the production process. An increased use of RSM in diets of finishing-pigs, therefore, results in a reduction of the original applications of RSM. We assumed that RSM was originally used in diets of dairy cows (the previous user). Increasing the use of RSM in pig diets, therefore, resulted in a decreased use of RSM in diets of dairy cow. RSM in diets of dairy cows, therefore, was replaced (or also often called displaced) with the marginal product, which we assumed to be SBM (Weidema 2003). Replacing RSM with SBM in diets of dairy cows was based on net energy for lactation, as this was the limiting nutritional factor of SBM. An increased production of SBM also results in an increased production of soy oil, the depended co-product. The increased production of soy-oil was assumed to replace the marginal oil, being palm oil (Dalgaard et al. 2008; Schmidt 2015). A reduction in production of palm oil, however, also implies a reduction in production of palm kernel meal. A reduction of palm kernel meal resulted in an increased use of the marginal meal SBM. Replacing palm kernel meal with SBM was based on their energy and protein content, as suggested by Dalgaard et al. (2008). The reduction of 19 g of palm kernel meal, therefore, was replaced with 3 g SBM and 15 g barley. Barley is assumed to be the marginal feed grain (Weidema, 2003). Thus, the amount of CP and energy in palm kernel meal is equal to the total amount of CP and energy in SBM and barley. In the Appendix, the calculations related to animal fat, wheat middlings and SBM are also explained.
Sensitivity analysis
For assessing the indirect environmental impact of RSM, animal fat, wheat middlings and SBM, we made assumptions based on current situations of feed and food. World food and feed markets, however, are highly complex and dynamic. To what extend did these assumptions affect our final results? Our main assumptions were related to (1) previous user, (2) the limiting nutritional factor and (3) the marginal product. To determine how sensitive our results are to changes in these assumptions, we varied our assumptions. Related to livestock species, for example, we first assumed that RSM was used as feed for cattle and changed this to broilers. The assumption related to the limiting nutritional factor changed from net energy for lactation to true protein digested in the small intestine. Last, the assumption related the marginal oil changed from palm oil to sunflower oil. For a more detailed description about the sensitivity analysis, please see Appendix 3 (Electronic Supplementary Material).