Cyclopia genistoides (L.) Vent. (Fabaceae) is an endemic, South-African legume, native to fynbos shrublands of the Western Cape Province. Together with other representatives of the genus, C. genistoides is used to manufacture the ‘honeybush’ herbal tea, recognized for distinctive, honey-like flavour (Joubert et al. 2011). C. genistoides is characterized by exceptionally high content of the xanthone mangiferin (M), present in the amounts exceeding 5 and 10 % dry weight (DW) in the whole herb and leaves, respectively (Kokotkiewicz et al. 2012, 2013b; Joubert et al. 2014). This compound is known to exhibit a number of biological activities including anti-inflammatory, antidiabetic and chemopreventive (Matkowski et al. 2013), thus contributing to the health-promoting properties of the honeybush. Two other important C. genistoides constituents, isomangiferin (IM) and iriflophenone-3-C-β-glucoside (IG) constituting ca. 2 and 1 % DW, respectively (Kokotkiewicz et al. 2012, 2013b; Joubert et al. 2014), have so far not been extensively studied with respect to their biological effects. However, both compounds were recently shown to be potent antioxidants (Malherbe et al. 2014) and also demonstrated strong pro-apoptotic activity on rheumatoid arthritis synoviocytes (Kokotkiewicz et al. 2013b). Moreover, IG and IG-containing Cyclopia extracts were shown to inhibit adipogenesis in 3T3-L1 cell line (Dudhia et al. 2013).

The established biological effects of xanthone and benzophenone constituents of C. genistoides indicate that the discussed plant has potential value in the management of diseases such as rheumatoid arthritis, diabetes and obesity. Unfortunately, Cyclopia currently faces the risk of over exploitation due to high demand from overseas markets. Occasional droughts and fynbos fires additionally limit the availability of plant material (Joubert et al. 2011). These problems can be overcome by establishing in vitro cultures of C. genistoides, which could serve as a renewable source of xanthone and benzophenone derivatives for biological activity studies. In the presented work, in vitro shoot cultures of C. genistoides were adapted for the growth in liquid culture systems [membrane rafts (MR) and temporary immersion bioreactor (TIB)], and evaluated for the production of phenolic secondary metabolites. For the authors knowledge, this is the first report on establishing bioreactor cultures for the production of M, IM and IG.

The source of plant material were C. genistoides microshoot cultures, maintained on solidified (0.6 % w/v agar) Schenk & Hildebrandt (SH) medium supplemented with 3.0 % w/v sucrose, 9.84 μM 2-isopentenyladenine (2iP) and 1.0 μM thidiazuron (TDZ). These cultures are deposited in the Higher Plants Biotechnology Laboratory at the Department of Pharmacognosy, Medical University of Gdansk, Poland, and is available to other researchers. As demonstrated in previous study (Kokotkiewicz et al. 2012), C. genistoides microshoots accumulated xanthones (M and IM), flavanone hesperidin (H), as well as three isoflavone glucosides [7-O-β-glucosides of calycosin (CG), formononetin (CG) and pseudobaptigenin (PG)], absent in intact plant material but otherwise characteristic for undifferentiated cultures of Cyclopia (Kokotkiewicz et al. 2013a, 2014). However, since the current research focused on establishing an in vitro source of xanthones and benzophenones, the experiments were conducted using SH medium enriched with indole-3-butyric acid (IBA), which was previously shown to enhance the accumulation of phenolics typical for field-grown plants (Kokotkiewicz et al. 2012). Unfortunately, attempts to obtain shaker cultures proved unsuccessful, probably due to high sensitivity of the investigated biomass to mechanical stress and/or explant browning, triggered by excessive contact with the growth medium (Kokotkiewicz et al. 2012). Therefore, it was decided to grow the shoots using the MR system, which provides the advantages of liquid cultures (enhanced exchange of nutrient and metabolites between plant tissues and the growth medium) without exerting mechanical stress on the explants (Vágner et al. 2005).

For the experiment, 2.5 g portions of shoot primordia (taken on 30 d of the growth cycle) were transferred into polycarbonate ‘Magenta’ vessels, equipped with ‘LifeRaft’ cell/tissue support system (floating raft with bottom made of hydrophilic microporous membrane which prevents plant tissues from sinking and coming into direct contact with the medium). The growth containers were subsequently filled with 50 ml of the SH medium, supplemented with 4.92 μM IBA and 1.5 % w/v sucrose. ‘Magenta’ vessels, membrane rafts and culture reagents were obtained from Sigma-Aldrich (St. Louis, US-MO). The cultures were maintained at 24 ± 1 °C under continuous light (88 ± 8 µmol m−2 s−1, TLD 35 W white fluorescent tubes, Philips, Amsterdam, the Netherlands). Biomasses and media samples were collected in 4-day intervals. The length of growth period (60 d) was set based on the results of the previous studies concerning C. genistoides micropropagation which showed substantial increase in xanthone levels in explants elongated for 2 months on IBA-supplemented medium (Kokotkiewicz et al. 2012). The harvested shoots were evaluated for polyphenol content according to the previously described methodology (Kokotkiewicz et al. 2012, 2013a).

As presented in Fig. 1a–c, during the first 24 days of the experiment MR-grown shoots showed intensive growth, accompanied by a marked increase in xanthones content. The peak concentrations of M and IM were achieved on 36 d which corresponded to the stationary phase, and decreased shortly afterwards. Maximum concentration of IG preceded those of M and IM (Fig. 1b–d), suggesting the incorporation of IG into xanthone derivatives. However, such translocation has so far not been reported in other species (Joubert et al. 2014) and establishing whether the reaction(s) occurs in Cyclopia would require further studies. Except for CG, whose concentration showed an initial increase until 12 d of experiment, isoflavones content gradually decreased during the culture period (Fig. 1f–h), whereas the concentrations of H remained fairly unchanged, and relatively low, in the course of experiment (Fig. 1e). None of the investigated compounds was detected in the media samples.

Fig. 1
figure 1

Changes in growth index (a) and concentrations of phenolic secondary metabolites (bh) in membrane raft-grown C. genistoides shoot cultures. Growth indices were calculated using the formula: Gi = ([Gn − G0]/G0) × 100 % where Gn and G0 are fresh weights on the nth and 0 day of experiment, respectively. Different letters indicate significant differences among means (n = 3) based on Tukey’s range test (p ≤ 0.05)

In general, the results confirmed our previous finding which linked the removal of exogenous cytokinins from the medium, and the accompanying changes in auxin/cytokinin balance and shoot morphology (elongation and reduction of hyperhydricity), with increased accumulation of phenolics typical for C. genistoides intact plant (Kokotkiewicz et al. 2012). Interestingly, other studies concerning in vitro cultures of mangiferin-producing plants (e.g. Gentiana spp.) did not show the inhibitory effect of the purine-type cytokinin (6-benzyladenine) on xanthone biosynthesis (Menković et al. 2000; Dević et al. 2006). Therefore, decreased biosynthesis of mangiferin in C. genistoides microshoots grown on the cytokinin-supplemented medium may be either species-specific, or result from the presence of TDZ, the phenylurea derivative not included in the cited Gentiana studies.

Further part of the research focused on establishing bioreactor cultures of C. genistoides. Given the previously reported sensitivity of the investigated culture to mechanical stress, it was decided that the shoots will be grown in the temporary immersion system. TIBs were successfully used for maintaining in vitro cultures of numerous medicinally-relevant plants, serving as a source of cardiac glycosides (Pérez-Alonso et al. 2012), anticancer alkaloids (Sankar-Thomas and Lieberei 2011) and bioflavonoids (Zobayed et al. 2004). The details of the structure and operation mode of the TIB employed for the experiments were presented in Fig. 2. In order to minimise mechanical stress the shoot explants were subjected to, the growth medium was aerated only in the reservoir while low-speed magnetic stirrer provided gentle mixing during the immersion phase. The bioreactor was inoculated in the same manner as MR cultures (1:20 shoots:medium ratio). According to the results of previous studies (Kokotkiewicz et al. 2012), the experiment time was set to 32 and 60 days.

Fig. 2
figure 2

The temporary immersion bioreactor (TIB) employed for the maintenance of C. genistoides shoot cultures. a System overview, b shoots grown for 32 d and c schematic diagram of the bioreactor: 1 glass culture vessel (150 mm id, 200 mm h, 300 ml working volume), 1a stainless steel basket for biomass immobilization (120 × 100 mm, 8 mm mesh), positioned to provide 1 cm shoots submersion depth during the immersion phase), 2 magnetic stirrer, 3 time controller, 4,5 peristaltic pumps, 6 air pump, 7 air prefilter, 8 flowmeter, 9 air humidifier, 10,11 air sterilisation filters, 12 medium reservoir (1,000 ml total medium volume). White and black arrows indicate the direction of air and medium flow, respectively. The bioreactor was operated in 45/45 min immersion cycles. Aeration (0.4 vvm) and mixing (38 × 8 mm cylindrical stirrer bar, 200 rpm) were provided only during the immersion phase

As presented in Fig. 3a, TIB-grown shoots showed slightly higher growth rates than cultures maintained using MR system. M, IM and H concentrations exceeded those recorded in MR-grown shoots, but were achieved only on the 60th day of experiment (Fig. 3b, c, f). Regardless of the harvest time, IG content of TIB-grown shoots was higher than that of MR cultures (Fig. 3d). Interestingly, bioreactor- grown shoots also accumulated low amounts of the benzophenone MG (Fig. 3e), previously identified in C. genistoides intact plant material (Kokotkiewicz et al. 2013b) but absent in MR cultures of the examined plant. Isoflavone glucosides (CG, PG and FG) were present in small amounts only in 32-d TIB culture.

Fig. 3
figure 3

The comparison of growth indices (a) and concentrations of phenolic secondary metabolites (bi) in C. genistoides shoot cultures grown on membrane rafts (MR) or in the temporary immersion bioreactor (TIB). Different letters indicate significant differences among means (n = 3 and n = 2 for MR and TIB experiments, respectively) based on Tukey’s range test (p ≤ 0.05)

The productivities of C. genistoides in vitro systems in terms of three major phenolic derivatives (M, IM anf IG) were included in Table 1. In general, it was shown that compared to MR cultures, TIB-grown shoots maintain the ability to produce significantly higher amounts of the investigated compounds during a 60-day-long experiment. On the other hand, 32-day-long cultivation significantly favoured the production of M, IM and IG in MR cultures, as well as IG in the TIB system. The calculated productivities of IM and IG, which are much less abundant than mangiferin (and consequently, more expensive), may be interesting from a practical perspective. The obtained results indicate that C. genistoides shoot cultures could be successfully maintained in commercially available and easily multipliable temporary-immersion (RITA) (Zobayed et al. 2004) or raft (Growtek) bioreactor systems (Sharma et al. 2011), and utilized for the production of biologically active xanthone and benzophenone derivatives.

Table 1 Productivities of xanthone and benzophenone derivatives in C. genistoides shoot cultures grown on membrane rafts (MR) or in temporary immersion bioreactor (TIB) for 32 or 60 days